Table of Contents
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Installation & Operating Manual
RETROFIT APPLICATIONS ONLY
If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow
the installation and set-up instructions supplied with the heating unit, as settings may differ from
WARNING
those shown in this manual.
- The following pages contain information, descriptions and diagrams for the proper installation
and wiring of the burner. Please read carefully before attempting final installation.
- This manual is to remain with the final installation designation. It is the installer's responsibility to en-
sure that the burner installation and operation instructions mentioned in this manual are followed and
operated within local code authority limits.
MODEL
F3
WITH MANUAL AIR SHUTTER
F5
WITH MANUAL AIR SHUTTER
F3
WITH HYDRAULIC JACK (OPTION)
F5
WITH HYDRAULIC JACK (OPTION)
TYPE
261T
262T
261T
262T
C6501009
02/2012
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Table of Contents
Related Manuals for Riello 40 F3
Summary of Contents for Riello 40 F3
- Page 1 Installation & Operating Manual RETROFIT APPLICATIONS ONLY If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the installation and set-up instructions supplied with the heating unit, as settings may differ from WARNING those shown in this manual.
- Page 2 The burner settings used in this manual were obtained under laboratory conditions and may vary from those obtained in the actual installation of the burner. Combustion results must be verified using proper combustion test equipment. Riello will not be responsible for the improper ATTENTION installation or set-up of the appliance.
-
Page 3: Table Of Contents
APPLICATION FIELD WIRING - RIELLO 530 SE/C 24 V ....... . -
Page 4: Package Contents List
PACKAGE CONTENTS LIST Your Riello 40 burner should include the following parts. Please check to make sure all parts are present before begin- ning the installation. Quantity Description Burner chassis with cover Universal mounting flange + mounting gasket Parts bag... -
Page 5: Technical Data
2800 rpm Run Current 0.8 AMP Motor (rated) Capacitor 12.5 Microfarads Pump pressure 130 to 200 psig Primary control RIELLO 530 SE/C - RIELLO 530 SE/C 24V Ignition transformer 8kV 16mA BURNER AND MOUNTING FLANGE DIMENSIONS Model Inches 8 15/32... -
Page 6: Initial Set-Up
INITIAL SET-UP A) Remove burner and air tube from cartons. Check parts list (inside cover) to ensure all parts are present. B) Remove burner cover by loosing the three screws securing it. Remove control box and air tube cover. C) Remove drawer assembly from air tube, insert nozzle and set Turbulator adjustment for specific input required, then set aside. -
Page 7: Method 2-Semi-Flange Collar
A) Insert the two BOLTS (1) into the UNIVERSAL MOUNTING FLANGE (10) from the flat side, ensuring the bolt heads are flush with the flat surface. Secure in place using two special CHROME NUTS (2) provided. B) Position the MOUNTING GASKET (3) between the flat surface of the UNIVERSAL MOUNTING FLANGE (10) and the appliance. -
Page 8: Amulet Installation Instructions
The amulet has been sized to fit Riello Model 40 sizes F3 and F5 plus the Riello Model R35. When installing this amulet, handle it carefully. -
Page 9: Electrical Connections
WARNING: DO NOT activate burner until proper oil line connections have been made, or failure of the pump shaft seal may occur. APPLICATION FIELD WIRING - RIELLO 530 SE/C PRIMARY CONTROL DIRECT LINE LOW VOLTAGE... -
Page 10: Application Field Wiring - Riello 530 Se/C 24 V
APPLICATION FIELD WIRING - RIELLO 530 SE/C 24V PRIMARY CONTROL DIRECT LINE LOW VOLTAGE VOLTAGE 1 2 0 V 1 2 0 V FUSE 15A FUSE 15A LINE SAFETY LINE SAFETY SWITCH SWITCH OPERATING LIMIT SWITCH 24V OPERATING SAFETY SAFETY... -
Page 11: Nozzle Placement
NOZZLE PLACEMENT A) Determine the proper firing rate for the boiler or furnace units, considering the specific application, and then use the Burner Setup charts on page 11 to select the proper nozzle and pump pressure to obtain the required input from the burner. B) Remove the NOZZLE ADAPTER (2) from the DRAWER AS- SEMBLY by loosening the SCREW (1). -
Page 12: Oil Line Connections
All pump port threads are British Parallel Thread design. Direct connection of NPT threads to the pump will dam- age the pump body. Riello manometers and vacuum gauges do not require any adapters, and can be safely connected to the pump ports. An NPT (metric) adapter must be used when connecting other gauge models. -
Page 13: Two Line (Lift System)
TWO LINE (LIFT SYSTEM) A) If a two-line system is required, install the By-pass plug provided. The by-pass plug is installed in the return port of the pump. A 2.5-mm hexagonal key provided with the by-pass plug is to be used to install the plug. DO NOT use an inch size hexagonal key;... -
Page 14: Two Line (Lift System)
7) Run the burner until the fuel pump has been purged of air, then tighten the bleeder valve and immediately shut down the burner. 8) Reinstall the air tube cover and nozzle line. 9) The burner can now be started normally. WARNING: Omitting steps 2 and 3 will result in a collection of unburned oil in the combustion chamber creating a haz- ardous situation upon burner startup. -
Page 15: Burner Adjustment Table
BURNER ADJUSTMENT TABLE NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (i.e. Burner comes with a boiler or furnace), follow the instal- lation and set-up instructions supplied with the heating appliance, as settings will differ from those shown in this manual. -
Page 16: Burner Start-Up Cycle
BURNER START-UP CYCLE Normal Lock-out, due to light-failure Thermostat Motor Ignition transformer Valve Flame Lock-out lamp D5229 ~ 12s ~ 12s ~ 5s 3222... -
Page 17: Exploded Spare Parts List
EXPLODED SPARE PARTS LIST 3222... -
Page 18: Spare Parts List
SPARE PARTS LIST CODE F3 F5 DESCRIPTION CODE F3 F5 DESCRIPTION • 3020506 BURNER BACK COVER OPTIONAL • • 3020508 BURNER BACK COVER 3008048 C7001058 CAPILLARY TUBE • • • 3006992 PIPE CONNECTOR - SUPPLY 3008049 C7001059 CAPILLARY TUBE • •... - Page 19 SPARE PARTS LIST CODE F3 F5 DESCRIPTION CODE F3 F5 DESCRIPTION • • 3948876 VSBT COMBUSTION HEAD 3” 3948877 COMBUSTION HEAD 8 7/8” • • 3948976 VSBT COMBUSTION HEAD 3” 3948975 COMBUSTION HEAD 8 7/8” • • 3006968 TURBULATOR DISC 3006968 TURBULATOR DISC •...
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Page 20: Burner Start-Up Form
BURNER START-UP REPORT Model number: Serial number: Project name: Start-up date: Installing contractor: Phone number: LIGHT OIL OPERATION : Low Fire Oil supply pressure: High Fire : Low Fire Oil suction pressure: High Fire Control Power Supply: CO: Low Fire High Fire : Low Fire Burner Firing Rate:... - Page 24 RIELLO S.p.A. I-37045 Legnago (VR) Tel.: +39.0442.630111 http:// www.riello.it http:// www.rielloburners.com RIELLO BURNERS NORTH AMERICA 1-800-4-RIELLO 35 Pond Park Road 2165 Meadowpine Blvd Hingham, Massachusetts, 1-800-474-3556 Mississauga, Ontario U.S.A. 02043 Canada L5N 6H6 http://www.riello-burners.com Subject to modifications...