Precor Energy Series Service Manual
  1. Manuals
  2. Brands
  3. Precor Manuals
  4. Treadmill
  5. ENERGY SERIES
  6. Service manual

Precor Energy Series Service Manual

Hide thumbs Also See for Energy Series:
Table of Contents

Advertisement

Quick Links

Download this manual
Service Manual
Energy Series 200-14 Treadmills
TRM211 Base
Precor Customer Support
1Page 1 of 54
© 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law

Advertisement

Table of Contents
loading

Related Manuals for Precor Energy Series

Summary of Contents for Precor Energy Series

  • Page 1 Service Manual Energy Series 200-14 Treadmills TRM211 Base Precor Customer Support 1Page 1 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 2: Table Of Contents

    Troubleshooting the Lift System ........................ 18 Lift System Description: ........................18 Procedure ............................18 Troubleshooting the Speed Sensor ......................21 Procedure ............................21 Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 2 of 542 Page 2...
  • Page 3 Replacing the Safety Key Switch ........................ 41 Procedure ............................41 Replacing the Display Face with Keypad...................... 42 Procedure ............................42 Replacing the Upper PCA ........................... 43 Procedure ............................43 3Page 3 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...
  • Page 4 Replacing the Take-Up Roller ........................48 Procedure ............................48 Replacing the Running Belt and Deck......................50 Procedure ............................50 Wire Diagram ............................53 System Functional Diagram ........................54 Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 4 of 544 Page 4...

  • Page 5: About This Document

    Warning: This service manual is for use by Precor trained service providers only. If you are not a Precor Trained Servicer, you should not attempt to service any Precor products. Call your dealer for service.

  • Page 6: Service Call Information

    Service Call Information. Before calling the Precor service center for troubleshooting assistance, gather and record the following information. • Model and serial number. Provide the model number as accessed in Procedure 2.2. • Program number running when the problem occurred •...

  • Page 7: Console

    Press the INCLINE UP key to toggle the selection between U.S. Standard and METRIC. 6. Press the ENTER key to save the selection. Press the STOP key to exit. 7Page 7 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 8: Console Removal/Installation

    10. Switch the power to ON 11. Run the Display and Key Service tests. 12. Verify treadmill operation. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 8 of 548 Page 8...

  • Page 9: Service Mode - Service Program Access

    8. When the running belt stops the display will show the test results Pass or FAIL and return to the normal user mode and the calibration process is complete. 9Page 9 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 10: Key Test

    This test will run continuously until you press the STOP key to halt the display test. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 10 of 5410...

  • Page 11: Operation Verification Check

    0% as the INCLINE down key is pressed. 7. Set the ON/OFF switch in the “OFF” position, then unplug the treadmill from the AC outlet. 11Page 11 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 12: Calibrating The Lift Motor

    Rotate the lift tube until the distance from the end of the lift tube to the lift tube sleeve is 1-9/16 inch. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 12 of 5412 Page 12...
  • Page 13 Place the treadmill in the manual program and operate the incline several times between its minimum and maximum incline positions to ensure that the incline is operating normally throughout its entire range. 13Page 13 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 14: Adjusting Drive Belt Tension

    Torque the four drive motor mounting nuts to 180 inch pounds. Plug the AC power cord into the AC outlet and set the treadmill circuit breaker in the “ON” position. Verify treadmill operation. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 14 of 5414 Page 14...

  • Page 15: Treadmill Belt Cleaning

    Turn the power off. Place your hands on the towel and push it up and down the length of the running deck several times to clean the deck. 15Page 15 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...
  • Page 16 13. Remove the towel. It is recommended that this procedure be performed frequently to extend the life of the running belt and running deck. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 16 of 5416 Page 16...

  • Page 17: Troubleshooting The Keypad

    If the stuck is no longer displayed, replace the upper PCA. 8. If you have performed all of the procedures above and have been unable to correct the problem, call Precor customer support. 17Page 17 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 18: Troubleshooting The Lift System

    Replace the data cable. 6. If the UP LED illuminated and the AC voltage reading in step 4 was absent or significantly low, Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 18 of 5418 Page 18...
  • Page 19 9. Repeat the three ohmmeter measurements in steps 13 and 14 directly on the three terminals 19Page 19 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...
  • Page 20 10. If the measurements in step 16 are remains significantly incorrect, replace the incline motor. 11. If you have performed all of the procedures above and have been unable to correct the problem, call Precor customer support. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 20 of 5420 Page 20...

  • Page 21: Troubleshooting The Speed Sensor

    5. If the measurement values are now correct, replace the drive roller. If the measurements are remains incorrect, replace the speed sensor. 6. If you are unable to correct the problem, call Precor customer support. 21Page 21 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 22: Troubleshooting Display Does Not Illuminate

    AC voltage measurement. If the measured voltage remains not correct, replace the circuit breaker. 10. Test the safety key circuit. If the safety key circuit is functioning correctly, continue with next step. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 22 of 5422 Page 22...
  • Page 23 PCA. 17. If you have performed all of the procedures above and have been unable to correct the problem, call Precor customer support. 23Page 23 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 24: Troubleshooting The Safe Ty Key Circuit

    4. If the resistance measurements are incorrect, replace the JK7 connector on the upper PCA and remove the push on connectors from the safety switch. Repeat the previous Open/Short resistance measurements Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 24 of 5424 Page 24...

  • Page 25: Troubleshooting The Drive Motor System

    11. If the drive motor does not function normally with the bypass cable installed, replace the lower PCA. If you have performed all of the procedures above and have been unable to correct the problem, call Precor customer support. 25Page 25 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 26: Troubleshooting The External Ac Power Source

    3. Verify that the multiple input outlet receptacles are not sharing a common neutral wire. Indicative of a tripped facility AC circuit breaker. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 26 of 5426 Page 26...
  • Page 27 Facilities that use generator power (ship power) can cause an error 29 event due to intermittent and/or inconsistent AC input voltage levels and frequency instability. 27Page 27 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 28: Troubleshooting The Running Belt & Deck System

    Creating personal input current benchmarks The Precor typical belt condition input current ratings are based on a loading weight of 220 lbs (100 kgs). A lighter weight exerciser produces less loading effects resulting in lower input current values for the same belt/deck condition.
  • Page 29 Also review the error log, if there are recurring motor current overload related error codes, replace the deck and belt. . 29Page 29 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...
  • Page 30 This type of damage would not generate an error code, but would cause the input breaker to trip intermittently. An amp draw test will comfirm this condition. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 30 of 5430 Page 30...

  • Page 31: Troubleshooting Running Belt Slip

    8. Increase the treadmill speed to 8 mph, if the belt drifts away from center, use the same belt 31Page 31 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...
  • Page 32 If the belt tracking moves from center, use the same belt adjustment procedure to center the tracking. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 32 of 5432 Page 32...

  • Page 33: Replacing The Lift Motor

    12. Plugin the AC power cord and set the on/off switch in the “on” position. 13. Calibrate the incline motor. 14. Test the treadmill incline operation. 33Page 33 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 34: Replacing The Incline Platform

    11. Make sure that the wheels lift platform, and incline motor bolts are securely tightened. 12. Set the treadmill in its normal upright position and test incline operation. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 34 of 5434...

  • Page 35: Replacing The Lower Pca

    9. Replace the treadmill hood. Plug in the AC power cord and set the on/off switch to “on”. 10. Perform the treadmill calibration procedure. Verify the treadmill operation. 35Page 35 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 36: Replacing The Speed Sensor

    8. Insert the speed sensor cable into the JK2 connector on the lower PCA. 9. Replace the treadmill hood. 10. Verify the treadmill operation. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 36 of 5436 Page 36...

  • Page 37: Replacing The Drive Motor

    PCA and the green/yellow lead to the frame ground termination. 10. Route the drive motor wires and fasten them in place with cable ties. 11. Verify the treadmill operation. 37Page 37 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 38: Replacing The Circuit Breaker

    8. Plug in the AC power cord into the AC outlet and set the on/off switch in the “on” position. 9. Verify the treadmill operation. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 38 of 5438...

  • Page 39: Replacing The On/Off Switch

    PCA to the upper right hand terminal of on/off switch. 8. Replace the treadmill hood. 9. Verify the treadmill operation. 39Page 39 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 40: Replacing The Drive Motor Brushes

    8. Repeat steps 4 to 7 on the remaining drive motor brush. 9. Snap the motor brush covers into place on the drive motor. 10. Replace the treadmill hood. 11. Verify the treadmill operation. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 40 of 5440 Page 40...

  • Page 41: Replacing The Safety Key Switch

    10. Connect the data cable to the JK8 connector on the console and the JK1 connector of the lower PCA. 11. Install the console in its mounting position on the backplate and fasten with attachment hardware. Verify the treadmill operation 41Page 41 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 42: Replacing The Display Face With Keypad

    JK5 connector on the console. 13. Install the console in its mounting position on the backplate and tighten the six attachment screws. 14. Verify the treadmill operation. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 42 of 5442 Page 42...

  • Page 43: Replacing The Upper Pca

    10. Connect the data cable to the JK8 connector and the heart rate cable to the JK5 connector on the console. Fasten the console to the backplate with the attachment hardware. 11. Perform the treadmill calibration procedure. 12. Verify the treadmill operation. 43Page 43 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 44: Replacing The Data Cable

    9. Install the console in its mounting position on the backplate and fasten with the attachment hardware. 10. Replace the treadmill hood. 11. Verify the treadmill operation. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 44 of 5444 Page 44...

  • Page 45: Replacing The Drive Roller

    Two running belt gauges, Precor part number 20007-101, are required. It is important that this procedure be followed to maintain correct drive belt and running belt tension. When tension is removed from the running belt, the belt requires 24 hours for it to “relax”.
  • Page 46 If the belt drifts to the right, slowly turn the right take-up roller bolt clockwise until the Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 46 of 5446...
  • Page 47 If the belt drifts away from center, use the same belt adjustment procedure to center the tracking. 20. Replace the end caps and motor cover. 47Page 47 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 48: Replacing The Take-Up Roller

    This procedure is to be used to replace a Take-up roller while maintaining the running belt’s original tension and tracking settings. Two running belt gauges, Precor part number 20007-101, are required. It is important that this procedure be followed to maintain correct running belt tension.
  • Page 49 If the belt drifts away from center, use the same belt adjustment procedure to center the tracking. 15. Replace the end caps. 49Page 49 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 50: Replacing The Running Belt And Deck

    Two running belt gauges, Precor part number 20007-101, are required. It is important that this procedure be followed to maintain correct drive belt and running belt tension. Over tensioning the belt will lead to premature running belt wear, premature driver roller bearing failure and premature Take-up roller bearing failure.
  • Page 51 13. Slide the replacement Take-up roller into the running belt and set it in its mounting position. 14. Hand start the left and right Take-up roller mounting bolts. 51Page 51 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...
  • Page 52 If the belt drifts away from center, use the same belt adjustment procedure to center the tracking. 24. Replace the end caps and motor cover. Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 52 of 5452 Page 52...

  • Page 53: Wire Diagram

    Wire Diagram 53Page 53 of 54 © 2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law...

  • Page 54: System Functional Diagram

    System Functional Diagram Page ©2014 Precor Incorporated, Unauthorized Reproduction and Distribution Prohibited by Law Page 54 of 5454 Page 54...

This manual is also suitable for:

200-14

Table of Contents