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KTM Freeride E-SX 2015 Setup Instructions

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SETUP INSTRUCTIONS
2015
Freeride E‑SX
Freeride E-XC
Art. no. 3213203en

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Summary of Contents for KTM Freeride E-SX 2015

  • Page 1 SETUP INSTRUCTIONS 2015 Freeride E‑SX Freeride E-XC Art. no. 3213203en...
  • Page 3 KTM accepts no liability for delivery options, devi- ations from illustrations and descriptions, misprints, and other errors.

  • Page 4: Means Of Representation

    Indicates work requiring expert knowledge and technical understanding. In the interest of your own safety, only have these jobs performed by correspondingly trained KTM technical personnel. All work identified by this symbol requires a level 1 qualification for high-voltage systems. Only this qualification authorizes you to perform non-electro-technical work on a vehicle or on units with a high-voltage system.

  • Page 5: Safety Advice

    Work rules The KTM PowerPack does not contain any parts that require maintenance. Do not open the KTM PowerPack under any circumstances. Special tools are necessary for certain tasks. The tools are not a component of the vehicle, but can be ordered using the number in parentheses.
  • Page 6 It is not necessary to mount all of the parts in the separate enclosure for the vehicle to operate correctly. However, homologation will not apply if not all parts from the separate enclosure are mounted. – Remove the KTM PowerPack. p. 19) – Have a lift stand available.
  • Page 7 SETUP Info The markings on the handlebar should be at the center of the handlebar clamps. Keep the gap widths equal when tightening. – Position the front fender and mount and tighten the screws. Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) C00867-01 –...
  • Page 8 C00740-01 screws. – Carry out the unlocking procedure for the KTM PowerPack. ( p. 15) – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer. (Freeride E-XC EU) – Position the handlebar. Info Make sure the cables and wiring are positioned correctly.
  • Page 9 SETUP – Position the controls on the right half of the handlebar. C00863-01 – Position the controls on the left half of the handlebar. C00864-01 – Mount the turn signal switch and connect the plug-in connector on the wiring harness. 402390-01 –...
  • Page 10 SETUP – Mount the handlebar cushion. M00697-01 – Take off the electrical compartment. –  Connect turn signal relay – Route the wiring harness for the rear turn signal and license plate lamp and connect the electrical consumers. – Mount the electrical compartment. C00868-10 –...
  • Page 11 18) – Install the 12 V battery. p. 22) – Unpack and mount the KTM PowerParts included in the delivery (optional). Info Read the accompanying KTM PowerParts fitting instructions. – Apply the label included in the delivery (optional). C00740-01 –...
  • Page 12 Position all controls in their exact positions on the handlebar. Tighten all screws. – Carry out the unlocking procedure for the KTM PowerPack. ( p. 15) – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer. C00874-01...

  • Page 13: Deactivating The Vehicle

    14) – Remove the KTM PowerPack. p. 19) (Option: HV 2 technical personnel) – Ascertain that the KTM PowerPack is at zero potential. p. 24) – Ascertain that the discharge plug is de-energized. p. 25) – Mount the covering cap.
  • Page 14 Remove the key. C00825-01 Mounting the covering cap Note Material damage Components damaged or destroyed by water or dirt. – Mount the covering cap if you have removed the KTM PowerPack. Preparatory work – Deactivate the vehicle. p. 11) –...
  • Page 15 Remove the motorcycle from the lift stand. p. 11) – Install the KTM PowerPack. p. 20) (Option: HV 2 technical personnel) – Perform an equipotential bonding check (KTM PowerPack installed). p. 25) – Lock the seat. p. 15) Installing the front wheel Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs.
  • Page 16 (11.1 lbf ft) Finishing work – Install the KTM PowerPack. p. 20) (Option: HV 2 technical personnel) – Perform an equipotential bonding check (KTM PowerPack installed). p. 25) – Lock the seat. p. 15) Folding the seat up – ...

  • Page 17: Positioning The Battery Charger

    Ensure that no fluids flow or drip onto the battery charger. Warning Risk of injury If the battery charger is used incorrectly, its intrinsic safety cannot be guaranteed. The battery charger is only suitable for use with a KTM PowerPack. – Only use the battery charger with a KTM PowerPack.

  • Page 18: Checking Residual Current Protection Switch

    – Ensure that the power outlet can supply the steady current required and is protected by a suitable fuse. Warning Environmental hazard A lithium-ion battery (KTM PowerPack) contains components and elements that are harmful to the envi- ronment. – Never throw a KTM PowerPack into the household trash.
  • Page 19 The KTM PowerPack will continue to be recharged, however the 12 V battery will stop recharging. Info When the left LED in the charge level indicator on the battery charger flashes, then the KTM PowerPack is ready for use. How- ever, its full capacity will not yet be available.
  • Page 20 Environmental hazard The battery contains elements that are harmful to the environment. – Do not dispose of batteries with the household waste. Dispose of a defective battery in an environmentally friendly manner. Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries.
  • Page 21 The battery is maintenance-free. The acid level does not have to be checked. Info The 12 V battery is recharged by the KTM PowerPack when operating the vehicle. When the KTM PowerPack is recharged in the vehicle, then the 12 V battery is also recharged. Preparatory work –...

  • Page 22: Installing The Ktm Powerpack

    Note Material damage Components damaged or destroyed by water or dirt. – Before installing the KTM PowerPack, check that the battery discharge plug on the electric motor and the battery discharge socket on the KTM PowerPack are clean. – Check the battery discharge plug form ring.
  • Page 23 Do not dispose of batteries with the household waste. Dispose of a defective battery in an environmentally friendly manner. Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries. Preparatory work –...
  • Page 24 Refit the headlight mask with the headlight. p. 23) – Install the KTM PowerPack. p. 20) (Option: HV 2 technical personnel) – Perform an equipotential bonding check (KTM PowerPack installed). p. 25) – Lock the seat. p. 15) (Freeride E-XC EU) –...
  • Page 25 C00720-11 Finishing work – Install the KTM PowerPack. p. 20) (Option: HV 2 technical personnel) – Perform an equipotential bonding check (KTM PowerPack installed). p. 25) – Lock the seat. p. 15) 4.22 Refitting the headlight mask with the headlight...

  • Page 26: Checking The Headlight Setting

    A change in weight on the vehicle may require a correction of the headlight range. 4.25 Ascertaining that the KTM PowerPack is at zero potential Warning Risk of injury The measuring points could be live. – Use personal protective equipment and follow safety precautions.
  • Page 27 309699-10 Finishing work – Mount the covering cap. p. 12) 4.27 Performing an equipotential bonding check (KTM PowerPack installed) Warning Risk of injury The measuring points could be live. – Use personal protective equipment and follow safety precautions. Condition The KTM PowerPack has been removed.
  • Page 28 Spray silicone spray onto the new form ring. – Mount the form ring. 309693-10 Finishing work – Install the KTM PowerPack. p. 20) (Option: HV 2 technical personnel) – Perform an equipotential bonding check (KTM PowerPack installed). p. 25) – Lock the seat. p. 15)

  • Page 29: Technical Data

    Screw, shock absorber adjusting ring 5 Nm (3.7 lbf ft) – Screws, throttle grip 3 Nm (2.2 lbf ft) – KTM PowerPack attachment 10 Nm (7.4 lbf ft) – Remaining nuts, chassis 10 Nm (7.4 lbf ft) – Remaining screws, chassis 10 Nm (7.4 lbf ft)

  • Page 30: Auxiliary Substances

    AUXILIARY SUBSTANCES Long-life grease Recommended supplier Motorex ® – Bike Grease 2000...
  • Page 31 *3213203en* 3213203en 03/2016 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

This manual is also suitable for:

Freeride e-xc 2015

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