Toro 74265TE Operator's Manual
  1. Manuals
  2. Brands
  3. Toro Manuals
  4. Lawn Mower
  5. Z593-D Z Master 74265TE
  6. Operator's manual
Toro 74265TE Operator's Manual

Toro 74265TE Operator's Manual

Z master professional 7000 series with 132cm or 152cm turbo force side discharge mower
Hide thumbs Also See for 74265TE:
Table of Contents

Advertisement

Quick Links

Download this manual
Register at www.Toro.com.
Original Instructions (EN)
Z Master
®
Series Riding Mower
With 132cm or 152cm TURBO FORCE
Discharge Mower
Model No. 74264TE—Serial No. 400000000 and Up
Model No. 74265TE—Serial No. 400000000 and Up
Form No. 3412-319 Rev A
Professional 7000
®
Side
*3412-319* A

Advertisement

Table of Contents
loading

Related Manuals for Toro 74265TE

Summary of Contents for Toro 74265TE

  • Page 1 Z Master ® Professional 7000 Series Riding Mower With 132cm or 152cm TURBO FORCE ® Side Discharge Mower Model No. 74264TE—Serial No. 400000000 and Up Model No. 74265TE—Serial No. 400000000 and Up *3412-319* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.
  • Page 3 Contents Adding Grease ............38 Greasing the Mower Deck and Belt Idlers....38 Lubricating the Caster-Wheel Hubs......39 Safety ................4 Engine Maintenance ..........40 General Safety............4 Engine Safety............40 Slope Indicator ............5 Servicing the Air Cleaner .........40 Safety and Instructional Decals ......... 6 Servicing the Engine Oil..........41 Product Overview ............14 Fuel System Maintenance ...........46...

  • Page 4: Safety

    Safety This machine has been designed in accordance with EN ISO 5395:2013. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. Using this product for purposes other than its intended use could prove dangerous to you and bystanders.

  • Page 5: Slope Indicator

    Slope Indicator G011841 g011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.

  • Page 6: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal98-1977 98-1977 1. Entanglement hazard, belt—stay away from moving parts. decal58-6520 58-6520 1.
  • Page 7 decal107-3961 107-3961 1. Height of cut in millimeters decal107-3069 107-3069 1. Warning–there is no rollover protection when the roll bar is down. 2. To avoid injury or death from a rollover accident, keep the roll bar in the raised and locked position and wear the seat belt.
  • Page 8 decal108-5957 108-5957 decal107-3968 107-3968 1. Disengage 3. Parking brake 2. Engage decal107-3969 107-3969 1. Warning—read the Operator's Manual. decal108-5981 2. Crushing hazard, mower—engage the parking brake, shut 108-5981 off the engine, and remove the ignition key before working under the mower. decal107-7719 107-7719 1.
  • Page 9 decal110-3853 110-3853 1. Cutting/dismemberment 2. Remove the ignition key and read the instructions hazard, fan and entanglement hazard, before servicing or belt. performing maintenance. decal112-9028 112-9028 1. Warning—stay away from moving parts; keep all guards in place. decal136-5510 136-5510 1. Remove the key and 3.
  • Page 10 decal116-5610 116–5610 1. Hour meter 4. Neutral 2. Power take-off (PTO) 5. Operator-presence switch 3. Parking brake 6. Battery decal121-7562 121–7562 1. Push to start 4. Variable speed control 2. Read the Operator’s 5. Fast Manual for more information on preheating decal119-0397 the engine.
  • Page 11 decaloemmarkt Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. decal127-0326 127-0326 1. Read the Operator's 3. Remove the key from Manual. the ignition and read the decalbatterysymbols Battery Symbols Operator's Manual before performing maintenance Some or all of these symbols are on your battery or servicing the machine.
  • Page 12 decal107-3964 107-3964 1. Warning—do not use drugs or alcohol. 3. Warning—engage the parking brake, 5. Read the Operator's Manual. shut off the engine, and remove the ignition key before leaving the machine. 2. Warning—read the Operator's Manual 4. Warning—wear hearing protection. and receive training.
  • Page 13 decal127-0335 127–0335 1. Tipping hazard on slopes—do not use this machine on slopes 2. Ramp hazard—when loading onto a trailer, do not use dual greater than 15 degrees; do not make sudden, tight turns; ramps; only use a singular ramp wide enough for the machine; make slow, wide turns.

  • Page 14: Product Overview

    Hour Meter Product Overview The hour meter records the number of hours the engine has operated. It operates when the engine is running. Use these times for scheduling regular maintenance (Figure Safety-Interlock Indicators There are symbols on the hour meter and they indicate with a black triangle that the interlock component is in the correct position (Figure...

  • Page 15: Before Operation

    Contact your Authorized Service Dealer or • To avoid personal injury or property damage, use extreme Distributor or go to www.Toro.com for a list of all approved care in handling fuel. Fuel vapors are flammable and attachments and accessories.

  • Page 16: Recommended Fuel

    Biodiesel Ready • If you spill fuel on your clothing, change your clothing immediately. Wipe up any fuel that spills. This machine can also use a biodiesel blended fuel of up • Never overfill the fuel tank. Replace the fuel cap and to B20 (20% biodiesel, 80% petrodiesel).

  • Page 17: Switching The Fuel Tanks

    g000962 Figure 8 2. Fuel-selector valve 1. Left fuel tank Checking the Engine-Oil Level g027726 Figure 7 Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking the Engine-Oil Level (page 17).

  • Page 18: Using The Rollover Protection System (Rops)

    Using the Rollover Protection Important: Ensure that you secure the rear part of the seat with the seat latch. System (ROPS) 4. To raise the roll bar, remove the hairpin cotters and remove the 2 pins (Figure 10). WARNING 5. Raise the roll bar to the upright position, install the 2 To avoid injury or death from rollover: keep the pins, and secure them with the hairpin cotters (Figure...

  • Page 19: Using The Safety-Interlock System

    DANGER CAUTION Wheels dropping over edges can cause rollovers, This machine produces sound levels in excess of which may result in serious injury, death, or 85 dBA at the operator’s ear and can cause hearing drowning. loss through extended periods of exposure. Do not operate the machine near drop-offs.

  • Page 20: Positioning The Seat

    Positioning the Seat The seat moves forward and backward. Position the seat where you have the best control of the machine and are most comfortable. To adjust, move the lever sideways to unlock the seat (Figure 14). g009612 Figure 13 1.

  • Page 21: Changing The Seat Suspension

    Changing the Seat Suspension During Operation The seat adjusts to provide a smooth and comfortable ride. During Operation Safety Position the seat where you are most comfortable. To adjust, turn the knob in front either direction to provide General Safety the best comfort (Figure 16).

  • Page 22: Operating The Parking Brake

    Do not change the governor speed or overspeed the engine. WARNING • Use accessories and attachments approved by Toro only. The parking brake may not hold the machine Rollover Protection System (ROPS) parked on a slope and could cause personal injury or property damage.

  • Page 23: Operating The Throttle

    Operating the Mower Operating the Throttle Blade-Control Switch (PTO) You can move the throttle control between the F positions (Figure 21). The blade-control switch (PTO) starts and stops the mower blades and any powered attachments. Always use the F position when turning on the mower deck with the blade-control switch (PTO).

  • Page 24: Starting And Shutting Off The Engine

    Starting and Shutting Off the Starting the Engine in Cold Weather (Below 23°F or -5°C) Engine Use the correct engine oil for the starting temperature; refer Servicing the Engine Oil (page 41). Starting the Engine in Normal Weather Important: Use starting cycles of no more than 30 Important: Use starting cycles of no more than 30 seconds per minute to avoid overheating the starter seconds per minute to avoid overheating the starter...

  • Page 25: Using The Motion-Control Levers

    Shutting Off the Engine Using the Motion-Control Levers CAUTION Children or bystanders may be injured if they move or attempt to operate the tractor while it is unattended. Always remove the ignition key and engage the parking brake when leaving the machine unattended, even if just for a few minutes.

  • Page 26: Driving Forward

    Driving Forward Driving Backward 1. Move the levers to the center, unlocked position. Note: The engine stops when you move the traction-control with the parking brake engaged. 2. To go backward, slowly pull the motion-control levers rearward (Figure 28). To stop, pull the motion-control levers to the N EUTRAL position.

  • Page 27: Stopping The Machine

    Stopping the Machine Using the Lift-Assist Lever To stop the machine, move the traction control levers to the The lift assist lever is used along with the height-of-cut lever position and then to the N position, for raising the mower deck. This allows for easier raising of EUTRAL EUTRAL LOCK...

  • Page 28: Adjusting The Anti-Scalp Rollers

    Adjusting the Anti-Scalp Rollers Whenever you change the height of cut, it is recommended to adjust the height of the anti-scalp rollers. 1. Disengage the PTO, move the motion-control levers to the N position, and engage the parking EUTRAL LOCK brake.

  • Page 29: Positioning The Flow Baffle

    Position B 5. Swing the lever back over to tighten the baffle and cam locks (Figure 34). Use this position when bagging. Always align it with the 6. If the cam locks do not lock the baffle into place or it is blower opening.

  • Page 30: Operating With The Overheat Sensor

    If a blade is damaged or worn, replace generally the best one to use. When cutting grass longer than it immediately with a genuine Toro replacement blade. 15 cm (6 inches) tall, you may want to cut the lawn twice to ensure an acceptable quality of cut.

  • Page 31: After Operation

    Pushing the Machine by Hand After Operation Important: Always push the machine by hand. Never tow the machine because hydraulic damage may occur. After Operation Safety Pushing the Machine General Safety 1. Disengage the blade-control switch (PTO), turn the • Clean grass and debris from the cutting units, mufflers, ignition key to the O position, move the levers to...

  • Page 32: Transporting The Machine

    Changing to Machine Operation Loading the Machine Rotate the bypass valves clockwise 1 turn to operate machine Use extreme caution when loading or unloading machines (Figure 39). onto a trailer or a truck. Use a full-width ramp that is wider than the machine for this procedure.

  • Page 33: Using The Z Stand

    Using the Z Stand™ The Z Stand™ raises the front end of the machine to allow you to clean the mower and remove the blades. WARNING The machine could fall onto someone and cause serious injury or death. • Use extreme caution when operating the machine on the Z Stand™.
  • Page 34 Driving off the Z Stand™ 1. Remove the chocks or blocks. 2. Raise the latch to the U position (Figure 44). NLOCKED g001812 Figure 43 1. Z Stand™ (Positioned in 3. Latch resting on pivot tab slot) 2. Crack in side walk or turf 6.

  • Page 35: Maintenance

    • Adjust the caster-pivot bearing. • Adjust the electric clutch. Every 500 hours • Change the hydraulic filter and hydraulic fluid when using Toro® HYPR-OIL™ 500 hydraulic fluid. • Grease the front caster pivots (more often in dirty or dusty conditions).

  • Page 36: Pre-Maintenance Procedures

    Never interfere with the intended function of a safety device or reduce the protection provided by a safety device. Check their proper operation regularly. • To ensure optimum performance and continued safety certification of the machine, use only genuine Toro...

  • Page 37: Removing The Sheet-Metal Guard

    Removing the Sheet-Metal Lubrication Guard Grease more frequently when operating conditions are extremely dusty or sandy. Loosen the 2 front bolts and remove the sheet-metal guard to access the mower belts and spindles (Figure 46). After Grease Type: No. 2 lithium or molybdenum grease performing maintenance, install the sheet-metal guard and 1.

  • Page 38: Greasing The Machine

    Greasing the Machine Adding Grease 1. Disengage the PTO, move the motion-control levers to Lubricate the grease fittings as shown on the Check Service the N position, and engage the parking Reference Aid decal (Figure 48). EUTRAL LOCK brake. 2. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 39: Lubricating The Caster-Wheel Hubs

    Lubricating the Caster-Wheel 5. Remove the belt covers. Hubs 6. Grease the idler arm on the mower deck (Figure 49). 7. Grease the fittings on the push arms (Figure 49). Service Interval: Yearly 1. Shut off the engine, wait for all moving parts to stop, remove the key, and engage the parking brake.

  • Page 40: Engine Maintenance

    Engine Maintenance 15. Torque the nut to 8 to 9 N∙m (75 to 80 in-lb), loosen, then torque to 2 to 3 N∙m (20 to 25 in-lb). Note: Make sure that the axle does not extend beyond WARNING either nut. Contact with hot surfaces may cause personal Install the seal guards over the wheel hub, and insert injury.

  • Page 41: Servicing The Engine Oil

    g001049 g001048 Figure 52 Figure 53 3. Air-cleaner cover 3. Air-cleaner cover 1. Air-filter body 1. Air-filter body 4. Latches 4. Latches 2. Air filter 2. Air filter Installing the Air Filter Servicing the Engine Oil 1. If installing a new filter, check the filter for shipping Oil Type: High-quality detergent oil classified API Service damage.
  • Page 42 Preparing to Service the Engine Oil Checking the Engine-Oil Level Important: The fasteners for the front engine panel are Service Interval: Before each use or daily designed to remain on the machine after cover removal. Note: Check the oil when the engine is cold. Loosen all of the fasteners a few turns so that the panel 1.
  • Page 43 you add oil too fast or block the hole, the oil could back up and foul the air intakes, causing engine damage. g032646 g000955 Figure 57 1. Note the clearance left in the filler opening. Draining the Engine Oil Service Interval: After the first 50 hours Every 100 hours 1.

  • Page 44: Changing The Engine Oil

    Changing the Engine-Oil Filter Changing the Engine Oil Service Interval: After the first 50 hours Service Interval: After the first 50 hours Every 200 hours Every 100 hours 1. Drain the oil from the engine; refer to Draining the 1. Start the engine and let it run for 5 minutes. Engine Oil (page 43).
  • Page 45 Adding Engine Oil 1. Tilt the seat forward and remove the front engine panel (Figure 61). g001163 Figure 63 1. Engine oil 2. Funnel and hose Important: Add the oil very slowly and do not block the opening of the filler hole (Figure 64).

  • Page 46: Fuel System Maintenance

    Changing the Fuel Filter Fuel System Never install a dirty fuel filter if it is removed from the fuel Maintenance line. 1. Allow the machine to cool down. Servicing the Fuel Filter and 2. Disengage the blade-control switch (PTO), move the Water Seperator motion-control levers to the N position,...

  • Page 47: Servicing The Fuel Tank

    Servicing the Fuel Tank Electrical System Maintenance Do not attempt to drain the fuel tank. Ensure that an Authorized Service Dealer drains the fuel tank and services any components of the fuel system. Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last.

  • Page 48: Installing The Battery

    Installing the Battery WARNING Note: Position the battery in the tray with the terminal posts Incorrect battery cable routing could damage the opposite from the hydraulic tank. machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.

  • Page 49: Servicing The Fuses

    g000960 Figure 69 1. Positive battery post 3. Red (+) charger lead 2. Negative battery post 4. Black (-) charger lead Servicing the Fuses The electrical system is protected by fuses. It requires no maintenance, however, if a fuse blows check component/circuit for malfunction or short.

  • Page 50: Drive System Maintenance

    Drive System Maintenance Adjusting the Tracking The machine has a knob for adjusting the tracking located under the seat. Important: Adjust the handle neutral and hydraulic pump neutral before adjusting the tracking; refer to Adjusting the Control Handle Neutral Position (page Setting the Hydraulic Pump Neutral Position (page 63).

  • Page 51: Checking The Wheel-Hub Slotted Nut

    Checking the Wheel-Hub Servicing the Gearbox Slotted Nut Checking the Gearbox-Oil Level Service Interval: After the first 100 hours—Check the Service Interval: Every 100 hours wheel-hub slotted nut. Every 500 hours—Check the wheel-hub slotted nut. Use SAE 75W-90 synthetic gear lube. 1.

  • Page 52: Adjusting The Electric Clutch

    Adjusting the Electric Clutch Service Interval: Every 500 hours The clutch is adjustable to ensure proper engagement and proper braking. 1. Disengage the blade-control switch (PTO), move the motion-control levers to the N position, EUTRAL LOCK and engage the parking brake. 2.

  • Page 53: Servicing The Cooling System

    Cooling System 17. Pull up on the spring-loaded idler for the PTO-drive belt and install it onto the clutch pulley (Figure 75). Maintenance 18. Plug in the electric connection for the clutch (Figure 76). Servicing the Cooling System 19. Install the front engine panel and tighten the knobs. 20.
  • Page 54 Cleaning the Hydraulic-Fluid Cooler 3. With the engine cool, check the overflow bottle level. The fluid needs to be up to the bump on the outside and Radiator Screen of the overflow bottle (Figure 78). Service Interval: Before each use or daily 4.

  • Page 55: Brake Maintenance

    Brake Maintenance Belt Maintenance Inspecting the Belts Adjusting the Parking Brake Service Interval: Every 100 hours Service Interval: Every 25 hours Check the belts for squealing when the belt is rotating, blades Every 200 hours slipping when cutting grass, frayed belt edges, burn marks and 1.

  • Page 56: Adjusting The Mower Belt Tension

    9. Remove the existing belt. 10. Install the new belt around the mower pulleys and the gearbox pulley under the engine (Figure 82). g006535 Figure 83 1. Belt cover 3. Insert slot into the tab 2. Latch g006479 15. Install the sheet-metal guard. Figure 82 16.

  • Page 57: Replacing The Pto-Drive Belt

    Replacing the PTO-Drive Belt Service Interval: Every 50 hours—Check the PTO-drive belt. 1. Disengage the blade-control switch (PTO), move the motion-control levers to the N position, EUTRAL LOCK and engage the parking brake. 2. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 58: Replacing The Pump Drive Belt

    7. Install the PTO-drive belt around the clutch pulley and the gearbox pulley (Figure 86). 8. Intall the rubber clutch stop. 9. Install the spring to the idler arm (Figure 86). g007177 Figure 87 1. Clutch 3. Spring 2. Pump drive belt 4.

  • Page 59: Controls System Maintenance

    Controls System Maintenance Adjusting the Control Handle Neutral Position If the motion-control levers do not align, or move easily into the console notch, adjustment is required. Adjust each lever, spring and rod separately. Note: The motion-control levers must be installed correctly. 1.

  • Page 60: Hydraulic System Maintenance

    • Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed within a few hours by a doctor. Servicing the Hydraulic System Hydraulic-Fluid Type: Toro ® HYPR-OIL ™ 500 hydraulic fluid or Mobil ®...
  • Page 61 Every 500 hours—Change the hydraulic filter and 8. If required, add fluid to the hydraulic tank. ® ™ hydraulic fluid when using Toro HYPR-OIL hydraulic fluid. Note: The fluid level should be to the top of the hot level of the baffle, when the fluid is hot (Figure 91).
  • Page 62 g001313 g001043 Figure 93 Figure 94 1. Right hydraulic line 3. Hydraulic tank 1. Hydraulic filter 3. Adapter 2. Hydraulic filter 2. Gasket 7. Apply a thin coat to the rubber gasket on the replacement filter (Figure 94). 8. Install the replacement hydraulic filter onto the filter adapter.

  • Page 63: Setting The Hydraulic Pump Neutral Position

    Bleeding the Hydraulic System Setting the Hydraulic Pump Neutral Position The traction system is self bleeding, however, it may be necessary to bleed the system if fluid is changed or after work Note: Adjust the handle neutral first. That needs to be is performed on the system.
  • Page 64 Setting the Left Hydraulic Pump Neutral Position 1. Loosen the locknuts at the ball joints on the pump control rod (Figure 96). 2. Start the engine, open the throttle 1/2 way and disengage parking brake; refer to Starting and Shutting Off the Engine (page 24).

  • Page 65: Mower Deck Maintenance

    Mower Deck WARNING The electrical system does not perform proper Maintenance safety shut off with the jumper wire installed. • Remove the jumper wire from the wire Leveling the Mower at 3 harness connector and plug the connector Positions into the seat switch when you complete the adjustment.
  • Page 66 Leveling the Mower Side-to-Side 1. Position the right blade side-to-side (Figure 97). g001040 Figure 98 1. Rear chain 5. Adjustment bolt 2. Rear-support arm 6. Front swivel g006888 Figure 97 3. Bolt 7. Front-support arm 4. Jam nut 1. Measure here from blade 2.
  • Page 67 Adjusting the Compression Spring 2. Measure the right blade at the A location, from a level surface to the cutting edge of the blade tip (Figure 99). 1. Raise the mower lift lever to the transport position. 3. Record this measurement. 2.

  • Page 68: Servicing The Cutting Blades

    File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace g006530 it immediately with a genuine Toro replacement blade. For Figure 101 convenient sharpening and replacement, you may want to 1.

  • Page 69: Removing The Blades

    105). optimum performance and continued safety conformance Note: If the blade stays in a horizontal position, the of the machine, use genuine Toro replacement blades. blade is balanced and can be used. Replacement blades made by other manufacturers may result in nonconformance with safety standards.

  • Page 70: Replacing The Grass Deflector

    Installing the Blades Replacing the Grass Deflector 1. Install the blade onto the spindle shaft (Figure 106). WARNING Important: The curved part of the blade must be An uncovered discharge opening could allow the pointing upward toward the inside of the mower to lawn mower to throw objects in the operator's or ensure proper cutting.

  • Page 71: Cleaning

    Cleaning Cleaning under the Mower Service Interval: Before each use or daily Remove the grass buildup under the mower daily. 1. Disengage the blade-control switch (PTO), move the motion-control levers to the N position, EUTRAL LOCK and engage the parking brake. 2.

  • Page 72: Storage

    Storage 6. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged. 7. Paint all scratched or bare metal surfaces. Paint is Cleaning and Storage available from your Authorized Service Dealer. 1. Disengage the blade-control switch (PTO), engage 8.

  • Page 73: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The blade-control switch (PTO) is 1. Move the blade-control switch (PTO) engaged. to disengaged. 2. The parking brake is not engaged. 2. Engage the parking brake. 3. The drive levers are not in the 3.
  • Page 74 Problem Possible Cause Corrective Action There is abnormal vibration. 1. The cutting blade(s) is/are bent or 1. Install new cutting blade(s). unbalanced. 2. The blade mounting bolt is loose. 2. Tighten the blade mounting bolt. 3. The engine mounting bolts are loose. 3.

  • Page 75: Schematics

    Schematics g012068 g012068 Wire Diagram (Rev. A)
  • Page 76 Notes:...
  • Page 77 Notes:...
  • Page 78 Notes:...
  • Page 79 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 80 1. Contact your seller to arrange service of the product. If for any reason it is impossible for you to contact your seller, you may contact any Toro Authorized Distributor to arrange service. Visit http://www.toro.com/ to locate a Toro distributor in your area.

This manual is also suitable for:

74264te

Table of Contents