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RIELLO
40 SERIES
MODELS
40 F3 & F5
EQUIPPED WITH ELECTRONIC
AIR SHUTTER
INSTALLATION
& OPERATING
MANUAL
RESIDENTIAL
OIL BURNERS
NOTE: The settings in this manual are for retrofit applications. If this burner is being installed on a packaged
unit (burner comes with the boiler or furnace), then follow the settings on the OEM page, as settings may
differ. Burner is set for a single line system.
Standard
40 F3-F5 I-O manual
Rev4
l.doc
Page 1 of I

Summary of Contents

  • Page 1

    RIELLO 40 SERIES MODELS 40 F3 & F5 EQUIPPED WITH ELECTRONIC AIR SHUTTER INSTALLATION & OPERATING MANUAL RESIDENTIAL OIL BURNERS NOTE: The settings in this manual are for retrofit applications. If this burner is being installed on a packaged unit (burner comes with the boiler or furnace), then follow the settings on the OEM page, as settings may differ.

  • Page 2

    START UP FORM ......................INSTALLATION PRECAUTIONS ................PACKAGE LIST Your Riello 40 burner should include the following parts. Please check to make sure all parts are present before beginning the installation. QTY. DESCRIPTION (carton) QTY. DESCRIPTION (parts bag) Burner chassis with cover...

  • Page 3

    RIELLO 40 F3 TECHNICAL DATA Im II I _ , "'Z (< ) DIMENSIONS MODEL Inches 8 15/32 9 59/64 6 15/32 3 1/2 8 29/32 10-inch long (2541ran) tubes are also available. SPECIFICATIONS FUEL: NO heavier than # 2 FUEL...

  • Page 4

    RIELLO 40 F5 TECHNICAL DATA Im II I _ , "'Z (< ) DIMENSIONS MODEL Inches 9 11/64 10 11/16 7 3/32 3 1/2 9 13/32 10-inch long (2541ran) tubes are also available. SPECIFICATIONS FUEL: NO heavier than # 2 FUEL...

  • Page 5

    **IF BURNER IS AN OEM BURNER KEY COMPONENTS MAY DIFFER SLIGHTLY BURNER SERIAL NUMBER IDENTIFICATION The Riello 15 character serial number, exmnple, 99 A 8511111 00025, is identified as follows: 99 = last two digits of the year of manufacture; A = BI-week of manufacture;...

  • Page 6

    ASSEMBLY OF AIR TUBE TO BURNER CHASSIS The air tube and drawer assembly are shipped in a carton separate from the burner chassis. Choose the proper air tube length to obtain the tube insertion for the specific installation. A) Remove the AIR TUBE and BURNER CHASSIS from theft respective cartons. B) Remove the DRAWER ASSEMBLY (1) from inside the MR...

  • Page 7

    METHOD 1 - UNIVERSAL MOUNTING FLANGE A) Insert the two BOLTS (1) into the UNIVERSAL MOUWHNG FLANGE (10) from the flat side, ensuring the bolt heads are flush with the flat surface. Secure in place using two special CHROME NUTS provided.

  • Page 8

    CONE PROTRUDE INTO CHAMBER AREA, AS EXCESSIVE HEAT BURNER SHUT DOWN MAY DAMAGE THE END CONE. INTERNAL FACTORY WIRING RIELLO 40 F SERIES OIL BURNERS EQUIPPED WITH AN ELECTRONIC AIR SHUTTER INTERNAL FACTORY WIRING (COIL) PUMP VALVE SEE FIELD CAPA(ITOR...

  • Page 9

    APPLICATION FIELD WIRING WIRING DIAGRAM SHOWN BELOW FOR STANDARD RIELLO 530 SE/C PRIMARY CONTROL INSTALLATION NOTE: ELECTRONIC AIR SHUTTER REQUIRES A CONSTANT 120V POWER SUPPLY TO THE AUX TERMINAL, FAILURE TO PROVIDE THIS WILL RESULT 1N NO BURNER OPERATION OR AIR SHUTTER WILL NOT CLOSE.

  • Page 10

    NOZZLE PLACEMENT A) Determine the proper firing rate for the boiler or fumace units, considering the specific application, and then use the Burner Setup charts on page 15 to select the proper nozzle and pump pressure to obtain the required input from the burner.

  • Page 11

    All pmnp port threads are British Parallel Thread design. Direct connection of NPT threads to the pmnp will damage the pump body. Riello manometers and vacuum gauges do not require any adapters, and can be sat_ly connected to the pump ports. An...

  • Page 12

    SINGLE LINE (GRAVITY FEED SYSTEM) A) The burner is shipped configured for use in single line applications. No changes to the oil pump are required for use in single line applications. NOTE: If the pump cover (1) is removed for any reason, be sure the O-ring (2), is properly seated in the pump cover (1) before re-attaching the pump cover to the pump housing.

  • Page 13

    line system, supply and remm lines should be the same diameter and both should extend to the same depth inside the fuel tank. Be sure there are no air leaks or blockages in the piping system. Any obstructions the remm line will cause Failure of the pump shaft seal. Do not exceed the pipe lengths indicated in the tables on page 10.

  • Page 14

    B) TWO LINE (LIFT SYSTEM) Turn off the main power source to the burner and remove the air tube cover. Shines a light source on the photocell (now visible where the air tube cover was removed), return power to the burner and activate the burner.

  • Page 15

    BURNER ADJUSTMENT TABLES NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (i.e. Burner comes with a boiler or furnace), follow the installation and set-up instructions supplied with the heating appliance, as settings will differ from those shown in this manual.

  • Page 16

    The mnulet has been sized to fit Riello Model 40 sizes F3 and F5 plus the Riello Model R35. When installing this amulet, handle it carefully. Do not exert undue pressure when pushing the mnulet over the combustion tube.

  • Page 17

    RIELLO 40 SERIES OIL BURNER EQUIPPED WITH ELECTRONIC © SHUTTER NORMAL OPERATIONAL SEQUENCE POWER STANDY BY ELECTRIC AIR SHUTTER CLOSED ~ WAITING FOR CALL FOR HEAT CALL FOR HEAT SHUTTER ELECTRIC AIR SHUTTER OPENS - ONCE FULLY OPEN SWITCHES POWER T+ BURNER MOTOR...

  • Page 18

    RIELLO 40 SERIES OIL BURNER EQUIPPED WITH ELECTRONIC AIR SHUTTER NO FLAME OPERATIONAL SEQUENCE POWER STANDY ELECTRIC AIR SHUTTER CLOSED - WAITING FOR CALL FOR HEAT CALL FOR HEAT ELECTRIC AIR SHUTTER OPENS ~ ONCE FULLY OPEN SWITCHES POWER...

  • Page 19

    & © _"o © :1:=, ©...

  • Page 20

    RIELLO SPARE PARTS LIST revised November 6, 2002 • Indicates applicable model for each part. CODE DESCRIPTION CODE DESCRIPTION 3007232 Burner Back Cover Primary Control 3007233 Burner Back Cover 3005854 Semi Flange (2 Required) 3005855 3006992 Pipe Connector Supply Universal Mounting Flange...

  • Page 21

    mB,++o 35 Pond Park Rd. 2165 Meadowpine Blvd. Hingham, MA 02043 Mississauga, On L5H R2 Phone: 781-749-8292 Phone: 905-542-0303 Toll Free: 800-992-7637 Toll Free: 800-387-3898 BURNERS Fax: 781-740-2069 Fax: 905-542-1525 BURNER START- UP FORM * Burner S/N. or Model: Appliance: Installer name: Installation Company:...

  • Page 22

    INSTALLATION PRECAUTIONS COMBUSTION Do not install bumer in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. It may be necessary to create a window to permit sufficient air to enter the boiler/furnace room.

  • Page 23

    Standard 40 F3-F5 I-O manual Rev4 l.doc Page 23 of 23...

  • Page 24

    Mississauga, ON L5N 6H6 Phone 781-749-8292 Phone 905-542-0303 Toll Free 800-992-7637 Toll Free 800-387-3898 Fax 781-740-2069 Fax 905-542-1525 wx_w.riellousa.com x_ww.rie!locanada.com Technical Support Hotline 1- 80 0 -4 -RIELLO 1-800-474-3556 Standard 40 F3-F5 I-O manual Rev4 l.doc Page 24 of 24...

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