Information For Disassembly; Recommendations For Disassembly; Electric Components Disassembly - Kohler KDI 2504TM Workshop Manual

INFORMATION FOR DISASSEMBLY

7 INFORMATION FOR DISASSEMBLY

7.1 Recommendations for disassembly

Important
•
The mark ( ) after the title of a paragraph, indicates that the procedure is not required in order to
disassemble the engine, however the procedures are featured in order to illustrate the disassembly
of components.
• The operator should prepare all equipment and tools in order to enable him to carry out the
operations correctly and safely.
• Before disassembly, perform the operation described in
•
Before proceeding with operation, carefully read
• In order to operate safely and easily, we recommend positioning the engine on a rotating stand for
engine overhauling.
• eal all injection component unions as illustrated in
•
Protect all disassembled components and coupling surfaces subject to oxidation with lubricant.
• Where necessary, reference to special tools to use during disassembly operations is indicated (es.
ST_05), identified in

7.2 Electric components disassembly

7.2.1 Electric wiring
1.
Disconnect and remove the engine wiring.
NOTE : refer to Par. 2.13.1.3
7.2.2 Starter motor
Important
•
The motor is not repairable.
1. Undo the screws A and remove the starter motor B.
2. Mount the tool
ST_34
and fit it with the two starter motor fixing screws to
block the flywheel.
7.2.3 Belt and alternator
1. Loosen the screws C and D.
2. Push the alternator E in the direction of the arrow F.
3. Remove the belt G from the pulleys.
Important
•
The belt must always be replaced every time it is
disassembled, even if it has not reached the scheduled
hours for replacement
4. Undo the screws C1 and D and remove the alternator E.
Tab. 13.1 - 13.2 - 13.3.
to disconnect all connectors.
in the seat of the starter motor P
Chap. 5.
Chap. 3.
Par. 2.9.7 during assembly.
Fig 7.1
Fig 7.2
7
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EN