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Toro Z Master Professional 7000 Series Operator's Manual

Riding mower with 132cm or 152cm turbo force side discharge mower
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Original Instructions (EN)
Z Master
®
Series Riding Mower
With 132cm or 152cm TURBO FORCE
Discharge Mower
Model No. 74264TE—Serial No. 315000001 and Up
Model No. 74265TE—Serial No. 315000001 and Up
Form No. 3389-996 Rev A
Professional 7000
®
Side
*3389-996* A

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Summary of Contents for Toro Z Master Professional 7000 Series

  • Page 1 Z Master ® Professional 7000 Series Riding Mower With 132cm or 152cm TURBO FORCE ® Side Discharge Mower Model No. 74264TE—Serial No. 315000001 and Up Model No. 74265TE—Serial No. 315000001 and Up *3389-996* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Safety ................4 Checking the Tire Pressure ........46 Safe Operating Practices........... 4 Checking the Wheel Hub Slotted Nut ......46 Toro Riding Mower Safety ........5 Adjusting the Caster Pivot Bearing ......46 Sound and Vibration..........6 Servicing the Gear Box..........47 Slope Indicator ............7 Adjusting the Electric Clutch........47...

  • Page 4: Safety

    Safety – Store the fuel in containers specifically designed for this purpose. – Refuel outdoors only and do not smoke while This machine has been designed in accordance with EN ISO refuelling. 5395:2013. – Add fuel before starting the engine. Never remove Improper use or maintenance by the operator or owner can the cap of the fuel tank or add fuel while the engine is result in injury.

  • Page 5: Toro Riding Mower Safety

    • Never operate the machine with damaged guards or without safety protective devices in place. The following list contains safety information specific to Toro • Do not change the engine governor settings or overspeed products or other safety information that you must know that the engine.

  • Page 6: Sound And Vibration

    • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extreme care with grass catchers or other attachments. These can change the stability of the machine and cause loss of control. Sound and Vibration This unit has a sound pressure level at the operator’s ear of 92 dBA, which includes an Uncertainty Value (K) of 1 dBA.

  • Page 7: Slope Indicator

    Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 98-1977 1. Entanglement hazard, belt—stay away from moving parts. 58-6520 1.
  • Page 9 107-3961 1. Height of cut in millimeters 107-3069 1. Warning–there is no rollover protection when the roll bar is down. 2. To avoid injury or death from a rollover accident, keep the roll bar in the raised and locked position and wear the seat belt.
  • Page 10 108-5957 107-3968 1. Disengage 3. Parking brake 2. Engage 107-3969 1. Warning—read the Operator's Manual. 2. Crushing hazard, mower—engage the parking brake, stop 108-5981 the engine, and remove the ignition key before working under the mower. 107-7719 1. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts.
  • Page 11 110-3852 1. Remove the ignition key 2. Continuous tone signals 110-2068 and read the instructions the user that engine is before servicing or overheating. 1. Read the Operator's Manual. performing maintenance. 110-3842 110-3853 1. Cutting/dismemberment 2. Remove the ignition key hazard, fan and and read the instructions entanglement hazard,...
  • Page 12 115-4212 1. Hydraulic oil level 3. Warning—do not touch the hot surface. 2. Read the Operator's Manual. 121–7562 1. Push to start 4. Variable speed control 2. Read the Operator’s 5. Fast Manual for more information on preheating the engine. 3.
  • Page 13 Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. 127-0326 1. Read the Operator's 3. Remove the key from Manual. the ignition and read the Battery Symbols Operator's Manual before Some or all of these symbols are on your battery performing maintenance or servicing the machine.
  • Page 14 107-3963 1. Cutting/dismemberment 2. Cutting/dismemberment 3. Thrown object 4. Before starting the engine, hazard—keep bystanders hazard, mower blade—do hazard of hand or foot, clean grass and debris from not carry passengers and mower blade—remove a safe distance from the the mower belt and pulleys, keep bystanders away.
  • Page 15 110-0820 1. Fast 5. Warning—read the Operator's Manual. 2. Slow 6. Poison and caustic liquid/chemical burn hazard—keep children a safe distance from the battery. 3. Neutral 7. Explosion hazard—no fire, open flames, or smoking; avoid sparks. 4. Reverse 8. To unlock the traction drive, turn the by-pass valve 1 complete revolution counterclockwise using a 5/8 inch or 16 mm wrench.

  • Page 16: Product Overview

    Hour Meter Product Overview The hour meter records the number of hours the engine has operated. It operates when the engine is running. Use these times for scheduling regular maintenance (Figure Safety-Interlock Indicators There are symbols on the hour meter and they indicate with a black triangle that the interlock component is in the correct position (Figure...

  • Page 17: Operation

    • Keep face away from nozzle and gas tank or its capabilities. Contact your Authorized Service Dealer or conditioner opening. Distributor or go to www.Toro.com for a list of all approved • Keep gas away from eyes and skin. attachments and accessories.

  • Page 18: Biodiesel Ready

    • Use B5 (biodiesel contend of 5%) or lesser blend in cold DANGER weather. In certain conditions, fuel is extremely flammable • Monitor seals, hoses, gaskets in contact with fuel as they and highly explosive. A fire or explosion from fuel may be degrade over time.

  • Page 19: Using The Rollover Protection System (Rops)

    Important: Lower the roll bar only when absolutely necessary. 1. Remove the hairpin cotter pins and remove the 2 pins (Figure 2. Lower the roll bar to the down position. There are 2 down positions. See Figure 8 for the positions. 3.

  • Page 20: Think Safety First

    Figure 10 3. Water 1. Safe Zone-use the Z Master here on slopes less than 15 degrees or flat areas. 2. Use walk behind mower G004955 and/or hand trimmer near Figure 9 drop-offs and water. 1. Roll bar 3. Pin 2.

  • Page 21: Operating The Parking Brake

    Operating the Parking Brake Starting and Stopping the Engine Always set the parking brake when you stop the machine or leave it unattended. Starting the Engine in Normal Weather Setting the Parking Brake 1. Raise the ROPS up and lock into place, sit on the seat and fasten the seat belt.
  • Page 22 Important: Use starting cycles of no more than 4. Release the switch after 10 to 15 seconds. The light 30 seconds per minute to avoid overheating the will turn off. starter motor. 5. Turn the key to the start position and the glow plug 10.

  • Page 23: Operating The Power Take Off (Pto)

    Operating the Power Take Off Understanding the Safety-Interlock System (PTO) The safety interlock system is designed to prevent the engine The power take off (PTO) switch starts and stops the mower from starting unless: blades and any powered attachments. • The parking brake is engaged.

  • Page 24: Driving Forward Or Backward

    the PTO, and rise slightly from the seat; the engine should stop. 4. Sit on the seat, engage the parking brake, move the PTO switch to off, and move the motion control levers to neutral-lock position. Start the engine. While the engine is running, center either motion control and move (forward or reverse);...

  • Page 25: Stopping The Machine

    Stopping the Machine Adjusting the Anti-Scalp Rollers To stop the machine, move the traction control levers to neutral and move to locked position, disengage the power Whenever you change the height-of-cut, it is recommended take off (PTO), and turn the ignition key to off. to adjust the height of the anti-scalp rollers.

  • Page 26: Adjusting The Flow Baffle

    Positioning the Flow Baffle The following figures are only recommendations for use. Adjustments will vary by grass type, moisture content, and height of grass. Note: If the engine power draws down and the mower ground speed is the same, open up the baffle. Position A This is the full rear position.

  • Page 27: Using The Lift Assist Lever

    • Lowers the engine power consumption. • Allows increased ground speed in heavy conditions. • This position is similar to the benefits of the Toro SFS mower. g019754 Figure 28 Changing the Seat Suspension The seat is adjustable to provide a smooth and comfortable ride.

  • Page 28: Unlatching The Seat

    Unlatching the Seat 1. Move the seat to the most rearward position. This will prevent interference when the seat is raised. 2. Push the seat latch rearward to unlatch the seat. 3. Raise the seat up. This will allow access to the machine under the seat (Figure 30).

  • Page 29: Operating With The Overheat Sensor

    Operating with the Overheat Important: Do not use narrow individual ramps for each side of the machine. Sensor Ensure the ramp is long enough so that the angle with the This machine has a sensor that will turn off the mower deck ground does not exceed 15 degrees (Figure 33).

  • Page 30: Using The Z Stand

    Using the Z Stand® The Z Stand® raises the front end of the machine to allow you to clean the mower and remove the blades. WARNING The machine could fall onto someone and cause serious injury or death. • Use extreme caution when operating the machine on the Z Stand®.

  • Page 31: Operating Tips

    3. Start the engine and place it at half throttle. Disengage the parking brake. 4. Slowly drive backwards off of the stand. 5. Shorten the Z Stand by removing the clevis pin and hairpin cotter pin from the outer tube and sliding the foot in.
  • Page 32 Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine TORO replacement blade.

  • Page 33: Maintenance

    • Adjust the caster pivot bearing. • Adjust the electric clutch. Every 500 hours • Change the hydraulic filter and hydraulic oil when using Toro® HYPR-OIL™ 500 hydraulic oil. • Grease the front caster pivots (more often in dirty or dusty conditions).

  • Page 34: Premaintenance Procedures

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug(s) before you do any maintenance.

  • Page 35: Lubrication

    Lubrication Adding Grease Lubricate the grease fittings as shown on the Check Service Lubricate the machine when shown on the Check Service Reference Aid decal (Figure 39). Reference Aid decal (Figure 39). Grease more frequently when operating conditions are extremely dusty or sandy. Grease Type: General-purpose grease.

  • Page 36: Greasing The Mower Deck And Belt Idlers

    Greasing the Mower Deck and Belt Idlers Service Interval: Every 25 hours—Grease the mower deck and spindles. Every 25 hours—Grease the mower belt idler arm. Every 25 hours—Grease the pump belt idler arm. Every 25 hours—Grease the PTO drive belt idler arm. Grease with No.

  • Page 37: Engine Maintenance

    Engine Maintenance 5. Pry out the seals, and inspect the bearings for wear or damage and replace if necessary. 6. Pack the bearings with a general-purpose grease. Servicing the Air Cleaner 7. Insert 1 bearing and 1 new seal into the wheel. Note: Check the filters more frequently if operating Note: The seals must be replaced.

  • Page 38: Servicing The Engine Oil

    Installing the Air Filter Servicing the Engine Oil 1. If installing a new filter, check the filter for shipping Oil Type: High-quality detergent oil classified API Service damage. Do not use a damaged filter. CD or higher for diesel engines. Do not use special additives with recommended oils.
  • Page 39 Figure 47 1. Back of machine 2. Drain plug Figure 46 Adding Engine Oil 1. Oil dipstick 3. Rear left side of machine 2. Metal end Important: The fasteners for the front engine panel are designed to remain on the machine after cover removal. Loosen all of the fasteners a few turns so that the panel Changing the Engine Oil is loose but still attached, then go back and loosen them...
  • Page 40 2. Remove the oil filler cap and the dipstick (Figure 49). Figure 51 1. Note the clearance left in the filler opening. 5. Install the dipstick and the front engine panel. 6. Start the engine and run it at idle for 5 minutes. 7.

  • Page 41: Fuel System Maintenance

    Fuel System Maintenance Servicing the Fuel Filter Draining the Water Separator Service Interval: Every 40 hours 1. Position the machine on a level surface. 2. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. 3.

  • Page 42: Servicing The Fuel Tank

    Changing the Fuel Filter Servicing the Fuel Tank Never install a dirty fuel filter if it is removed from the fuel Do not attempt to drain the fuel tank because fuel line line. components require special tools to install them. Ensure that an Authorized Service Dealer drains the fuel tank and 1.

  • Page 43: Electrical System Maintenance

    Electrical System 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. Maintenance 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Servicing the Battery 3.
  • Page 44 Charging the Battery WARNING Charging the battery produces gasses that can explode. Never smoke near the battery and keep sparks and flames away from battery. Important: Always keep the battery fully charged (1.265 specific gravity). This is especially important to prevent battery damage when the temperature is below 32°F (0°C).

  • Page 45: Servicing The Fuses

    Servicing the Fuses Drive System Maintenance The electrical system is protected by fuses. It requires no maintenance, however, if a fuse blows check component/circuit for malfunction or short. Adjusting the Tracking 1. Unlatch the engine hood and raise the engine hood to gain access to fuse holder (Figure 59).

  • Page 46: Checking The Tire Pressure

    Checking the Wheel Hub Slotted Nut Service Interval: After the first 100 hours—Check the wheel hub slotted nut. Every 500 hours—Check the wheel hub slotted nut. Torque the slottled nut to 286-352 N-m (211-260 ft-lb). Note: Do not use anti-seize on the wheel hub. Adjusting the Caster Pivot Bearing Service Interval: Every 500 hours...

  • Page 47: Servicing The Gear Box

    Servicing the Gear Box Adjusting the Electric Clutch Service Interval: Every 500 hours Checking the Gear Box Oil Level The clutch is adjustable to ensure proper engagement and Service Interval: Every 100 hours proper braking. 1. Disengage the PTO, move the motion control levers to Use SAE 75W–90 Synthetic Gear Lube.
  • Page 48 17. Plug in the electric connection for the clutch (Figure 65). 18. Install the front engine panel. 19. Lower the seat. Figure 65 1. Clutch 4. Clutch center bolt 2. Bolts (2) and nuts for the 5. Electrical connection clutch strap 3.

  • Page 49: Cooling System Maintenance

    Cooling System 3. With the engine cool, check the overflow bottle level. The fluid needs to be up to the bump on the outside Maintenance of the overflow bottle (Figure 67). 4. If the coolant level is low, add a 50/50 mix of extended life antifreeze and water to the overflow bottle (Figure Servicing the Cooling System...

  • Page 50: Brake Maintenance

    Cleaning the Engine Oil Cooler and Brake Maintenance Radiator Screen Service Interval: Before each use or daily Adjusting the Parking Brake Before each use, check and clean the radiator screen and oil Service Interval: Every 25 hours cooler. Remove any build-up of grass, dirt or other debris Every 200 hours from the oil cooler and radiator screen with compressed air (Figure...

  • Page 51: Belt Maintenance

    Belt Maintenance 7. Remove the existing belt if needed. 8. Install the new belt around the mower pulleys and the gearbox pulley under the engine (Figure 71). Inspecting the Belts Service Interval: Every 100 hours Check belts for cracks, frayed edges, burn marks, or any other damage.

  • Page 52: Replacing The Pto Drive Belt

    Replacing the PTO Drive Belt Service Interval: Every 50 hours—Check the PTO drive belt. Important: The fasteners for the front engine panel are designed to remain on the machine after cover removal. Loosen all of the fasteners a few turns so that the panel is loose but still attached, then go back and loosen them until the panel comes free.

  • Page 53: Replacing The Pump Drive Belt

    Replacing the Pump Drive Belt Replacing and Tensioning the Alternator Belt Service Interval: Every 50 hours—Check the pump drive belt. Replacing the Alternator Belt Note: Remove the PTO drive belt first if the pump drive belt needs to be replaced. Service Interval: Every 50 hours—Check the alternator belt.

  • Page 54: Controls System Maintenance

    Controls System 10. Tighten the nut and jam nut (Figure 77). 11. Repeat for the opposite side of the machine. Maintenance Adjusting the Control Handle Neutral Position If the motion control levers do not align, or move easily into the console notch, adjustment is required. Adjust each lever, spring, and rod separately.

  • Page 55: Hydraulic System Maintenance

    8. Install the cap on the filler neck. Every 250 hours—Change the hydraulic filter and hydraulic oil when using Mobil ® 1 oil. Every 500 hours—Change the hydraulic filter and hydraulic oil when using Toro ® HYPR-OIL ™ hydraulic oil. Use summer filter above 0°C (32°F).
  • Page 56 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Important: Do not substitute automotive oil filter or severe hydraulic system damage may result.

  • Page 57: Setting The Hydraulic Pump Neutral Position

    Setting the Right-hand Hydraulic Pump WARNING Neutral Position Hydraulic fluid escaping under pressure can 1. Start the engine, open the throttle 1/2 way and release penetrate skin and cause injury. the parking brake. Refer to Starting and Stopping the • If hydraulic fluid is injected into the skin it Engine (page 21).
  • Page 58 Setting the Left-hand Hydraulic Pump WARNING Neutral Position The electrical system will not perform the 1. Loosen the locknuts at the ball joints on the pump proper safety shut off process with a jumper control rod (Figure 82). wire installed. 2.

  • Page 59: Mower Deck Maintenance

    Mower Deck 4. Position the left blade side-to-side (Figure 83). 5. Measure the left blade at the C location (Figure 83), Maintenance from a level surface to the cutting edge of the blade tip. 6. Record this measurement. This measurement needs to Leveling the Mower at Three be 80 to 83 mm (3-1/8 to 3-1/4 inches).

  • Page 60: Servicing The Cutting Blades

    A than in the rear at B (Figure 84). it immediately with a genuine Toro replacement blade. For 9. Tighten both swivel jam nuts against the front swivel convenient sharpening and replacement, you may want to to lock the height.
  • Page 61 Blades must be replaced if a solid object is hit, if the blade is Note this dimension. out of balance or is bent. To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards. WARNING Contact with a sharp blade can cause serious injury.

  • Page 62: Replacing The Grass Deflector

    Sharpening the Blades WARNING When sharpening blades, pieces of the blade could be thrown and cause serious injury. Wear proper eye protection when sharpening blades. 1. Use a file to sharpen the cutting edge at both ends of the blade (Figure 89).

  • Page 63: Cleaning

    Cleaning Cleaning under the Mower Service Interval: Before each use or daily Remove the grass buildup under the mower daily. 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 64: Storage

    Storage D. Restart the engine and run it until it stops. E. Dispose of fuel properly. Recycle as per local codes. Cleaning and Storage Important: Do not store 1. Disengage the power take off (PTO), set the parking stabilizer/conditioned fuel over 90 days. brake, and turn the ignition key to the Off position.

  • Page 65: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The blade control (PTO) is engaged. 1. Move the blade control (PTO) to the disengaged position. 2. The parking brake is not on. 2. Set the parking brake. 3.
  • Page 66 Problem Possible Cause Corrective Action The cutting height is uneven. 1. The cutting blade(s) is/are not sharp. 1. Sharpen the blade(s). 2. The cutting blade(s) is/are bent. 2. Install new cutting blade(s). 3. The mower deck is not level. 3. Level the mower deck from side-to-side and front-to-rear.

  • Page 67: Schematics

    Schematics g012068 Wire Diagram (Rev. A)
  • Page 68 Notes:...
  • Page 69 Notes:...
  • Page 70 Notes:...
  • Page 71 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 72 Customers who have purchased Toro products outside the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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