Table Of Contents - WAGNER HEAVYCOAT HC750 Owner's Manual

HeavyCoat
1 SAFETY REGULATIONS FOR AIRLESS
SPRAYING ______________________________ 4
1.1 Explanation of symbols used _____________________4
1.2 Safety hazards ________________________________4
1.3 Setup on an uneven surface _____________________6
1.4 Electrical safety _______________________________6
1.5 Gasoline engine safety__________________________6
1.6 Fueling (gas engine) ___________________________7
2 MAIN AREAS OF APPLICATION ____________ 8
2.1 Application ___________________________________8
2.2 Coating materials ______________________________8
3 DESCRIPTION OF UNIT ___________________ 9
3.1 Airless process ________________________________9
3.2 Functioning of the unit _________________________9
3.3 System diagram - gasoline HeavyCoat units _______10
3.4 System diagram - electric HeavyCoat units ________11
3.5 Technical data for HeavyCoat units ______________12
3.6 Transportation _______________________________13
3.7 Crane transport ______________________________13
4 OPERATION ____________________________ 13
4.1 Setup ______________________________________13
4.2 Starting the engine (gas models) ________________15
4.3 Preparing a new sprayer _______________________15
4.4 Preparing to paint ____________________________16
4.5 Painting ____________________________________17
4.6 Pressure relief procedure _______________________17
5 SPRAYING _____________________________ 18
5.1 Cleaning a clogged tip _________________________18
5.2 Interruption of work __________________________19
5.3 Handling the high pressure hose ________________19
6 CLEANUP ______________________________ 20
6.1 Special cleanup instructions for use with
flammable solvents ___________________________20
6.2 Cleaning the sprayer __________________________20
6.3 Cleaning the outside of the sprayer ______________20
6.4 Cleaning the filter screen _______________________21
6.5 Cleaning the airless spray gun __________________21
7 MAINTENANCE _________________________ 22
7.1 Daily maintenance ____________________________22
7.2 Lubricating the upper packings _________________22
7.3 Maintaining the filter assembly __________________22
7.4 Maintaining the hydraulic system ________________23
7.5 Maintaining the fluid section ___________________24
7.6 High pressure hose ___________________________24
7.7 Basic engine maintenance______________________24
7.8 Servicing the fluid section ______________________25
8 TROUBLESHOOTING ____________________ 27
8.1 Airless gun __________________________________27
8.2 Fluid section _________________________________27
8.3 Hydraulic motors _____________________________28
8.4 Spray patterns _______________________________29
9 APPENDIX _____________________________ 30
9.1 Selection of tip _______________________________30
9.2 Servicing and cleaning of Airless hard-metal tips ___30
9.3 2Speed Tip table _____________________________31
9.4 Airless tip table _______________________________32
IMPORTANT NOTES ON PRODUCT LIABILITY ___ 34
3+2 YEARS GUARANTEE FOR PROFESSIONAL
FINISHING _________________________________ 34
ACCESSORIES AND SPARE PARTS ____________ 104
Spare parts list for the main assembly ________________104
Spare parts list for the cart assembly __________________106
Spare parts list for the shovel valve HC 750 SSP ________107
Spare parts list for the fluid section HC 730 / 750 ________108
Spare parts list for the fluid section HC 750 / 770 _______110
Spare parts list for the high-pressure filter _____________112
CONNECTION DIAGRAM (110V / 230V) ________ 114
CONNECTION DIAGRAM (GAS ENGINE) _______ 115
HYDRAULIC DIAGRAM ______________________ 116
ACCESSORIES FOR HC UNITS I _______________ 117
ACCESSORIES FOR HC UNITS II _______________ 118
SALES AND SERVICE COMPANIES ____________ 124
CONTENTS
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