Toro Z Master Revolution Series Operator's Manual
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Toro Z Master Revolution Series Operator's Manual

Toro Z Master Revolution Series Operator's Manual

48in, 52in, or 60in
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Original Instructions (EN)
48in, 52in, or 60in Z Master
Revolution
Model No. 18748—Serial No. 415000000 and Up
Model No. 18752—Serial No. 415000000 and Up
Model No. 18760—Serial No. 415300000 and Up
Model No. 18765—Serial No. 414889644 and Up
Form No. 3464-721 Rev A
®
Series Riding Mower
®
*3464-721*

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Summary of Contents for Toro Z Master Revolution Series

  • Page 1 Revolution ® Series Riding Mower Model No. 18748—Serial No. 415000000 and Up Model No. 18752—Serial No. 415000000 and Up Model No. 18760—Serial No. 415300000 and Up Model No. 18765—Serial No. 414889644 and Up *3464-721* Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.

  • Page 3: Table Of Contents

    Contents Lubricating the Mower Deck-Lift Pivots ..... 39 Greasing the Caster-Wheel Hubs ..... 39 Electrical System Maintenance ......40 Safety ............... 4 Using the Battery-Disconnect Switch ....40 General Machine Safety Warnings...... 4 Servicing the Batteries........40 Lawn Mower Safety Warnings ......5 Maintaining the Lithium-Ion Batteries....

  • Page 4: Safety

    Safety outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. General Machine Safety If operating the machine in a damp location is unavoidable, use a residual Warnings current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

  • Page 5: Lawn Mower Safety Warnings

    Machine use and care Use the machine only with specifically designated batteries. Use of any other Do not force the machine. Use the batteries may create a risk of injury and fire. correct machine for your application. The correct machine will do the job better When battery pack is not in use, keep and safer at the rate for which it was it away from other metal objects, like...

  • Page 6: Additional Safety Messages

    Additional Safety Messages may be injured by the lawnmower during operation. Thoroughly inspect the area where the Safety-Alert Symbol lawnmower is to be used and remove all stones, sticks, wires, bones, and other The safety-alert symbol (Figure 2) shown in this foreign objects.

  • Page 7: Slope Indicator

    Slope Indicator g011841 Figure 3 You may copy this page for personal use. 1. The maximum slope you can operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decaloemmarkt Manufacturer's Mark 1. This mark indicates that the blade is identified as a part from the original machine manufacturer.
  • Page 9 Decal 132-5067 is for machines with MyRide only. decal132-5067 132-5067 decal133-8061 133-8061 decal161-3502 161-3502 decal137-8127 1. Parking brake 4. Neutral 137-8127 2. Fast 5. Reverse 1. Attention—do not spray with high-pressure water. 3. Slow 6. Traction controls decal161-3501 161-3501 1. Traction controls 4.
  • Page 10 decal144-0275 144-0275 decal145-1972 145-1972 1. Batteries are flammable decal144-0277 144-0277 1. Positive terminal 4. Do not dispose improperly. 2. Read the Operator’s 5. Do not expose to fire. Manual. 3. Recycle the battery. decal145-1973 145-1973 decal144-7008 144-7008 1. Warning—turn the battery-disconnect switch to the O position before performing maintenance.
  • Page 11 decal147-0290 147-0290 decal147-0288 147-0288 1. Warning—light is bright; do not look directly into the light. 1. Warning—read the Operator's Manual for instructions on torquing the blade bolt/nut to 75 to 81 N∙m (55 to 60 ft-lb). decal147-0289 147-0289 1. Keep the battery at a 3.
  • Page 12 decal145-3665 145-3665 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. It is important that each operator review the slope operation instructions in the operator’s manual and review the conditions in which the machine is being operated to determine if the machine may be operated in the conditions that day and on that site.

  • Page 13: Setup

    Setup Product Overview Adjusting the Machine Settings Use the InfoCenter to adjust the machine settings; refer to InfoCenter Display (page 14). Mounting the Battery Charger on a Wall Optional You can mount the charger on a wall using the wall-mount key holes cut into the back of the unit. Use screws that have a 6 mm (1/4 inch) diameter shaft and a head diameter of 11 mm (0.45 inch).

  • Page 14: Infocenter Display

    Key Switch InfoCenter Display The key switch has 2 positions: O and O The InfoCenter LCD display shows information about your machine, such as the operating status, various Use the key switch to turn on or shut off the machine; diagnostics, and other information about the machine.
  • Page 15 InfoCenter Icon Descriptions Next g360794 Figure 11 Scroll up Mower blade motor status Scroll down Enter main menu. Change language setting. g360795 Increase Figure 12 Traction speed Decrease Exit menu Save g360796 Operating hours Figure 13 Mower blade motor speed Battery charge Operator is off the seat.
  • Page 16 Service InfoCenter Menus To access the main menu, press the button from Menu Item Description any of the main information screens. Lists the total number of hours various components have been used: Refer to the following tables for a description of the •...
  • Page 17 Settings In the S menu, scroll down to P ETTINGS ROTECTED and press the button. MENUS Menu Item Description Controls the language used on the ANGUAGE InfoCenter. Controls the brightness of the LCD ACKLIGHT display. Controls the contrast of the LCD ONTRAST display.

  • Page 18: Specifications

    Amp Hours 414 Ah Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 19: Before Operation

    • Do not wear the seat belt when the roll bar • is in the down position. Use only accessories and attachments approved by Toro. • Drive slowly and carefully. • Do not carry passengers on the machine and • Raise the roll bar as soon as clearance keep bystanders and pets away from the machine permits.
  • Page 20 Lowering the Roll Bar Raising the Roll Bar Important: Important: Lower the roll bar only when Always use the seat belt with the roll absolutely necessary. bar in the raised position. For both sides of the roll bar, remove the hairpin Remove the hairpin cotters and remove the 2 cotter and pin.

  • Page 21: Using The Safety-Interlock System

    Using the Safety-Interlock Testing the Safety-Interlock System System Service Interval: Before each use or daily DANGER Test the safety-interlock system before you use the machine each time. If safety-interlock switches are disconnected or damaged, the machine could operate Note: If the safety system does not operate as unexpectedly, which will result in serious described, have an Authorized Service Dealer repair injury or death.

  • Page 22: Positioning The Seat

    Positioning the Seat Adjusting the Rear-Shock Assemblies The seat can move forward and backward. Position the seat where you have the best control of the Machines with MyRide™ machine and are most comfortable. Suspension System Only The MyRide™ suspension system adjusts to provide a smooth and comfortable ride.

  • Page 23: During Operation

    During Operation During Operation Safety General Safety • Wet grass or leaves can cause serious injury if you slip and contact the blade. Avoid mowing in wet conditions. • Before you start the machine, ensure that all drives are in neutral. •...
  • Page 24 In the event of a rollover, take the machine to an Authorized Service Dealer and have the ROPS inspected. • Replace damaged ROPS components. Do not repair or alter them. • Use only accessories and attachments installed on the ROPS that are approved by Toro.

  • Page 25: Entering The Operator's Position

    Entering the Operator’s Operating the Mower Position Blade-Control Switch (PTO) Use the mower deck as a step to get into the The blade-control switch (PTO) starts and stops the operator’s position. mower blades. DANGER The rotating blades under the mower deck are dangerous.

  • Page 26: Driving The Machine

    Driving the Machine Note: The farther you move the motion-control levers, the faster the machine moves in that The drive wheels turn independently, powered by direction. motors on each axle. You can turn 1 side in reverse To stop, pull the motion-control levers back to while you turn the other forward, causing the machine the N position.

  • Page 27: Side Discharging Or Mulching The Grass

    Side Discharging or Adjusting the Height-of-Cut Mulching the Grass You can adjust the height of cut from 38 to 140 mm (1-1/2 to 5-1/2 inches) in 6 mm (1/4 inch) increments. This machine has a hinged grass deflector that Push the deck-lift pedal fully forward to lock the disperses clippings to the side and down toward the mower deck in the Transport position (also the turf.

  • Page 28: Adjusting The Anti-Scalp Rollers

    Adjusting the Anti-Scalp Rollers Whenever you change the height-of-cut, adjust the height of the anti-scalp rollers. Park the machine on a level surface, disengage the PTO, and move the motion-control levers outward to the P position. g398004 Shut off the machine, remove the key, and wait Figure 38 for all moving parts to stop before leaving the Right anti-scalp roller...

  • Page 29: Adjusting The Rake Of The Mower Deck

    Adjusting the Rake of the • Smaller grass clippings • Propels grass clippings farther away from the Mower Deck mower Adjusting the rake of the mower deck can improve the machine run time. You can raise the rear of the mower deck in 6.3 mm (1/4 inch) increments, up to 25.4 mm (1 inch).

  • Page 30: Monitoring The Battery-System Charge Level

    Monitoring the Adjusting the Battery Percentage for Limp Mode Battery-System Charge Note: The InfoCenter displays only 2 items at a time; Level however, the following figures show the full menus for context. Refer to the main information screen in the InfoCenter to determine the battery-system charge level.

  • Page 31: Battery And Charger Safety

    • A risk of fire, electric shock, or injury may result produce enough current to cause a severe burn. from using an accessory not recommended or sold by Toro. • Never operate the charger without good visibility or light. •...

  • Page 32: Moving A Non-Functioning Machine

    Moving a Non-Functioning Disengage the transmission. Insert a ratchet with a 3/8 inch drive into the Machine square hole in the motor hub. Important: Do not tow the machine without first disengaging the transmission, otherwise you could damage motor components. CAUTION The machine does not have brakes when the transmission is disengaged.

  • Page 33: Transporting The Machine

    Transporting the Machine Selecting a Trailer Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions.

  • Page 34: Transporting The Lithium-Ion Batteries

    Using the Lithium-Ion Tie down the machine near the front caster wheels and the rear frame with straps, chains, Battery Charger cable, or ropes. Refer to local regulations for tie-down requirements. Refer to Figure 52 for an overview of the battery-charger cords.
  • Page 35 CAUTION DANGER Attempting to charge the batteries with a Contact with water while charging the charger not provided by Toro can result in machine could cause electric shock, causing excessive heat and other related product injury or death. malfunctions, which can lead to property •...
  • Page 36 Connect the charger power cord to a power source. Ensure that the InfoCenter screen shows that the batteries are charging. Note: The InfoCenter shows the battery charge percentage and amperage. Batteries with a lower voltage charge first; once they reach the voltage of the other batteries, all batteries charge simultaneously When charging is complete, the machine InfoCenter displays 10 solid bars...

  • Page 37: Maintenance

    Making unauthorized modifications to the original machine and/or not using genuine • Never tamper with safety devices. Check their Toro parts could lead to serious injury or proper operation regularly. death. • Do not rely solely on mechanical or hydraulic jacks •...

  • Page 38: Pre-Maintenance Procedures

    Pre-Maintenance Removing the Rear Cover Procedures Park the machine on a level surface, disengage the blade-control switch, and move the motion-control levers outward to the P position. Raising the Machine Shut off the machine, remove the key, and wait Whenever you raise the rear of the machine, support for all moving parts to stop before leaving the the machine under the rear bracket.

  • Page 39: Lubrication

    Lubrication Greasing the Caster-Wheel Hubs Lubricating the Mower Service Interval: Yearly Deck-Lift Pivots Grease type: Lithium or molybdenum grease Park the machine on a level surface, disengage Service Interval: Every 100 hours the PTO, and move the motion-control levers Use light oil or spray lubricant to lubricate the deck-lift outward to the P position.

  • Page 40: Electrical System Maintenance

    Electrical System Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal and Maintenance bearing. With the open end of the wheel facing up, fill the area inside the wheel around the axle full of Using the general-purpose grease.

  • Page 41: Maintaining The Lithium-Ion Batteries

    Batteries Charger Important: All electrical repairs should be WARNING performed by an Authorized Toro Dealer only. The batteries contain high voltage, which The charger requires little maintenance other than could burn or shock you. protecting it from damage and weather.

  • Page 42: Drive System Maintenance

    Drive System Maintenance Checking the Seat Belt Service Interval: Before each use or daily Inspect the seat belt for wear, cuts, and proper operation of the retractor and buckle. Replace the seat belt if it is damaged. Checking the Tire Pressure Service Interval: Every 50 hours/Monthly (whichever comes first) Maintain the air pressure in the rear tires at 83 to 97...

  • Page 43: Changing The Transmission Fluid

    Every 500 hours reaches the side plug opening. Fluid type: Toro Synthetic HV Electric Motor Drive Oil Capacity: 150 mL (5 fl oz) Park the machine on a level surface, disengage the PTO, and move the motion-control levers outward to the P position.

  • Page 44: Controls System Maintenance

    Controls System In the S menu, scroll down to M ERVICE PEED and press the button. ANGE Maintenance Adjusting the Control-Handle Position Adjusting the Height g425331 You can adjust the motion control levers higher or Figure 69 lower for maximum comfort. Park the machine on a level surface, disengage Adjust the maximum speed range as desired.

  • Page 45: Calibrating The Levers

    Adjusting the Tilt Calibrating the Levers Park the machine on a level surface, disengage Note: The InfoCenter displays only 2 items at a time; the blade-control switch (PTO), and move the however, the following figures show the full menus motion-control levers outward to the P for context.

  • Page 46: Adjusting The Tracking

    Adjusting the Tracking Screen Action Hold the left motion-control If you push both motion-control levers forward the lever in the full R EVERSE same distance and the machine pulls to 1 side, adjust position and press the the tracking as follows. button.

  • Page 47: Mower Deck Maintenance

    Mower Deck Checking for Bent Blades Maintenance WARNING A blade that is bent or damaged could break apart and could critically injure you or Servicing the Cutting bystanders. Blades • Always replace a bent or damaged blade with a new blade. To ensure a superior quality of cut, keep the blades sharp.
  • Page 48 WARNING Operating a machine after incorrectly installing the blade assembly and/or not using genuine Toro blade and blade hardware could allow a blade or blade component to be thrown out from under the deck, resulting in serious injury or death.

  • Page 49: Leveling The Mower Deck

    Leveling the Mower Deck Preparing the Machine Ensure that the mower deck is level any time you install the mower deck or when you see an uneven cut on your lawn. Level the mower deck side to side before adjusting the front-to-rear slope.
  • Page 50 Leveling the Mower Deck Place 4 blocks, each having a thickness of 7.3 cm (2-7/8 inches), under the rear and front Set the anti-scalp rollers to top holes or remove edges of the mower deck. Ensure to not place them completely. the blocks under the anti-scalp rollers or welds.
  • Page 51 Loosen the locknuts on all 4 corners of the Install the lift-assist spring adjusting screw deck and ensure that the mower deck is sitting previously removed in step 3. securely on all 4 blocks. g402249 Figure 91 2. Bolt and locknut 1.

  • Page 52: Replacing The Grass Deflector

    Replacing the Grass Place 1 J-hook end of the spring around the grass deflector. Deflector Important: The grass deflector must be able to rotate. Lift the deflector up to the full open DANGER position, and ensure that it rotates into the full-down position.

  • Page 53: Cleaning

    Cleaning the Suspension Cleaning System Cleaning under the Mower Machines with MyRide™ Deck Suspension System Only Service Interval: Before each use or daily Service Interval: Before each use or daily Remove the grass buildup under the mower daily. Use compressed air to clean the suspension system. Important: Do not use water to clean the Important:...

  • Page 54: Storage

    Battery Storage Storage Requirements Cleaning and Storage Note: You do not need to remove the batteries from the machine for storage. Service Interval: Before storage Refer to the temperature limits for storage in the Before storage following table: Park the machine on a level surface, disengage Temperature Limits for Storage the PTO, and move the motion-control levers outward to the P...

  • Page 55: Storing The Charger

    Examine the charger thoroughly for worn, loose, or damaged parts. To repair or replace parts, contact your authorized Toro distributor for assistance. Store the charger with the power supply cord in a clean, dry place where it will not be bumped or...

  • Page 56: Troubleshooting

    1. Battery high voltage 1. Ensure that the battery voltage is correct and the cable connections are secure; ensure that the battery is in good condition. SPN 4990, FMI 31 1. BMS or battery fault detected 1. Contact an authorized Toro distributor.
  • Page 57 Battery-Charger Fault Codes Problem Possible Cause Corrective Action SPN 524160, FMI 31 1. Internal charger fault 1. Remove the AC connection and battery connection for a minimum of 30 seconds and retry. If it fails again, please contact an authorized Toro distributor.

  • Page 58: Schematics

    Schematics g444413 Electrical Logic Schematic (Rev. A)
  • Page 59 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.

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