WAGNER AquaCoat 5010 GA 5000EAW Manuals

Manuals and User Guides for WAGNER AquaCoat 5010 GA 5000EAW. We have 1 WAGNER AquaCoat 5010 GA 5000EAW manual available for free PDF download: Operating Manual

WAGNER AquaCoat 5010 GA 5000EAW Operating Manual (140 pages)

Air Spraying System for Non-ignitable Liquids

Brand: WAGNER | Category: Paint Sprayer | Size: 18.31 MB

Table of Contents
3
About These Instructions
7
Preface
7
Warnings, Notices and Symbols in These Instructions
7
Languages
8
Operating Manuals for the Individual Components
8
Abbreviations
8
Terminology for the Purpose of this Manual
9
Correct Use
10
Device Type
10
Type of Use
10
Field of Application
10
Processible Working Materials
11
Misuse
11
Identification
12
CE Identification
12
Type Plates
12
Safety Signage
13
Basic Safety Instructions
14
Safety Instructions for the Operator
14
Electrical Devices and Equipment
14
A Safe Work Environment
14
Personnel Qualifications
15
Safety Instructions for Staff
15
Personal Safety Equipment
15
Safe Handling of WAGNER Spray Devices
16
Ground the Unit
16
Product Hoses
17
Cleaning and Flushing
18
Touching Hot Surfaces
19
Maintenance and Repair
19
Protective and Monitoring Equipment
19
Safety-Relevant Information about Discharges
19
Description
20
Components
20
Mode of Operation
24
Protective and Monitoring Equipment
24
Included Items
26
Technical Data
28
Aquacoat 5010/5020 Entire System
28
Product Pressure Generator
29
VM 5020WA Control Unit
30
GA 2800EAW Automatic Gun
31
Aquacoat Electric Block Diagram
33
Operating Elements
34
VM 5020WA Control Unit
34
Product Pressure Generator
38
GA 5000EAW Automatic Gun
39
Components
39
Mode of Operation
40
Securing the Spray Gun against Actuation
41
Stop Screw Valve Rod
41
Spraying Procedure for Round and Flat Jet Air Atomizing
42
The Electrostatic Effect
43
Use with Two Automatic Guns
44
Assembly and Commissioning
46
Training of Assembly/Commissioning Staff
46
Storage and Installation Conditions
46
Transportation
46
Assembly and Installation
47
Assembling the Aquacoat System
47
Ventilation of the Spray Booth
49
Pneumatic Connections
49
Product Connections
50
Grounding
50
Safety Checks
52
Preparation of Water-Based Lacquer
52
Viscosity Conversion Table
52
Commissioning
53
Preparation
53
Verifying a Safe Operational Condition
55
Operation
56
Training the Operating Staff
56
Electrical Discharge
56
Emergency Deactivation
57
Working
58
Starting the System
58
Adjusting the Spray Angle
59
Pressure Relief/Work Interruption
61
Changing the Nozzle, Changing from Round Jet/Flat Jet
62
Cleaning of the Nozzle Parts
63
Starting up the VM 5020WA Control Unit
63
Set and Save Recipes
64
Setting the High Voltage
65
Setting the Current Limitation
66
Display During Spraying Mode
67
Standby Mode
67
Operating Hours Counter/Service Display
68
Device Configuration
70
Overview of Parameters
70
Access to the Device Configuration Mode
71
Setting Example: "Parameter C13
73
External Interface
74
Cleaning and Maintenance
76
Cleaning
76
Cleaning Staff
76
Safety Instructions
76
Flushing and Cleaning the System
77
Decommissioning
78
Long-Term Storage
78
Maintenance
79
Maintenance Staff
79
Safety Instructions
79
Safety Checks and Maintenance Intervals
80
Product Hoses, Tubes and Couplings
81
Dismounting Gun Cover
81
Replacing the Valve Seat
81
Replacing the Product Hose
82
Troubleshooting
84
Fault Displays at the VM 5020WA Control Unit
84
Faults in the System
86
Repairs
87
Repair Staff
87
Safety Instructions
87
Mounting Materials
88
Spray Gun
88
Tools
88
Dismantling of the Spray Gun
89
Cleaning the Parts after Disassembly
92
Assembling the Spray Gun
92
Disassembling VM 5020WA Control Unit
97
Opening the Control Unit
97
Function Test after the Repair
98
Function Tests for Spray Gun
99
Air Tests
99
Product Pressure Test
100
Check Spray Pattern
100
Disposal
101
Accessories
102
Valve Seats/Valve Tips
102
Round Spray Nozzles
102
Adjustable EAWRV 5000 Round Jet Nozzle
102
AWR 5000 Air Caps and Nozzles
102
Discharge Quantity Measurements with Lacquer
103
Flat Jet Nozzles
104
AF 5000 Air Caps
104
AF 5000 Flat Jet Nozzles
104
Discharge Quantity Measurements with Lacquer
105
Hoses and Cables
106
Product Pressure Regulator for DD10
106
Miscellaneous
106
Spare Parts
108
How Can Spare Parts be Ordered
108
Aquacoat Basic Device
109
VM 5020WA Control Unit
114
Pump Sets
120
DD10 Set
120
DD10 Set with Product Pressure Regulator
121
ZIP52 Set
122
Spray Gun
124
Ga 5000Eawic
124
Ga 5000Eawec
127
Adapter
130
Accessories Spare Parts Lists
132
AWR 5000 Round Jet Nozzles
132
Adjustable EAWRV 5000 Round Jet Nozzles
133
Underframe with Rolls
134
Level Monitoring with Alarm Horn
135
D350 Drum Cover
136
Declaration of Warranty and Conformity
137
Important Notes on Product Liability
137
Warranty Claim
137
EC Declaration of Conformity
138

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WAGNER AquaCoat 5010 GA 5000EAW Operating Manual (140 pages)

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