Transmission Service; Transmission Disassembly - Polaris Hawkeye Repair Manual

CVT TRANSMISSION

TRANSMISSION SERVICE

1. Drain transmission fluid.
2. Remove Transmission. Refer to the Engine Section
for transmission removal procedure.

TRANSMISSION DISASSEMBLY

Clean the exterior of the transmission.
1.
2. Remove all case screws.
3. Remove the left case from the right. Be sure shafts
stay with right case.
4. Remove output gear and shaft and pull oil deflector
from right case. Note orientation for installation later.
Output Gear
8.14
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5. Remove gear position switch and shift bell crank.
6. Remove input shaft, counter shaft, and shift drum as
an assembly.
Oil Deflector
7. Clean all parts. Remove seals from gear case and
install new using an appropriate size seal driver.
8. Inspect all bearings, gear teeth, and splines for wear
or damage. Inspect gear dogs carefully and replace
if the edge of the dog is worn or rounded, chipped, or
broken.
9. Inspect the reverse chain for damage.
Bearings
Reverse Chain
Splines
Engagement Dogs
Gear Teeth