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Owner's Manual
Installation and Operation
Model:
P35i
Pellet/Biomass
Fireplace Insert
#1-70-774195
#1-70-774235
•
Important operating and
maintenance instructions
included.
Please read this entire manual
before installation and use of this
fireplace insert room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
•
Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overfire - If any external part starts to
glow, you are overfiring. Reduce feed rate.
Overfiring will void your warranty.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause a house fire.
CAUTION
Tested and approved for use with wood pellets
and a mixture of shelled field corn and wood
pellets only. Burning any other type of fuel will
void your warranty.
www.harmanstoves.com
NOTICE
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instructions
for safe installation and
operation.
WARNING
3-90-775
SAVE THESE INSTRUCTIONS.
•
Leave this manual with
party responsible for use
and operation.
WARNING
Hot, will cause burns.
•
Do not touch glass until it is cooled
•
NEVER allow children to touch glass
•
Keep children away
•
CAREFULLY SUPERVISE children in same room
as fireplace.
•
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
flammable materials.
•
Keep clothing, furniture, draperies and other
flammable materials away.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult local building, fire officials or authorities having
jurisdiction about restrictions, installation inspection, and
permits.
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
Rev; 5 November, 2010
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Table of Contents
Related Manuals for Harman Stove Company P35i
Summary of Contents for Harman Stove Company P35i
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Page 1: Save These Instructions
SAVE THESE INSTRUCTIONS. Owner's Manual Installation and Operation Model: P35i Pellet/Biomass Fireplace Insert #1-70-774195 #1-70-774235 NOTICE DO NOT DISCARD THIS MANUAL • • • Important operating and Read, understand and Leave this manual with maintenance instructions follow these instructions party responsible for use included. - Page 2 Aside from the regular, simple cleaning process, you need only set your desired room temperature, keep the hopper full, and the ash pan empty. With the P35i, you will notice even heat throughout your zone and a level of convenience you never thought possible. The P35i takes advantage of Harman’s 30+ years of stove design, technology and manufacturing.
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Page 3: Table Of Contents
P35i Fireplace Insert Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. -
Page 4: Section 1: Listing And Code Approvals
P35i Fireplace Insert Listing and Code Approvals E. BTU & Efficiency Specifications A. Appliance Certification Model: P35i Insert Particulate Emissions Exempt from EPA per Laboratory: OMNI-Test Laboratories, Inc. Rating: 40 CFR, Method 28A Report No. 135-S-25-6.2 0 or 6,000 - 35,000 / hr... -
Page 5: Section 2: Special Warnings And Notes
P35i Fireplace Insert Special Warnings and Notes Carbon monoxide, referred to as CO, is a colorless, CO detectors are very sensitive and may sound an odorless gas that is produced during combustion of solid alarm for fumes other than CO or CO from sources other fuels. -
Page 6: Considerations
P35i Fireplace Insert Getting Started A. Design, Installation & Location B. Fire Safety Considerations Maintain the designated clearances to combustibles. 1. Appliance Location Insulation must not touch the chimney. You must Consideration must be given to safety, convenience, maintain the designated air space around the chim- traffic flow, and the fact that the appliance will need to ney. -
Page 7: Component Locator
P35i Fireplace Insert C. Component Locations Hopper Lid Latch Viewing Glass Ash Pan Cover Door Latch Control Panel Return Air Slots Do Not allow finish materials to block the air flow through the return air slots. Combustion Blower Exhaust Sensing... -
Page 8: Pre-Use Checklist
P35i Fireplace Insert D. Pre- Use Check List Place the appliance in a location near the final installation and follow the procedures WARNING below: Inspect appliance and components for Open the appliance and remove all articles damage. Damaged parts may impair safe packed inside. -
Page 9: Section 4: Dimensions & Clearances
P35i Fireplace Insert Dimensions & Clearances A. Appliance Dimensions 24” 60.96 cm Standard Surround Oversize Surround # 1-00-774221 # 1-00-774250 40" (101.6 cm) 46" (116.8 cm) 31" (78.74 cm) 34" (86.36 cm) 22” 55.88 cm 14” 35.56 cm 2” 5.08 cm 8”... -
Page 10: Clearances To Combustibles
P35i Fireplace Insert D. Minimum Opening for Masonry B. Clearances To Combustibles - and Manufactured Fireplaces Masonry or Manufactured Fireplace ThE ClEARANCEs spECIfIED ARE fOR yOUR sAfETy! ThEsE ClEARANCEs mAy ONly bE REDUCED by mEANs AppROvED by ThE REGUlATORy AUThORITy. Mantel Face Trim Location Inches Millimeters Minimum Width 14.5 Minimum Depth Minimum Height #1-70-774235 23½ 19½ Minimum Height #1-70-774195... -
Page 11: Factory Built Fireplaces
Note: If the Harman P35i Insert is installed into a factory built wood burning fireplace, this label (Harman part # 3-90-00675) MUST be attached to the altered fireplace. Save These Instructions 3-90-775... -
Page 12: Section 5: Vent Information
P35i Fireplace Insert Chimney connector shall not pass through an attic or roof space, closet or similar concealed space, or a floor or ceiling. Vent Information A. Vent Termination Requirements = Vent Termination = Air Supply Inlet = Restricted Area WARNING: Venting terminals must not be recessed into I. -
Page 13: Avoiding Smoke And Odors
P35i Fireplace Insert B. Avoiding Smoke and Odors Negative Pressure, Shut-down, and Power Vent Configurations: Failure: To reduce probability of reverse drafting during To reduce the probability of back-drafting or burn- shut-down conditions, Hearth & Home Technologies back in the pellet burning appliance during power... -
Page 14: Venting Requirements / Restrictions
SERVING ANOTHER APPLIANCE. The recommended maximum flue lengths for the P35i Insert are as follows: NOTE: If burning a shelled corn and pellet mixture, you must use approved venting components that 3" or 4" Stainless Steel Flex: 30 Lineal ft. Vertical* are specifically designed for corn burning. -
Page 15: Existing Fireplace Installation
P35i Fireplace Insert D. Existing Fireplace Installation: Be sure to design the venting so that it can be easily cleaned. If using a short run of venting, whether flex or rigid, Check with your local authority having jurisdiction to through the damper and into the chimney flue; The determine if this venting method is acceptable. -
Page 16: Rear Venting
P35i Fireplace Insert The top of the chimney must also be sealed. E. Existing Fireplace, Rear Vent: Otherwise, it can become a nesting area or a water trap. NOTE: When installed in a rear vent configuration, the maximum BTU may be reduced due to elevated ESP temperatures associated with the horizontal exhaust stream. -
Page 17: Mobile Home Installation
P35i Fireplace Insert Mobile Home A. Mobile Home Installation CAUTION Outside Air Kit #1-00-774280 Must be used Maintain structural integrity of mobile home: • Floor, wall, ceiling and/or roof. for installation in a mobile home. Do NOT cut through: •... -
Page 18: Section 7: Appliance Set-Up
P35i Fireplace Insert Appliance Set-Up The image at left shows the use of the chim- A. Outside Air Attachment ney for outside air supply. Also shown is the Chimney intake extension on the top of the chimney. It is slotted to allow fresh air into Outside Air Kit #1-00-774280 (sold separately) must the flue. -
Page 19: Installing The Surround
P35i Fireplace Insert B. Installing the Surround The surround consists of three panels, the top and two sides. Follow these steps for installation: 1. Remove the insert body from the mounting frame; 2. Start your leveling bolts into the floor of the frame and adjust to slightly raise the height.(see next... -
Page 20: Securing The Mounting Frame
P35i Fireplace Insert D. Securing the Mounting Frame The mounting frame is the anchor for the appli- ance. If the frame is not secured properly, shifting E. Attaching the Venting will occur when sliding the insert in or out. There are four (4) holes located as shown, that are threaded for 5/16 - 18 bolts. -
Page 21: Installing The Body Into The Frame
P35i Fireplace Insert F. Installing the Body into the Mounting Frame The rollers on the sides of the insert body will ride on the rails of the mounting frame. Once the body is all the way in, hook and close the top spring latches on each side to secure. -
Page 22: Optional Log Kit
P35i Fireplace Insert I. Optional Log Kit K. Service Rail Kit- #1-00-774125 Ceramic log #3-40-674099 The Service Rail Kit is used to support the insert Log Bracket Kit #1-00-774401 body while it is pulled out of the mounting frame for Remove the two bolts from the air manifold below the cleaning or service. -
Page 23: Section 8: Operating Instructions
P35i Fireplace Insert Operating Instructions APPROVED FUELS A. Fire Safety • Wood Pellets- Any grade of wood or biomass pel- You can never be too cautious when it comes to fire letized fuel. Pellets should be either 1/4 inch or safety. -
Page 24: General Operating Information
P35i Fireplace Insert C. General Operating Information The P35i's ESP control will maintain an output level to fit your temperature demands. There are two modes of operation; "Stove Temp" mode, where the control will maintain a specified constant temperature, regardless of the surrounding environment temperature conditions, Or "Room Temp"... - Page 25 P35i Fireplace Insert a. Feed Rate Adjustment c. Temperature Dial The Circuit board runs on a one minute timer cycle. The temperature dial is a dual purpose dial. In Room- Each minute, the board is thinking ahead to what it...
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Page 26: Before Your First Fire
P35i Fireplace Insert D. Before Your First Fire F. Starting a Fire - "MANUAL" • Be sure the appliance is installed properly and that 1. With the mode selector in the "OFF" position, and all safety requirements have been met. Pay par- the Feed Adjuster NOT on "Test", plug the power... -
Page 27: Starting A Fire "Automatic
P35i Fireplace Insert G. Starting a Fire - "AUTOMATIC" I. Relaxation Mode 1. With the mode selector in the "OFF" position, and An added feature for those times when you'd like to the Feed Adjuster NOT on "Test", plug the power unwind watching a fire but yet do not want all the heat. -
Page 28: Section 9: Troubleshooting
P35i Fireplace Insert With proper installation, operation, and maintenance, your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in proper diagnosis and repair. This guide is intended for qualified Troubleshooting service technician use only. -
Page 29: Shut-Down Procedure
P35i Fireplace Insert Service & Maintenance Soot- Formation and Need For Removal- A. Shut-down Procedure When wood is burned, the products of combustion The best way to shut down the appliance is to simply combine with moisture to form a soot residue which let it run out of fuel, and shut down naturally as the accumulates on the flue lining. -
Page 30: General Maintenance Procedures
P35i Fireplace Insert C. General Maintenance Procedures 1. Burn Pot Grate Cleaning • Frequency: Daily to Weekly * • By: User Wear Leather Gloves To Prevent Skin Burns! This procedure can be done with a fire burning. It is recommended that you turn the temperature dial down approximately one half hour before to allow some cooling of the fire. - Page 31 P35i Fireplace Insert WARNING! RIsK Of fIRE! Keep combustible materi- 5. Cleaning Heat Exchanger & Exhaust als, gasoline and other flammable vapors and liquids • Frequency: Monthly or after each ton of fuel is clear of the appliance. burned. • By: User •...
- Page 32 P35i Fireplace Insert d. Un-latch and remove the ash pan. Dispose of the k. With this cover removed, you can vacuum the ashes in a metal container with a tight fitting lid. e. Remove the two (2) corner cleanout covers by re- moving the wing-screws (one per).
- Page 33 P35i Fireplace Insert 7. Cleaning the Door Glass 8. Venting and Chimney System • Frequency: As needed / Weekly • Frequency: Yearly or more frequently depending • By: User on ash build-up. • By: Service Technician / Chimney Sweep Whenever the view of the fire is obstructed, or weekly, clean the glass using a soft cloth dampened with stan- Soot and Fly Ash: Formation &...
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Page 34: Motors And Components
P35i Fireplace Insert D. Motors and Components Hopper Lid Latch Viewing Glass Ash Pan Cover Door Latch Control Panel Return Air Slots Combustion Blower Exhaust Sensing Probe (ESP) Pellet Pro Feeder Feed Motor Distribution Blower Ash Pan Latch Frame Latch... - Page 35 P35i Fireplace Insert 1. Feed Motor Requires no lubrication. Keep the motor windings free of dust. Can be wiped clean or vacuumed. To remove feed motor; • Slide the insert body out of the mounting frame. • Between the feed motor and the feeder body, you'll see the cam block with a bearing that actu- ates the pusher arm.
- Page 36 P35i Fireplace Insert 4. Distribution Blower Requires no lubrication. Keep the motor windings and squirrel cage fan free of dust. Can be wiped clean or vacuumed. To remove distribution blower; • Slide the insert body out of the mounting frame.
- Page 37 P35i Fireplace Insert 6. Igniter Vacuum to clean. Whenever cleaning burn pot air chamber. To remove igniter; • Loosen wing screws and remove cover on front of burn pot. • Using a 5/16" wrench, remove the two black screws above the cleanout. The igniter and brack- FEED MOTOR et are now free.
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Page 38: Section 11: Reference Materials
P35i Fireplace Insert Reference Materials PLUG WHITE YELLOW BLACK WHITE LT.BLUE WHITE GREEN BLOWER DISTRIBUTION BLACK BLUE BLUE WHITE ONLY ACCENTRA USED GREEN Pellets or Corn/Pellet Mixture Only 3-90-775 Save These Instructions... -
Page 39: Power Failure / Back-Up
P35i Fireplace Insert Addendum Minimizing Smoke During Loss of Power Using Battery Back-up Harman strongly recommends installing battery back-up to minimize entry of smoke into the room in the event of power loss. Your pellet/biomass burning appliance relies on a combustion blower to remove exhaust. A power failure will cause the combustion blower to stop. -
Page 40: Service Parts Listing
P35i Pellet Insert Service Parts Beginning Manufacturing Date: July 2010 Pellet Insert Ending Manufacturing Date: Active (23.5 in)1-70-774235-1 (Black), 1-70-774235-2 (Charcoal), 1-70-774235-3 (Goldenfi re) (19.5 in)1-70-774195-1 (Black), 1-70-774195-2 (Charcoal), 1-70-774195-3 (Goldenfi re) Part number list on following page. 08/10... - Page 41 P35i Pellet Insert Service Parts Beginning Manufacturing Date: July 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
- Page 42 P35i Pellet Insert Service Parts Beginning Manufacturing Date: July 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
- Page 43 P35i Pellet Insert Service Parts Beginning Manufacturing Date: July 2010 Ending Manufacturing Date: Active 27.1 #27 Feeder Assembly 27.8 27.6 27.2 27.3 27.9 27.10 27.7 27.4 27.5 27.20 27.19 27.18 27.11 27.13 27.17 27.12 27.16 27.14 27.15 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number.
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Page 44: Custom Surround Sizes
1-00-774221-SPL. The custom surround can only be made flat. Therefore, the intake air slots, normally in the sides of the surround, are moved to the face. P35i Custom Surround - Flat Only Part #: 1-00-774221-SPL The top of the mounting frame must be covered at this point. - Page 47 P35i Fireplace Insert Service & Maintenance Log Date Of Service Performed By Description Of Service Save These Instructions 3-90-775 Pellets or Corn/Pellet Mixture Only...
- Page 48 Proudly Printed On 100% Recycled Paper...