Polaris Hawkeye Repair Manual page 179

7. Compress spring enough to remove the chain lock
and slowly release spring tension.
CAUTION
Spring Pressure can cause components to eject
suddenly. Use care during removal.
NOTE: Use Loctite™ 242 upon reassembly.
8. Measure the free length of spring.
length is 7.52" (191.1mm). Replace spring if length is
less than standard or if spring coils are distorted.
Driven Compression Spring
Standard Length:
7.52" (191.1 mm)
9. Carefully pry up the roller cover to remove it. Inspect
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10. Remove roller pins using a needle-nose pliers and
Standard free
11. Clean all parts to remove old grease before inspecting
12. Carefully inspect the roller tracks in the hub of the
13. Check the pin holes in the shaft of the fixed sheave.
14. Inspect sheaves for wear, damage, or rough spots.
15. Apply a light film of moly grease to seal lips and to the
CVT TRANSMISSION
cover for wear.
remove top and bottom O-rings.
NOTE "X" MARKS FOR ASSEMBLY
the components.
moveable sheave. Replace clutch assembly if tracks
are visibly worn.
Pins should be a firm fit in the holes.
Replace the clutch assembly if sheaves are worn or
damaged.
inside of the roller pin hub.
sheave over the shaft of the fixed sheave until the
sheaves contact each other.
Install the moveable
8.11