Quick Reference Guide For Pan Tile Roof And Pressure Filling - Worcester FKT Series Installation Instructions Manual

Flat panel solar collectors, roof mounting for worcester solar heating systems
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Quick reference guide for pan tile roof and pressure filling

11 Quick reference guide for pan tile roof and pressure filling
These instructions are only intended as an overview of
the work to be carried out. You MUST follow the detailed
descriptions for the work on the pages mentioned, and
all safety and user instructions.
Fitting roof hooks and profile rails
1.
Turn lower part of roof hook and hook complete roof
hook into a tile trough, observing the distances given
in (Chapter 5.1 "Setting clearances", page 15).
2.
Lift lower part of roof hook and tighten fitting.
3.
Connect profile rails together using plug connectors.
4.
Fasten profile rails to roof hook
5.
Align profile rails horizontally and laterally flush with
each other.
6.
Install anti-slip protectors into the two inner slotted
holes on the lower profile rails.
Preparing to install the collectors
7.
Push end caps onto those connections that are not re-
quired and secure using brackets.
Fastening the collectors
8.
Push single-sided collector clamp (right) into profile
rails.
9.
Place first collector (right) onto profile rails and push
onto collector clamp.
10.
Screw up collector clamp on the right.
11.
Place double-sided collector clamp into profile rail and
push onto first collector.
12.
Push corrugated pipe connectors onto the connec-
tions on the first collector and secure with brackets.
13.
Push second collector towards the first and fit second
bracket.
14.
Tighten screws on the double-sided collector clamp.
15.
Repeat the procedure for all other collectors.
16.
Fit single-sided collector clamps on the left
Header connection
17.
Insert collector sensor as far as it will go into
the collector with the flow line to be connected, and
screw tight.
18.
Push connection pipes onto flow and return connec-
tions and secure with brackets.
19.
Feed flow connection pipe together with sensor cable
through ventilation tile or lead flashing and roof insula-
tion.
20.
Perform installation checks.
21.
Insulate header pipes and corrugated pipe connectors
with UV and high temperature resistant material.
42
11, 14
p. 16
p. 16
p. 26
3
p. 26
p. 27
p. 27
Fig. 62 Roof mounting
p. 30
p. 30
7
p. 31
p. 31
p. 31
p. 32
p. 32
7
p. 33
p. 33
p. 33
Fig. 63 Water connections
7
p. 34
p. 35
p. 35
p. 40
p. 41
12
13
Fig. 64 Fitting the collector sensor and header pipes
6
5
4
12
17
9
12
13
17
12
6 720 613 055 (2006/04)
8, 10
1, 2
63043965.62-1.SD
63043965.62-1.SD
18
63043966.31-1.SD
63043966.31-1.SD
18,19
18
63043966.30-1.SD
63043966.30-1.SD

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