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Table of Contents
Summary of Contents for Raytheon UY75
- Page 1 Dye-Extractor Cabinet Hardmount Unidye and Heynau Controllers Model Numbers UY75 UY160 UY230 PanelView 550 PanelView 550 Commercial Laundry Technical Communications P.O. Box 990 Part No. F232048R3 Ripon, WI 54971-0990 September 1997...
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Page 2: Table Of Contents
Table of Contents Installation/Maintenance Safety Drain Connection ..........2–20 Electrical Installation ........2–21 Safety Decal Location ........1–3 Water Connection ..........2–24 Operator Safety ..........1–4 Steam Requirements ........2–25 Safe Operating Environment ......1–4 Air Requirements ..........2–26 Environmental Conditions ......1–4 Control Function Test ........ - Page 3 F232048...
- Page 4 Section 1 Safety Anyone operating or servicing this The following warnings are general machine must follow the safety rules in examples that apply to this machine. this manual. Particular attention must Warnings specific to a particular be paid to the DANGER!, WARNING!, installation or maintenance procedure and CAUTION! blocks which appear will appear in the manual with the...
- Page 5 Safety CAUTION WARNING Ensure that the machine is installed on a Never touch internal or external steam level floor of sufficient strength and that the pipes, connections, or components. These recommended clearances for inspection surfaces can be extremely hot and will and maintenance are provided.
- Page 6 Safety Safety decals appear at crucial locations in injury to the operator or on the machine. Failure to maintain service technician. legible safety decals could result Figure 1–1. 1–3 F232048...
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Page 7: Safety
Safety To provide personal safety and keep the c. Close and lock the door and start a machine in proper working order, follow cycle. Attempt to open the door all operation and safety procedures while the cycle is in progress. The presented in this manual. -
Page 8: Machine Location
Safety Temperatures above 120° F (50° C) settings (particularly temperature) will result in more frequent motor or desired results may not overheating and, in some cases, be achieved. malfunction or premature damage to solid state devices that are used in •... -
Page 9: Input And Output Services
Safety Safe Operating Environment For machines equipped with optional steam heat, install piping in (Continued) accordance with approved This is especially important in commercial steam practices. connection with machines equipped with an AC inverter drive. • Compressed Air . Best performance will be realized if air is provided at a Consult installation instructions for pressure of 90–95 psi (6.0–6.3 bar). -
Page 10: Ac Inverter Drive
Safety Always disconnect power and water down transformer kit available from supplies before a service technician the manufacturer. Voltages above performs any service procedure. 250V and 490V require additional Where applicable, steam and/or measures. compressed air supplies should also be disconnected before service •... - Page 11 Safety Notes 1–8 F232048...
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Page 12: Installation
Section 2 Installation This manual is designed as a guide to the installation and maintenance of the UY 75, 160, and 230 cabinet hardmount dye/ extractors. Machine Overview 2–1 F232048... - Page 13 Installation Note: All information, illustrations, and specifications contained in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice. 2–2 F232048...
- Page 14 Installation 2–3 F232048...
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Page 15: General Specifications
Installation General Specifications Specification UY 75 UY 160 UY 230 Overall Dimensions Overall width, in/mm 43 / 1092 47 / 1194 51 / 1295 Overall height, in/mm 56-1/4 / 1429 61 / 1550 64 / 1626 Overall depth, in/mm 41-1/2 / 1054 48 / 1219 52 / 1321 Weight and Shipping Information... -
Page 16: Inspection
Installation Delivery Inspection Customer Service Upon delivery, visually inspect crate, If literature or replacement parts are required, protective cover and unit for any visible contact the source from whom the dye- shipping damage. If the crate, protective cover, extractor was purchased or contact Raytheon or unit are damaged or signs of possible Commercial Laundry at (920) 748-3950 for damage are evident, have the carrier note the... -
Page 17: Model Number Familiarization Guide
Installation Notes Model Number Familiarization Sample Model Number: UY160PVQU10001 Machine Type Y = Dye Machine Capacity (cylinder volume in liters) Type of Electrical Control H = Heynau ES24-S A = Unidye Variable Speed Electrical Characteristics Q = 200–240V/50–60Hz/3Ph/3 wire/120V Control P = 380–415V/50–60Hz/3Ph/3 wire/120V Control N = 440-480V/50–60Hz/3Ph/3 wire/120V Control Design Series... - Page 18 Installation Figure 2–1. Electrical Connection Data: Hertz, Wire, Phase, Brand Name Location Voltage Machine Operation Parameters Machine Mass Required Circuit Breaker Size for Electrical Machine approval (as applicable) Connection. Do not use fuses. Electrical Connection Data: Amps Steam Heat Connection Data Model Number Date of Manufacture of Individual Machine Recorded Serial Number for Individual Machine...
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Page 19: Machine Dimensions
Installation Machine Dimensions The dimensions of this machine are indicated in Figure 2–2 and specified in the table below. Note: Dimensions are approximate and subject to normal manufacturing tolerances. If exact dimensions are required for construction purposes, request certified drawings from the factory. - Page 20 Installation Y057R Figure 2–2. Drain Air Inlet Condensate/Cooling return Hot water inlets Cooling water inlet Cold water inlet Electrical connection Steam Inlet 2–9 F232048...
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Page 21: Dimensional Clearances
Installation Machine Dimensions Machine Foundation (Continued) Note: Do not mount on wooden floors, above Dimensional Clearances ground level, or over basements or crawlspaces. Installation must be “slab on Allow a minimum of 30" (762 mm) at the rear grade” or equivalent. and sides and 36"... - Page 22 Installation The machine must be anchored to a smooth Static and dynamic loads on the floor or level surface so that the entire base of the foundation are shown in the table below. This machine is supported and rests on the table can be used as a reference when mounting surface.
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Page 23: Mechanical Installation
Installation Mechanical Installation UY75 UY160 UY230 Figure 2–4. 2–12 F232048... -
Page 24: Expansion Bolt Installation
Installation Installation on an existing concrete floor may be accomplished using either expansion bolts or J-bolts. An elevated base frame may also be used to raise the machine if desired. In each case, the floor must be at least 4" (102 mm) thick and of good quality. -
Page 25: J-Bolt Installation
Installation Mechanical Installation (Continued) The completed expansion bolt installation is shown in Figure 2–10. 5. Use compressed air or a squeeze bulb to remove debris from the hole. See Figure 2–8. Figure 2–10. Washer Figure 2–8. Lock Nut 6. Install the machine anchors using the Machine Base included tool. - Page 26 Installation Figure 2–11. Figure 2–13. 3. Drill and chisel out a conical hole large 5. Place the machine carefully over the enough to accept the J-bolt. J-bolts. Never attempt to lift the machine See Figure 2–12. by the door handle or by pushing on the cover panels.
- Page 27 Installation Mechanical Installation (Continued) Lock Nut 10. Before grout sets completely, make a drain Machine Base opening in the rear of the machine 1/2" (13 mm) Machinery Grout grouting with a stiff piece of wire; this opening should be approximately 1/2" (13 5/8"...
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Page 28: Elevated Base Frame Installation
Installation Elevated Base Frame Installation 2. Adjust the drill depth gauge to match the length of the J-bolt, minus 1-1/2" (38 mm). See Figure 2–18. Factory-built elevated steel base frames are designed to meet the specifications of the appropriate model dye/extractor. See Figure 2- Figure 2–18. - Page 29 Installation Mechanical Installation (Continued) 10. Tighten the lock nuts by even increments—one after the other—until all 4. Remove debris from hole. Anchor J-bolt in are tightened evenly and the base frame is place, using “Sulfaset” anchoring fastened securely to the floor. See Figure compound or equivalent;...
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Page 30: Concrete Foundation Pad
Installation 19. Tighten the two rear nuts firmly. 5. Use the mounting bolt layout in Figure 2– 4 to properly position the mounting bolts in the wet concrete. When using J-bolts, Note: Check and retighten the locknuts after allow 1 1/2" five to ten days of operation and every three (38 mm) to extend above the surface of the months thereafter. -
Page 31: Drain Connection
Installation Drain Connection the customer or installer should contact the manufacturer. A drain system of adequate capacity is essential to machine performance. Ideally, the Increasing the drain hose length or using water should empty through a flexible elbows or bends decreases the connection directly into a sump or floor drain. -
Page 32: Electrical Installation
Installation Electrical Installation WARNING The AC inverter drive requires a clean power supply free from voltage spikes and surges. A Never touch terminals or components of the AC inverter drive unless power is voltage monitor should be used to check disconnected and the “CHARGE”... - Page 33 Installation Electrical Installation require additional measures. Contact the (Continued) distributor or the manufacturer for assistance. The AC drive provides thermal overload Use wire size indicated in the Voltage protection for the drive motor. However, a Designation Chart for runs up to 50 feet. Use separate three-phase circuit breaker must be next larger size for runs of 50 to 100 feet.
- Page 34 Installation The connection should be shielded in a liquid- tight or approved flexible conduit with proper conductors of correct size installed in accordance with the National Electric Code or other applicable codes. The connection must be made by a qualified electrician using the wiring diagram provided with the machine.
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Page 35: Water Connection
Installation Water Connection Water Supply Information Individual hot and cold plumbing lines with Water inlet connection size, in/mm 3/4 NHT / 19 individual shut-off valves must be available to Number of water inlets the machine. Best performance will be realized if water is provided at a pressure of 30–85 psi. -
Page 36: Steam Requirements
Installation Steam Requirements Indirect Steam Heating/Water Cooling Option For machines equipped with optional indirect WARNING steam heating/water cooling, an additional Never touch internal or external steam cold water supply line must be provided for the pipes, connections, or components. These 1/2"... -
Page 37: Air Requirements
Installation Air Requirements a. Open the loading door by pressing and holding the door unlock button on the A clean, dry compressed air source is required front of the control panel and then to operate the drain valve(s) and the supply pressing the door handle button and tank drain valves. -
Page 38: Maintenance
Section 3 Maintenance Daily Routine maintenance maximizes operating efficiency and minimizes downtime. The maintenance procedures described below Beginning of Day will prolong the life of the machine and help 1. Inspect water inlet valve hose prevent accidents. connections on the back of the machine for leaks. -
Page 39: End Of Day
Maintenance Daily (Continued) Weekly 1. Check the machine for leaks. Note: Leave loading door open at the end of a. Start an unloaded cycle to fill each completed cycle to allow moisture to the machine. evaporate. Unload the machine promptly after b. - Page 40 Maintenance 2. Use the following procedures to 6. Clean interior of machine, both determine if V-belt(s) require(s) basket and shell, by wiping with a water- replacement or adjustment. Call a soaked sponge or cloth. qualified service technician in 7. Use compressed air to ensure that all either case.
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Page 41: Quarterly
Maintenance Quarterly Care of Stainless Steel Maintain the natural beauty of stainless steel Note: Disconnect power to the machine before and prolong its service life by performing the quarterly following these steps: maintenance procedures. 1. Ordinary deposits of dirt and grease can be removed with detergent and water. - Page 42 Maintenance Care of Stainless Steel (Continued) 6. Discolorations or heat tint from overheating may be removed by scouring with a powder or by employing special chemical solutions. 7. Sanitizers or sterilizing solutions should not be left in stainless steel equipment for prolonged periods of time.
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Page 43: Maintenance Checklists
Maintenance Daily Preventive Maintenance Checklist Machine ____________________________ Week of: ________________ Days Operator ___________________________ Checks OBSERVE ALL SAFETY WARNINGS! Beginning of Day 1. Inspect water inlet valve hose connections on the back of the machine for leaks. 2. Inspect steam hose connections for leaks (where applicable). - Page 44 Maintenance Weekly Preventive Maintenance Checklist Machine ____________________________ Month __________ Week Ending: Operator ___________________________ Checks OBSERVE ALL SAFETY WARNINGS! 1. Check the machine for leaks: a. Start an unloaded cycle to fill the machine. b. Verify that door and door gasket do not leak. c.
- Page 45 Maintenance Monthly Preventive Maintenance Checklist Machine ________________________ Month Operator _______________________ Checks OBSERVE ALL SAFETY WARNINGS! Disconnect power to the machine before performing the monthly maintenance procedures. 1. Clean the AC drive fins. 2. Determine if V-belt(s) require(s) replacement or adjustment: a.
- Page 46 Maintenance Machine ________________________ Quarter Operator _______________________ Checks OBSERVE ALL SAFETY WARNINGS! Disconnect power to the machine before performing the quarterly maintenance procedures. 1. Tighten door hinges and fasteners, if necessary. 2. Tighten anchor bolts. 3. Check all painted surfaces for bare metal. Repair, if necessary. 4.
- Page 47 Maintenance NOTES 3–10 F232048...
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Page 48: Removal From Service
Allow time for residual water in the 7. Recycle. machine to drain. Then disconnect drain hose from Raytheon Commercial Laundry uses the the machine. highest quality materials in their products so that those materials 4. Turn off air supply and disconnect air may be recycled at the end of the product’s... - Page 49 Removal From Service NOTES 4–2 F232048...