Related Manuals for KTM Freeride E-XC 2018
Summary of Contents for KTM Freeride E-XC 2018
- Page 1 SETUP INSTRUCTIONS 2018 Freeride E‑XC Art. no. 3213744en...
- Page 3 KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
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Page 4: Means Of Representation
Indicates an unexpected reaction (e.g. of a work step or a function). Identifies work requiring expert knowledge and technical understanding. In the interest of your own safety, only have these jobs performed by correspondingly trained KTM technical person- nel. All work identified by this symbol requires a level 1 qualification for high-voltage systems. Only this qualification authorizes you to perform non-electro-technical work on a vehicle or on units with a high-voltage system. - Page 5 1 MEANS OF REPRESENTATION Formats used The typographical formats used in this document are explained below. Proprietary name Indicates a proprietary name. Name ® Indicates a protected name. Brand™ Indicates a brand available on the open market. Underlined terms Refer to technical details of the vehicle or indicate technical terms, which are explained in the glossary.
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Page 6: Safety Advice
2 SAFETY ADVICE Work rules The KTM PowerPack does not contain any parts that require maintenance. Do not open the KTM PowerPack under any circumstances. Special tools are necessary for certain tasks. The tools are not a component of the vehicle, but can be ordered using the number in parentheses. - Page 7 2 SAFETY ADVICE However, should the vehicle catch fire, inform the fire brigade responsible that an electric vehicle with a rechargeable lithium-ion battery is on fire.
- Page 8 How- ever, homologation will not apply if not all parts from the separate enclosure are mounted. – Remove the KTM PowerPack. p. 24) – Have a lift stand available. Lift stand (78129955100) –...
- Page 9 3 SETUP – Position the handlebar. Info Make sure the cables and wiring are positioned cor- rectly. – Position the handlebar clamps. Mount and tighten the screws evenly. Guideline C00860-01 Screw, handlebar 20 Nm (14.8 lbf ft) clamp Info The markings on the handlebar should be at the center of the handlebar clamps.
- Page 10 3 SETUP – Position the controls on the left half of the handlebar. C00864-01 – Mount the turn signal switch and connect the plug-in connec- tor on the wiring harness. 402390-01 – Join all plug-in connectors to the plug-in holder. Info Make sure the cables and wiring are positioned cor- rectly.
- Page 11 3 SETUP – Mount the handlebar cushion. M00697-01 – Take off the electrical compartment. – Connect turn signal relay – Route the wiring harness for the rear turn signal and license plate lamp and connect the electrical consumers. – Mount the electrical compartment. C00868-10 –...
- Page 12 – Charge the 12 V battery. p. 23) – Install the 12 V battery. p. 27) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. C00740-01 –...
- Page 13 3 SETUP – Remove screw Info The screw can be reached through a drill hole in the motor cover. C00869-10 – Remove clamp – Remove the cable tie(s). – Pull the wiring harness and brake line aside slightly. C00870-10 Note Material damage The ferrite core has a one-way lock.
- Page 14 – Position all controls in their exact positions on the handlebar. Tighten all screws. – Carry out the unlocking procedure for the KTM PowerPack. p. 18) – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer.
- Page 15 17) – Remove the KTM PowerPack. p. 24) (Option: HV 2 technical personnel) – Ascertain that the KTM PowerPack is at zero potential. p. 30) – Ascertain that the discharge plug is de-energized. p. 30) – Mount the covering cap.
- Page 16 Remove the key. C00825-01 Mounting the covering cap Note Material damage Components damaged or destroyed by water or dirt. – Mount the covering cap if you have removed the KTM PowerPack. Preparatory work – Deactivate the vehicle. p. 14) –...
- Page 17 4 WORK Removing the covering cap Note Material damage Components damaged or destroyed by water or dirt. – Mount the covering cap if you have removed the KTM PowerPack. Main work – Remove the covering cap with one hand. C00721-10 Finishing work –...
- Page 18 Remove the motorcycle from the lift stand. p. 13) – Install the KTM PowerPack. p. 25) (Option: HV 2 technical personnel) – Perform an equipotential bonding check (KTM PowerPack installed). p. 31) – Lock the seat. p. 18) Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect.
- Page 19 15 Nm (11.1 lbf ft) Finishing work – Install the KTM PowerPack. p. 25) (Option: HV 2 technical personnel) – Perform an equipotential bonding check (KTM PowerPack installed). p. 31) – Lock the seat. p. 18) Folding the seat up –...
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Page 20: Positioning The Battery Charger
Connect the diagnostics tool and start it. – Clear the fault memory using the KTM diagnostics tool. – Read out the fault memory using the KTM diagnostics tool. DC 12 V » When fault memory is empty: work is complete. - Page 21 4 WORK Warning Risk of injury If the battery charger is used incorrectly, its intrinsic safety cannot be guaranteed. The battery charger is only suitable for use with a KTM PowerPack. – Only use the battery charger with a KTM PowerPack.
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Page 22: Checking Residual Current Protection Switch
If the vehicle is activated while the vehicle is being charged with the KTM PowerPack installed, the vehi- cle switches to the fault state. The KTM PowerPack will continue to be recharged, however the 12 V bat- tery will stop recharging. - Page 23 All LEDs and the LEDS for the current charging level alternately light up every second. As soon the temperature of the KTM PowerPack returns to the permitted range, the charging process con- tinues automatically.
- Page 24 Switch on the battery charger using switch Charging starts automatically. The status indicator flashes during the charging process. C00769-10 – Monitor the charging level of the KTM PowerPack using the LEDs. LED 1: 20% LED 2: 40 % LED 3: 60 % LED 4: 80 % LED 5 flashes beginning with approx.
- Page 25 The battery is maintenance-free. The acid level does not have to be checked. Info The 12 V battery is recharged by the KTM PowerPack when operating the vehicle. When the KTM PowerPack is recharged in the vehicle, then the 12 V battery is also recharged. Preparatory work –...
- Page 26 Environmental hazard A lithium-ion battery (KTM PowerPack) contains components and elements that are harmful to the environment. – Never throw a KTM PowerPack into the household trash. – Dispose of the KTM PowerPack properly and in compliance with the applicable regulations. Preparatory work – Deactivate the vehicle. p. 14) –...
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Page 27: Installing The Ktm Powerpack
Note Material damage Components damaged or destroyed by water or dirt. – Before installing the KTM PowerPack, check that the battery discharge plug on the electric motor and the bat- tery discharge socket on the KTM PowerPack are clean. – Check the battery discharge plug form ring. - Page 28 4 WORK – Position the KTM PowerPack in the vehicle. Lifting strap (70029022000) The KTM PowerPack is resting flush on the electric motor. Info The KTM PowerPack is very heavy. A second person can help with installation. – Tighten screws...
- Page 29 Ensure that the spacers are mounted in the fender. – Position front fender. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis C00702-10 Finishing work – Refit the headlight mask with the headlight. p. 28) – Install the KTM PowerPack. p. 25)
- Page 30 4 WORK (Option: HV 2 technical personnel) – Perform an equipotential bonding check (KTM PowerPack installed). p. 31) – Lock the seat. p. 18) – Check the headlight setting. p. 29) 4.21 Refitting the headlight mask with the headlight Main work –...
- Page 31 4 WORK 4.22 Checking the headlight setting – Position the vehicle upright on a horizontal surface in front of 0 0 A a light wall and make a mark at the height of the center of the low beam headlight. –...
- Page 32 4 WORK 4.24 Ascertaining that the KTM PowerPack is at zero potential Warning Risk of injury The measuring points could be live. – Use personal protective equipment and follow safety precautions. Condition The KTM PowerPack has been removed. Main work –...
- Page 33 4 WORK 4.26 Performing an equipotential bonding check (KTM PowerPack installed) Warning Risk of injury The measuring points could be live. – Use personal protective equipment and follow safety precautions. Condition The KTM PowerPack has been removed. – Prepare the special tool for measurement.
- Page 34 Spray silicone spray onto the new form ring. – Mount the form ring. 309693-10 Finishing work – Install the KTM PowerPack. p. 25) (Option: HV 2 technical personnel) – Perform an equipotential bonding check (KTM PowerPack installed). p. 31) – Lock the seat. p. 18)
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Page 35: Technical Data
Screw, shock absorber adjusting 5 Nm (3.7 lbf ft) ring Screws, throttle grip 3 Nm (2.2 lbf ft) KTM PowerPack attachment 10 Nm (7.4 lbf ft) Remaining nuts, chassis 10 Nm (7.4 lbf ft) Remaining screws, chassis 10 Nm (7.4 lbf ft) Screw, front brake disc 14 Nm (10.3 lbf ft) - Page 36 5 TECHNICAL DATA Screw, top shock absorber 80 Nm (59 lbf ft) Loctite ® 2701™ Nut, swingarm pivot M14x1.5 75 Nm (55.3 lbf ft) Nut, rear wheel spindle M20x1.5 80 Nm (59 lbf ft) Screw, front wheel spindle M20x1.5 35 Nm (25.8 lbf ft) Screw, top steering head M20x1.5 12 Nm (8.9 lbf ft)
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Page 37: Auxiliary Substances
6 AUXILIARY SUBSTANCES Long-life grease Recommended supplier Motorex ® – Bike Grease 2000... - Page 38 *3213744en* 3213744en 06/2017 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...