Installation - Polaris Hawkeye Repair Manual

FINAL DRIVE
4. Check to make sure the coil is seated in the U-shaped
insert that is pressed into the gearcase cover. The top of
the coil should be seated below the U-shaped insert. The
U-shaped insert controls the pole gap. If the top of the coil
is above the surface of the U-shaped insert it raises the
armature plate, thereby increasing pole gap. If the pole
gap increases the coil will not be strong enough to engage
the AWD system.
Side Cutaway View of Gearcase
Coil
5. Inspect the rollers for nicks and scratches. The rollers
must slide up and down and in and out freely within the
roll cage sliding surfaces.

INSTALLATION

1. Install gearcase into the frame. Torque mounting bolts to
7.18
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2.
U-Shaped Insert
Rollers
30 ft.lbs. (41 Nm).
30 ft.lbs. (41 Nm)
Coat splines with anti-seize compound. Install CV shaft
into the gearcase. Light tapping may be required to
properly seat the splines into the gearcase.