Polaris Hawkeye Repair Manual page 180

CVT TRANSMISSION
16. Lift the moveable sheave enough to clean all excess
grease from the shaft and the sheave faces to prevent
belt contamination after assembly.
17. With sheaves together, rotate the moveable sheave
to ALIGN THE "X" MARK of moveable sheave with
the "X" mark on fixed sheave.
18. Lubricate the roller pins with grease and install all pins
until fully seated. The surface of the pins must be
approximately flush with the surface of the roller pin
hub.
19. Install new O-rings on top and bottom of roller pin
hub.
20. Pack all roller tracks with grease.
21. Install the roller pin sleeve and push it down until fully
seated against moveable sheave.
22. Clean the threads of the shaft, and threads of the
spring retaining nut to remove all oil or grease.
23. Place the driven clutch assembly in the compressor
tool.
24. Install spring.
25. Install spring retainer on spring, visually aligning the
flats of the retainer with the flats on the threaded shaft.
8.12
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26. Install tool PA-47457-3
27. Retainer Alignment Tool onto spring retainer.
28. Compress the clutch spring slowly, turning the
retainer with the tool as required to align the flats.
29. When flats are aligned, fully compress the spring and
secure the compressor arm with the chain.
30. Apply Loctite 242 to threads of the nut and the shaft,
and install nut hand tight.
31. Release the tool and torque the nut to 45 ft lbs (61
Nm) using the same tools for removal of the nut.
Driven Clutch Spring Retainer Nut Torque:
Turn to align flats
45 ft. lbs. (61 Nm)
TM
Loctite 242 (Blue)