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K3NP Period Meter Operation Manual Produced January 1998...
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1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc. Ó OMRON, 1998 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis- sion of OMRON.
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Section 6 provides information on the use of the K3NP with the BCD Output Board. Section 7 provides information for troubleshooting the K3NP The Appendices provide specifications, a list of settings, a list of standard models, and a list of available menu items.
This section provides precautions for using the K3NP Period Meter and related devices. The information contained in this section is important for the safe and reliable application of the K3NP. You must read this section and understand the information contained before attempting to set up or operate the K3NP.
Observe the following precautions when mounting the product. · Mount the product on level surfaces. · Mount the product on a panel which has a thickness of 1 to 3.2 mm. Do not mount the product in the following places.
Noise Prevention Section Noise Prevention Provide the following countermeasures when using the product in an environ- ment where the product is exposed to noise. · Countermeasures for protecting the product against high-frequency noise or abnormal voltages. Line filter Power Period Meter...
SECTION 1 Introduction This section describes the functions of the K3NP. The main components are also described. Refer to the remaining sections of this manual for the operation of the K3NP and its menus in detail. Features ............. . .
In the following example, the internal system clock counts the time (T) between pulse INA and pulse INB. If there are 100,000 counts during the time (T), a pass- ing speed (F1) of 1,200 (m/min) will be displayed according to the following cal- culation.
Displays the process, maximum, and minimum values. Also displays setting values while the SV indicator is lit. When changing a value, all digits other than those that can be set be- come dimmer. Setting Mode: Displays the menu, parameter, or setting value. When chang- ing a value, all digits other than those that can be set become dimmer.
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Mode Key Displays a setting value (out of HH, H, L, and LL setting values in this order) on the PV display in RUN mode when this key is pressed. Unless another operation key is pressed within five seconds after this key has been pressed, the display automatically changes to the one for process values.
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Used to scroll the digit to the right of the presently displayed digit. RESET/TEACH Key Used to reset the K3NP to its initial state or to reset the max./min. value in RUN mode. Used to select the teaching function. Refer to 6-1 Teaching Function for details.
Protect mode RUN mode 1 second Setting mode RUN Mode K3NP is in RUN when the K3NP is turned ON. The K3NP in this mode provides an output signal as a result of the comparison of the measured and setting values.
Refer to Section 5 Operations in RUN Mode for RUN mode in detail. Setting Mode Values are set in the K3NP in this mode by key input or using the teaching func- tion. Refer to Section 4 Parameter Setting for value setting by key input and 6-1 Teaching Function for the teaching function in detail.
- -0 75 min. +0.8 - -0 120 min. Recommended panel thickness is 1 to 3.2 mm. Do not mount more than one Unit closely in the horizontal or vertical direction. Be sure to keep the distance between adjacent Units.
2-2-2 Wiring Precautions · Do not make any mistake in polarity when supply DC power to the K3NP. · Do not wire power lines alongside the signal lines of the K3NP in order to pre- vent the K3NP from noise interference.
Terminals 10 and 11 are exclusively used for a power supply with an output of 80 mA at 12 VDC to sensors A or B. If power is supplied to the sensors A or B from a different power source, do not use terminal 10. Do not connect a sensor with open collector output to terminal 10.
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· Current leakage with transistor turned off: 1.5 mA max. · Switching load current: 20 mA or greater. Approximately 5 V is imposed between COM and terminals 5 to 7 with a current flow of approximately 18 mA (a nominal value) at the time of external input short-...
Output Board Section 2-3 K3NP with RS-422 Output Board, K31-FLK3 2-3-2 Relay Output Board The following figures show the connections for relay output. K3NP with 5 Relay K3NP with 3 Relay Output Boards, Output Boards, K31-C2 K31-C1 HH comparative output...
600 W max. 4096 ±0.5% FS 1 to 5 V 500 W min. 4096 ±0.5% FS 1 mV/10 digit 1 kW min. 4096 ±1.5% FS 2-3-5 BCD Output Board Refer to Section 7 BCD Output for the terminal arrangement and interface.
ON and INB turning ON. If the distance between the INA sensor and INB sensor is 1 m, the displayed value is m/min. If the distance is other than 1 m, or if another unit of measurement is required, input an appropriate prescale value.
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Refer to page 93. Linear output 40 ms max. Response Time of HOLD The response time of the HOLD input is the time required for the K3NP to Input accept HOLD input after the HOLD input turns ON. Recovery Time (T Recovery time is the period required for the K3NP to become ready for the next measuring operation after a measuring operation is completed.
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HOLD input Acceptance of Response time of HOLD input HOLD input (20 ms max.) Recovery time (20 ms min.) Available functions in this mode are indicated as “Yes” in the following table. Menu Function Displayed Availability Reference Character page Max./Min.
Mode Unit of display Prescale value value SETTING Cycle 1/60 Where, INB input is disregarded for operating mode 2. Note The K3NP can display time, minute, and second. Refer to page 54 for details. Refer to 4-2 Setting Mode. REFERENCE...
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Linear output 40 ms max. Response Time of HOLD The response time of the HOLD input is the time required for the K3NP to Input accept HOLD input after the HOLD input turns ON. This is illustrated in the following diagram.
A and B. Basic Operation Displays the time (T) in seconds between INA turning ON and INB turning ON. If another unit of measurement is required, input an appropriate prescale value. Obtain the display value D as follows:...
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Linear output 40 ms max. Response Time of HOLD The response time of the HOLD input is the time required for the K3NP to Input accept HOLD input after the HOLD input turns ON. This is illustrated in the following diagram.
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Time Difference: f3 Section 3-3 Available functions in this mode are indicated as “Yes” in the following table. Menu Function Displayed Availability Reference Character page Max./Min. value display and reset sUset (note 1) Set value bank no. of set values s.bank...
Measures the pressing time of a printing machine. Basic Operation Displays in seconds the time period (T) that INA is ON. If another unit of mea- surement is required, input an appropriate prescale value. Obtain display value D as follows:...
Linear output 40 ms max. Response time of HOLD The response time of the HOLD input is the time required for the K3NP to Input accept HOLD input after the HOLD input turns ON. This is illustrated in the following diagram.
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Elapsed Time: f4 Section 3-4 Available functions in this mode are indicated as “Yes” in the following table. Menu Function Displayed Availability Reference Character page Max./Min. value display and reset sUset (note 1) Set value bank no. of set values s.bank...
Application example Measures the length of an object. Basic Operation Counts the number of pulses of INA while INB is ON and displays the result. Ob- tain display value D as follows: D (pulse count) = C x a C: Pulse count of INA while INB input is ON a: Prescale value To set a prescale value, refer to 4-2-4 Prescaling Menu.
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K3NP can count accurately. Response Time of HOLD The response time of the HOLD input is the time required for the K3NP to Input accept HOLD input after the HOLD input turns ON. This is illustrated in the following diagram.
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Length Measurement: f5 Section 3-5 Available functions in this mode are indicated as “Yes” in the following table. Menu Function Displayed Availability Reference Character page Max./Min. value display and reset sUset (note 1) Set value bank no. of set values s.bank...
Da/Na Da/Na Na: Number of pulses per revolution at A input pDa: Circumference (m) per revolution from A input Note The K3NP can display time, minute, and second. Refer to page 54 for details. Refer to 4-2 Setting Mode. REFERENCE...
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K3NP can count accurately. Response Time of HOLD The response time of the HOLD input is the time required for the K3NP to Input accept HOLD input after the HOLD input turns ON. This is illustrated in the following diagram.
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Interval: f6 Section 3-6 Available functions in this mode are indicated as “Yes” in the following table. Menu Function Displayed Availability Reference Character page Max./Min. value display and reset sUset (note 1) Set value bank no. of set values s.bank HH set value sU*.hh...
SECTION 4 Parameter Setting This section provides instructions for setting the parameters of the K3NP. Be sure to read this section before using the K3NP Period Meter for the first time. Overview ............. .
K3NP will vary depending on the Output Board installed. Refer to Appendix D Available Parameters. · The K3NP is in RUN mode when the K3NP is turned on. Parameter settings in protect or setting mode are described below on the basis that the parameters are set for the first time.
Setting Mode 4-2-1 Selecting Setting Mode · The K3NP in RUN mode will go into setting mode if the Mode Key is pressed for 1 s minimum. · The K3NP in setting mode will go into RUN mode if the Escape Key is pressed.
2. The K3NP stops measurement in setting mode. Some menus cannot be set according to the Output Board selected. If the operating mode is changed, all the other parameters will be set to default values except communication setting and set values in protect mode. There-...
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Setting Mode Section 4-2 Setup menu Option menu Press the Mode Key for 1 second. Press the Mode Key for 1 second. Comparative out- Operating mode put pattern H linear output Input A sensor range type Input B sensor L linear output...
LL Set Value sU*.ll · There are two basic methods for setting HH, H, L, and LL set values: by enter- ing during RUN mode via the front-panel buttons, setting in Setting mode, or by the teaching function.
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Set Value LED Display Model Basic Model 3. Press the Up Key to set the value to 2 . The input will be validated automati- cally if no change is made for five seconds. The s.bank setting value bank setting will be displayed again.
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Setting Mode Section 4-2 6. Press the Up and Shift Keys to set the value to 8000 . The input will be vali- dated automatically if no change is made for five seconds. The sU2.hh HH setting value of bank 2 setting will be displayed again.
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Setting Mode Section 4-2 12. Press the Up and Shift Keys to set the value to 4000 . The input will be vali- dated automatically if no change is made for five seconds. The sU2. l L set- ting value of bank 2 setting will be displayed again.
Set Value LED Display Model Basic Model 1, 2, 3... 1. Press the Mode Key for more than one second while the pscl prescaling menu is displayed. The p.bank prescaling bank setting will be displayed. Set Value LED Display Model...
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Set Value LED Display Model Basic Model 6. Press the Up and Shift Keys to set the value to 0.5000 . The input will be vali- dated automatically if no change is made for five seconds. The ps.ax pres- caling value X (mantissa) of input A setting will be displayed again.
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Set Value LED Display Model Basic Model 9. Press the Up and Shift Keys to set the value to 10 -1 . The input will be vali- dated automatically if no change is made for five seconds. The ps.ay pres- caling value Y (exponent) of input A setting will be displayed again.
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Setting Mode Section 4-2 13. Press the Escape Key to display the pscl prescaling menu. Set Value LED Display Model Basic Model...
Operating Mode func All parameters will be set to default values if any change in made in this parame- ter, except to those for the communications and protect settings. f1 : Displays the reciprocal of the time (T) between the moment input A is...
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Setting Mode Section 4-2 3. Repeatedly press the Up Key until f4 is displayed. The displayed setting will be validated automatically if no change is made for five seconds. The func operating mode setting will be displayed again. Note Press the Mode Key to enter the displayed setting immediately. The next parameter will be displayed for setting.
Sensor Type · Specifies the type of sensors for input A and input B. · The sensor type of input B cannot be selected if the operating mode of the K3NP is set to f2 (cycle) or f4 (elapsed time).
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Setting Mode Section 4-2 4. Press the Up and Shift Keys to display 11 . The displayed setting will be vali- dated automatically if no change is made for five seconds. The ina input A sensor type setting will be displayed again.
Setting Mode Section 4-2 Time Unit time The time unit can be selected to display the calculation results of F2 (cycle), F3 (time difference), and F4 (elapsed time). FUNCTION Unit Display range Default 0 to 99,999 scal scal Displayed in seconds within a range SETTING between 0 and 99,999 s.
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Setting Mode Section 4-2 4. Press the Up Key to display sec . The input will be validated automatically if no change is made for five seconds. The time time unit setting will be dis- played again. Set Value LED Display Model...
· Set a communications unit number as an identification number by which the host computer is connected to the K3NP. · If more than one K3NP is connected in parallel, make sure that each commu- FUNCTION nications unit number is unique.
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Set Value LED Display Model Basic Model 4. Press the Up and Shift Keys to set the value to 15 . The input value will be validated automatically if no change is made for five seconds. The u-no communications unit number setting will be displayed again.
Set Value LED Display Model Basic Model 1, 2, 3... 1. Press the Mode Key for more than one second while the setup setup menu is displayed. The func operating mode setting will appear. Set Value LED Display Model Basic Model 2.
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Set Value LED Display Model Basic Model 4. Press the Up Key to set the value to 8 . The input value will be validated auto- matically if no change is made for five seconds. The len word length setting will be displayed again.
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Section 4-2 10. Press the Up Key to display none . The setting will be validated automatically if no change is made for five seconds. The prty parity bit setting will be dis- played again. Note Press the Mode Key to enter the setting immediately. The next pa- rameter will be displayed for setting.
Setting Mode Section 4-2 4-2-6 Option Menu ( opt ) Comparative Output Pattern c-out · The pattern of HH, H, L, LL, and PASS comparative outputs is set in the option menu. FUNCTION Setting Default nomal: Standard output nomal =one: Zone output...
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Level Output LL, L, H, or HH Comparative Output: Turns ON when the measured value exceeds the LL, L, H, or HH setting value. PASS Output: Turns ON when the LL, L, H, and HH comparative outputs are all OFF.
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Set Value LED Display Model Basic Model 1, 2, 3... 1. Press the Mode Key for more than one second while the opt option menu is displayed. The aUg process time for averaging measured value setting will appear. Set Value LED Display Model Basic Model 2.
Display value · L can be greater or less than H. · L cannot be the same as H, otherwise H will be automatically set to a value obtained by adding 1 to L. · The teaching function can be used for setting linear output ranges.
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Follow the steps described below to set the following. EXAMPLE H: 100.00 L: 1.00 (Assume that the decimal point is set between the 2nd and 3rd digit from the right in the prescale menu.) Set Value LED Display Model Basic Model 1, 2, 3...
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Set Value LED Display Model Basic Model 7. Press the Up and Shift Keys to set the value to 001.00 . The setting will be validated automatically if no change is made for five seconds. The lset.l L linear output range setting will be displayed again.
Section 4-2 Remote/Local Programming · The K3NP can be set to remote or local mode in the option menu. The K3NP in remote mode is operated through the host computer and the K3NP in local mode is operated through the front panel key input.
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Setting Mode Section 4-2 5. The setting will be validated automatically if no change is made for five se- conds. The c-out comparative output pattern again. Note Press the Mode Key to enter the setting immediately. The r-l re- mote/local setting will be displayed again.
Protect Mode 4-3-1 Selecting Protect Mode · The K3NP in RUN mode will go into protect mode if the Escape and Up Keys are pressed for more than 1 second. · The K3NP in protect mode will go into RUN mode if the Escape Key is pressed.
All menus prohibited: 2 Security Setup menu prohibited: 1 All menu allowed: 0 No key input for 2 seconds. Note 1. The K3NP stops measurement in setting mode. 2. Some menus cannot be set due to the display type or output type selected.
Basic Model 3. Press the Up Key to display kpon . The setting will be validated automatically if no change is made for five seconds. The all all key protect setting will be displayed again. Note Press the Mode Key to enter the setting immediately. The next pa- rameter will be displayed for setting.
Protect Mode Section 4-3 Setting Value Change Prohibit sUset · The setting value change of the K3NP in RUN mode with the front-panel input can be prohibited in the protect menu. FUNCTION Setting Default kpon: Key protect ON kpoff kpoff: Key protect OFF SETTING Refer to 5-1 Checking and Changing Setting Values.
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Protect Mode Section 4-3 4. Press the Up Key to display kpon . The setting will be validated automatically if no change is made for five seconds. The sUset setting value prohibit set- ting will be displayed again. Note Press the Mode Key to enter the setting immediately. The next pa- rameter will be displayed for setting.
Section 4-3 Reset Prohibit reset · Prohibits the resetting of the K3NP to the initial state and the resetting of max./ min. value with key input. · This function does not prohibit the resetting of the K3NP with external signal FUNCTION input.
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Protect Mode Section 4-3 4. Press the Up Key to display kpon . The displayed setting will be validated au- tomatically if no change is made for five seconds. The reset reset prohibit setting will be displayed again. Note Press the Mode Key to enter the setting immediately. The next pa- rameter will be displayed for setting.
Prohibited Prohibited Option Prohibited · The value changes in the following order with the Up Key: 0, 1, 2, and 0 SETTING Follow the steps described below to set the security setting to 1. EXAMPLE Set Value LED Display Model Basic Model 1, 2, 3...
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Protect Mode Section 4-3 4. Press the Up Key to display 1 . The setting will be validated automatically if no change is made for five seconds. The secr security setting will be dis- played again. Note Press the Mode Key to enter the setting immediately. The next pa- rameter will be displayed for setting.
SECTION 5 Operations in RUN Mode This section provides instructions for operating the K3NP in RUN mode. Displaying and Changing Setting Values ........
5-1-1 Displaying Setting Values Basic Model · When the Mode Key is pressed in RUN mode, the K3NP displays a setting val- ue on the PV display (in the order of HH, H, L, and LL). · While the setting value is displayed, the corresponding SV display status indi- cator is lit.
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RUN mode. 1, 2, 3... 1. Press the Mode Key to display the HH setting value and to light the HH indi- cator of the SV display status indicators. 2. Press the Mode Key again to display the H setting value H and light the H indicator.
SV display. 1, 2, 3... 1. Press the Mode Key to display the H setting value and to light the H indicator of the SV display status indicators. 2. Press the Shift Key to display all the digits of the setting value 600 for chang- ing.
The external RESET input signal is turned ON. The K3NP receives the reset command through communications. · When the K3NP is reset, the maximum and minimum values are set to the pro- cess value. Note The K3NP cannot be reset with the RESET/TEACH Key if the maximum/mini-...
Note If the prescaling bank is set to OFF, the pscl prescaling value for each bank will be fixed. · When a bank is selected, the corresponding BANK indicator 1, 2, 3, or 4 will be lit.
K3NP will start measurement. 5-3-3 RESET · The K3NP will be reset to the initial state when the power is turned ON or when the RESET input is turned ON. · All the displayed values will be reset to “00000”.
5-3-4 HOLD · The K3NP will stop the measurement if the HOLD input is ON. · When the HOLD input is ON, the K3NP will retain the process value, output, and BCD data effective immediately before the HOLD input. · The HOLD indicator is lit while HOLD input is ON.
SECTION 6 Useful Functions This section provides information on the output test and maintenance mode functions of the K3NP. Teaching Function ............
The TEACH indicator will be lit if a parameter that can use the teaching function is displayed. 6-1-1 Set Value · A setting value can be set with the actual input instead of key input in the setting mode. · Follow the steps below to teach the setting value.
The teaching function can be also used to set the linear output range of the K3NP with the Linear Output Board. · The H and L linear output ranges can be set using the actual measured value instead of key input in the option menu.
Setup menu test setup 3. Press the Mode Key for more than one second to display 0, which is a simu- lated input value. 4. The simulated input value increases when the Up Key is pressed. Compara- tive outputs are output according to the output pattern that has been preset.
K3NP in this mode are described below. 6-3-1 Maintenance Mode · The K3NP will be in maintenance mode if the Mode and Shift Keys are pressed simultaneously while the K3NP is turned on. · The K3NP in maintenance mode will go into RUN mode if the Escape Key is pressed.
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Maintenance Mode Section 6-3 4. Press the Up Key to display yes . Press the Mode Key to initialize all set val- ues. The K3NP will go into RUN mode. Set Value LED Display Model Basic Model RUN mode...
Output 4: Read data 10 digit RD5-8 Output 8: Read data 10 digit OVER Output Output when input value is not within the display range. D - V Output Data confirmation signal Output Operation signal GND:VO (See note 1.) Input...
Plug: XM2A-3701 (OMRON) Hood: XM2S-3711 (OMRON) The depth required for the installation of the K3NP is 200 mm min. in consider- ation of the space required by the cable. Connecting Conditions Refer to the following for the connecting conditions of each I/O. Refer to 2-3 Out- put Block for output signals HH through LL.
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When the HOLD signal is ON, the measurement operation stops and the pro- cess value input effective immediately before the HOLD signal is retained. When the RESET signal is ON, the maximum and minimum values are set to the process value.
POLARITY signal is OFF and negative when the POLARITY signal is ON. The K3NP in test mode has test data output regardless of the type of REQ signal. Operating Conditions The RUN signal is turned ON in RUN or test mode. The RUN signal is, however, turned OFF when an error other than overflow results.
Check if there is any source of noise generation near the K3NP. Output Error err-o chg-o Meaning of Error The internal circuit has an error. Remedy Turn the K3NP off and on. If the output error still exists, the K3NP will need to be repaired.
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Note An Intelligent Signal Processor with DC supply voltage requires approximately 1 A DC as control power supply current the moment the Intelligent Signal Processor is turned on. Do not forget to take this into con- sideration when using several Intelligent Signal Processors. When the Intelligent Signal Processor is not in measuring operation (e.g., the Intelligent Signal Processor has been just turned on or is operating for start-...
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±1.5% FS Permissible load resistance 600 W max. 500 W min. 1 KW min. Note For the 1 mV/10-digit output, the output voltage changes for every 40 to 50 increment in the display value. Communications Item RS-232C, RS-422 RS-485 Transmission method...
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Input signal No-voltage contact (30 Hz max., ON/OFF pulse width: 15 ms min.) Voltage pulse (50 kHz max., ON/OFF pulse width: 9 ms min., ON voltage: 4.5 to 30 V/OFF voltage: --30 to 2 V) Open collector (50 kHz max., ON/OFF pulse width: 9 ms min.) Connectable Sensors ON residual voltage: 3 V max.
(=one: Zone output) (leUel: Level output) H linear output range (0 to 99999) lset.h L linear output range (0 to 99999) lset.l Remote/Local programming (rmt: Remote; lcl: Local) Note The selected bank number will be displayed where an asterisk (*) appears.
K31-FLK3 Combination BCD output + 5 transistor outputs (NPN open collector) K31-B4 output and 4 to 20 mA + 5 transistor outputs (NPN open collector) K31-L4 communication communication 1 to 5 V + 5 transistor outputs (NPN open collector) K31-L5...
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Available Models Appendix C Model Number Legend Base Units and Output Boards can be ordered individually or as sets. Refer to the Output Board Combinations table on page 107. Base Units Output Boards Base Units with Output Boards K3NP -...
Appendix D Available Parameters Available parameters vary with the output board of the K3NP and are indicated as “YES” in the following table. K3NP Basic Model Output board Menu Parameter C1/C2/ L4/L5/ FLK1/ FLK4/ output C5/T1 L6/L9/ FLK2/ FLK5/ (note 2)
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Security secr Note 1. The linear output range cannot be set with K31-L6 output board. 2. The selected bank number will be displayed where an asterisk (*) appears. K3NP Set Value LED Display Model Output board...
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Available Parameters Appendix D Protect Mode Output board Menu Parameter C1/C2 L4/L5/L6 FLK4/ /C5/T1 /L9/L10 FLK5/ FLK6 All key protect prot Protect menu Set value change prohibit sUset Maximum/Minimum value clear prohibit to reset reset to the initial state Security secr...
Setting Examples In the following example, with the K3NP, passing speed (mm/s) on condition that there is a distance of 1 meter between the sensors with transistor output, the prescaling bank is set to OFF, and the prescaling value is set to 1000 x 1/60 (i.e., approximately 16.6666).
Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. N94-E1-1 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.