Yamaha YBR250 Owner's Manual
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Yamaha YBR250 Owner's Manual

2007
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OWNER'S MANUAL
YBR250
5D1-F8199-E0

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Summary of Contents for Yamaha YBR250

  • Page 1 OWNER’S MANUAL YBR250 5D1-F8199-E0...
  • Page 2 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YBR250. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.

  • Page 3: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 4 IMPORTANT MANUAL INFORMATION EAUW0010 YBR250 OWNER’S MANUAL © 2007 by Yamaha Motor da Amazônia Ltda 1st edition, January 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor da Amazônia Ltda is expressly prohibited.

  • Page 5: Table Of Contents

    TABLE OF CONTENTES SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ....4-1 Adjusting the brake pedal Pre-operation check list ....4-2 position and free play ..... 6-16 Adjusting the rear brake light DESCRIPTION ........2-1 switch ........6-17 Left view ........2-1 OPERATION AND IMPORTANT Checking the front brake pads Right view ........
  • Page 6 TABLE OF CONTENTES Replacing the auxiliary light bulb ........... 6-28 Supporting the motorcycle ..6-29 Front wheel ........6-29 Rear wheel ........6-30 Troubleshooting ......6-31 Troubleshooting chart ....6-32 MOTORCYCLE CARE AND STORAGE ........... 7-1 Care ..........7-1 Storage .......... 7-3 SPECIFICATIONS ......

  • Page 7: Safety Information

    SAFETY INFORMATION EAU10281 Safe riding many operators who have been MOTORCYCLES ARE SINGLE TRACK Always make pre-operation checks. involved in accidents do not even VEHICLES. THEIR SAFE USE AND Careful checks may help prevent have a current motorcycle license. OPERATION ARE DEPENDENT UPON an accident.
  • Page 8 Modifications made to this motorcycle When loading within this weight limit, motorcycle accidents are the result of not approved by Yamaha, or the removal keep the following in mind: head injuries. The use of a safety helmet of original equipment, may render the...
  • Page 9 Genuine Yamaha accessories have must be as lightweight as been specifically designed for use on possible and should be kept to a Gasoline and exhaust gas this motorcycle. Since Yamaha cannot minimum. GASOLINE HIGHLY test all other accessories that may be...
  • Page 10 SAFETY INFORMATION Never start the engine or let it run should lean over, gasoline may leak for any length of time in a closed out of the fuel tank. area. The exhaust fumes are If you should swallow any gasoline, poisonous and may cause loss of inhale a lot of gasoline vapor, or consciousness and death within a...

  • Page 11: Description

    DESCRIPTION EAU10410 Left view 1. Idle adjusting screw 2. Battery 3. Main fuse 4. Fuse box 5. Storage compartment 6. Grab bar 7. Seat lock 8. Shift pedal 9. Engine oil drain bolt 2 - 1...

  • Page 12: Right View

    DESCRIPTION EAU10420 Right view 1. Owner’s tool kit 2. Air filter element 3. Front brake fluid reservoir 4. Engine oil filter element 5. Engine oil filler cap 6. Brake pedal 7. Shock absorber assembly spring preload adjusting ring 2 - 2...

  • Page 13: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever 2. Left handlebar switches 3. Speedometer 4. Display 5. Tachometer 6. Front brake lever 7. Throttle grip 8. Right handlebar switches 9. Main switch 10. Fuel tank cap 2 - 3...

  • Page 14: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 To unlock the steering Main switch/steering lock Push the key in, and then turn it to “OFF” All electrical systems are off. The key The main switch/steering lock controls while still pushing it. can be removed. the ignition and lighting systems, and is used to lock the steering.

  • Page 15: Indicator And Warning Lights

    EAU11060 Neutral indicator light “N” engine is defective. When this occurs, This indicator light comes on when the have a Yamaha dealer check the self- transmission is in the neutral position. diagnosis system. 3 - 2...

  • Page 16: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS EAU11872 EAUW0150 Tachometer Multi-function display Be sure to turn the key to “ON” before using the “SELECT” and “RESET” buttons. TRIP Odometer, tripmeter and clock modes Pushing the “SELECT” button switches SELECT RESET the display between the odometer mode “ODO”...

  • Page 17: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU12347 the “SELECT” button, and then push the When the fuel level reaches the bottom Handlebar switches “RESET” button for at least one second. segment near “E”, the fuel level warning If you do not reset the fuel reserve indicator and the bottom segment will tripmeter manually, it will reset itself flash.

  • Page 18: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12350 ECA10050 EAU12820 Pass switch “ ” Clutch lever Press this switch to flash the headlight. See page 5-1 for starting instructions prior to starting the engine. EAU12400 Dimmer switch “ ” Set this switch to “ ”...

  • Page 19: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Front brake lever 1. Brake pedal The shift pedal is located on the left side of the engine and is used in combination The brake lever is located at the right The brake pedal is on the right side of with the clutch lever when shifting the...

  • Page 20: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU13021 EAU13211 the key cannot be removed if the cap is Fuel tank cap Fuel not properly installed and locked. EWA10130 Make sure that the fuel tank cap is properly installed before riding. 1. Fuel tank filler tube To remove the fuel tank cap 2.

  • Page 21: Catalytic Converter

    Do not allow the engine to idle Your Yamaha engine has been designed too long. to use regular unleaded gasoline with a research octane number of 91 or higher.

  • Page 22: Seat

    INSTRUMENT AND CONTROL FUNCTIONS EAU13800 EAU14300 Seat Helmet holder To remove the seat 1. Insert the key into the seat lock, and then turn it clockwise. 2. Pull the seat off. 1. Projection 1. Helmet holder 2. Seat holder The helmet holder is located under the 2.

  • Page 23: Storage Compartment

    INSTRUMENT AND CONTROL FUNCTIONS EAU37890 EAU14880 To release the helmet from the Storage compartment Adjusting the shock helmet holder absorber assemblies Open the seat, remove the helmet from the helmet holder, and then close the seat. 1. Storage compartment 2. Owner’s tool kit 3.

  • Page 24: Luggage Strap Holders

    Spring preload setting: Minimum (soft): Yamaha’s ignition circuit cut-off system has been designed to assist Standard: the operator in fulfilling the responsibility of raising the sidestand Maximum (hard): before starting off.

  • Page 25: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS EAU15311 below and have a Yamaha dealer Ignition circuit cut-off system repair it if it does not function The ignition circuit cut-off system properly. (comprising the sidestand switch, clutch switch and neutral switch) has the following functions.
  • Page 26 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 27: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15592 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 28: Pre-Operation Check List

    PRE-OPERATION CHECKS EAU15605 Pre-operation check list 4 - 2...
  • Page 29 PRE-OPERATION CHECKS 4 - 3...

  • Page 30: Operation And Important Riding Points

    EAU15950 EAUW0090 warning light does not go off, Starting the engine EWA10270 ask a Yamaha dealer to check the In order for the ignition circuit cut-off motorcycle. system to enable starting, one of the The speedometer needle will l l l l l...

  • Page 31: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EAU16671 preserve the battery. Do not crank the engine off, and do not tow the Shifting engine more than 10 seconds on any motorcycle for long distances. Shifting gears lets you control the one attempt. The transmission is properly amount of engine power available for lubricated only when the engine...

  • Page 32: Tips For Reducing Fuel Consumption

    Yamaha dealer check the vehicle. to the correct operating clearances. Turn the engine off instead of letting During this period, prolonged full-throttle...

  • Page 33: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 Since the engine and exhaust l l l l l system can become very hot, park place where pedestrians or children are not likely to touch them.

  • Page 34: Periodic Maintenance And Minor Repair

    The most important points of unsafe for use. Consult a Yamaha inspection, adjustment, and lubrication dealer before attempting any changes. are explained on the following pages. The intervals given in the periodic...

  • Page 35: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 36 PERIODIC MAINTENANCE AND MINOR REPAIR 6 - 3...
  • Page 37 PERIODIC MAINTENANCE AND MINOR REPAIR 6 - 4...
  • Page 38 PERIODIC MAINTENANCE AND MINOR REPAIR EAU18660 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service Regularly check and, if necessary, correct the brake fluid level. Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.

  • Page 39: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18721 2. Remove the screws, and then pull Removing and installing the the cowling off as shown. cowling and panels The cowling and panels shown need to be removed to perform some of the maintenance jobs described in this chapter.

  • Page 40: Checking The Spark Plug

    Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. 1. Spark plug cap 2. Remove the spark plug cap. 2. Check the spark plug for electrode 3.

  • Page 41: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU37801 Specified spark plug: Tightening torque: Engine oil and oil filter NGK / DR8EA Spark plug: element 17.5 Nm (1.75 m.kgf, 13 ft.lbt) The engine oil level should be checked To install the spark plug before each ride.
  • Page 42 PERIODIC MAINTENANCE AND MINOR REPAIR 4. Remove the oil filter element drain bolt to drain the oil from the oil filter The engine oil should be between the element. minimum and maximum level marks. Skip steps 5-7 if the oil filter element is not being replaced.
  • Page 43 PERIODIC MAINTENANCE AND MINOR REPAIR addition, do not use oils labeled Tightening torque: “ENERGY CONSERVING II” or Engine oil drain bolt: higher. 20 Nm (2.0 m.kgf, 15 ft.lbf) Make sure that no foreign l l l l l Oil filter element drain bolt: material enters the crankcase.

  • Page 44: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU20880 ECA10480 4. Remove the air filter element from Cleaning the air filter element its guide and clean it with solvent. The air filter should be cleaned at the After cleaning, remove the Make sure that the air filter l l l l l specified intervals.

  • Page 45: Checking The Engine Idling Speed

    To checked as follow and, if necessary, prevent this from occurring, the adjusted by a Yamaha dealer at the valve clearance must be adjusted intervals specified in the periodic by a Yamaha dealer at the intervals maintenance and lubrication chart.

  • Page 46: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21560 control, or severe injury. Make Tires Tire air pressure (measured sure that the total weight of rider, To maximize the performance, durability, on cold tires): passenger, cargo, and safe operation of your motorcycle, 0 - 90 kg (0 - 198 lb): accessories does not exceed the note the following points regarding the Front:...
  • Page 47 The replacement of all wheel and characteristics of the vehicle brake related parts, including the cannot be guaranteed. tires, should be left to a Yamaha After extensive tests, only the dealer, who has the necessary tires listed below have been 1.

  • Page 48: Cast Wheels

    Yamaha dealer check the internal The wheel rims should be checked clutch mechanism. for cracks, bends or warpage before each ride.

  • Page 49: Adjusting The Brake Pedal Position And Free Play

    (a). To decrease the brake pedal position and free play free play, turn the adjusting nut in EWA10670 direction (b). It is advisable to have a Yamaha dealer make these adjustments. Brake pedal position A. Pedal height The top of the brake pedal should be B.

  • Page 50: Adjusting The Rear Brake Light Switch

    Turn the adjusting nut while holding the wear limit line, have a Yamaha dealer to check the brake pad wear without rear brake light switch in place. To make replace the brake shoes as a set.

  • Page 51: Checking The Front Brake Fluid Level

    Use only the recommended quality Checking the front brake Changing the brake fluid brake fluid, otherwise the rubber fluid level Have a Yamaha dealer change the brake seals may deteriorate, causing fluid at the intervals specified in the leakage poor...

  • Page 52: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 tightest portion of the drive chain, swingarm in direction (a). To loosen Drive chain slack and then measure the drive chain the drive chain, turn the adjusting The drive chain slack should be checked slack as shown.

  • Page 53: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23022 chain with a special O-ring chain Cleaning and lubricating the Tightening torques: lubricant. Locknut: drive chain ECA11110 16 Nm (1.6 m.kgf, 12 ft.lbt) The drive chain must be cleaned and Axle nut: lubricated at the intervals specified in Do not use engine oil or any other 104 Nm (10.4 m.kgf, 77 ft.lbt) the periodic maintenance and lubrication...

  • Page 54: Checking And Lubricating The Cables

    If a cable is maintenance chart. damaged or does not move smoothly, have a Yamaha dealer check or replace Recommended lubricant: 1. Brake lever Engine oil 2. Lubrication point...

  • Page 55: Checking And Lubricating The Brake And Shift Pedals

    2. Lubrication points If the sidestand does not move up and The operation of the brake and shift down smoothly, have a Yamaha dealer pedals should be checked before each check or repair it. ride, and the pedal pivots should be lubricated if necessary.

  • Page 56: Lubricating The Rear Suspension

    If any damage is found or the front over. fork does not operate smoothly, have a Yamaha dealer check or repair it. Check the inner tubes for scratches, The pivoting points of the rear damage and excessive oil leakage.

  • Page 57: Checking The Steering

    There is no need to chart. have a Yamaha dealer check the wheel check the electrolyte or to add distilled 1. Place a stand under the engine to bearings.
  • Page 58 To charge the battery battery, a special (constant- and immediately call a Have a Yamaha dealer charge the battery voltage) battery charger is physician. as soon as possible, if it seems to have required. Using a conventional EYES: Flush with water for 15 discharged.

  • Page 59: Replacing The Fuses

    4. If the fuse immediately blows The main fuse and the fuse box, which the electrical circuit in question. again, have a Yamaha dealer check contains the fuses for the individual 2. Remove the blown fuse, and then the electrical system.

  • Page 60: Replacing The Headlight Bulb

    4. Place a new headlight bulb into 6. Install the headlight unit by position, and then secure it with installing the screws the bulb holder. 7. Have a Yamaha dealer adjust the 1. Headlight coupler headlight beam if necessary. 2. Bulb cover 6 - 2 7...

  • Page 61: Replacing A Turn Signal Light Bulb Or The Tail/Brake Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24281 EAU37270 3. Insert a new bulb into the socket, Replacing a turn signal light Replacing the auxiliary light push it in, and then turn it clockwise bulb or the tail/brake light bulb until it stops. bulb 4.

  • Page 62: Supporting The Motorcycle

    It is advisable to have a Yamaha requiring the motorcycle to stand upright. ECA11070 dealer service the wheel. Check that the motorcycle is in a stable...

  • Page 63: Rear Wheel

    60 Nm (6.0 m.kgf, 44 ft.lbt) EWA10820 5. Tighten the front fork pinch bolt to the specified torque. l l l l l It is advisable to have a Yamaha dealer service the wheel. Tightening torque: Securely support the motorcycle l l l l l...

  • Page 64: Troubleshooting

    104 Nm (10.4 m.kgf, 77 ft.lbt) parts. Imitation parts may look like 8. Remove the wheel. 8. Adjust the brake pedal position and Yamaha parts, but they are often inferior, free play. (See page 6-16) have a shorter service life and can lead EAUW0170 To install the rear wheel to expensive repair bills.

  • Page 65: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 66: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26001 sprockets, the drive chain and thinner, fuel (gasoline), rust Care wheel axles. Always rinse the dirt removers or inhibitors, brake While the open design of a motorcycle and degreaser off with water. fluid, antifreeze or electrolyte. reveals the attractiveness of the Do not use high-pressure l l l l l...
  • Page 67 MOTORCYCLE CARE AND STORAGE ECA10790 After normal use 5. Use spray oil as a universal cleaner Remove dirt with warm water, a mild to remove any remaining dirt. detergent, and a soft, clean sponge, and Do not use warm water since it 6.

  • Page 68: Storage

    Install the spark plug cap onto the spark plug, and then place the l l l l l Storing the motorcycle in a Consult a Yamaha dealer for advice on spark plug on the cylinder head so poorly ventilated room or what products to use.
  • Page 69 MOTORCYCLE CARE AND STORAGE pedals as well as of the sidestand/ centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot.

  • Page 70: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel injection: Overall length: Type: Manufacturer: 2025 mm (79.7 in) SAE20W40 or SAE20W50 AISAN Overall width: Model/quantity: 745 mm (29.3 in) 1100-87F70/1 Overall height: 1065 mm (41.9 in) Spark plug: Seat height: Manufacturer/model: 805 mm (31.7 in) NGK/DR8EA Wheelbase: Spark plug gap:...
  • Page 71 SPECIFICATIONS 28/22 (1.273) Tire air pressure (measured on cold Rear brake: 4th: tires): Type: 26/25 (1.040) Leading, trailing drum brake Loading condition: 5th: Operation: 0-90 kg (0-198 lb) 23/27 (0.852) Right foot operation Front: Recommended fluid: 225 kPa (33 psi) (2.25 kgf/cm Chassis: DOT 3 or 4 Rear:...
  • Page 72 SPECIFICATIONS Headlight: Backup fuse: 10.0 A Bulb type: Spare fuses: Halogen bulb 10.0 A and 20.0 A Bulb voltage, wattage x quantity Headlight: 12 V, 35 W/35.0 W x 1 Tail brake light: 12 V, 5.0 W/21.0 W x 1 Front turn signal light: 12 V, 10.0 W x 2 Rear turn signal light:...

  • Page 73: Consumer Information

    Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Model label 1.
  • Page 74 YAMAHA MOTOR DA AMAZÔNIA LTDA. PRINTED IN BRAZIL 2007 - GYL...

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