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FRONTIER
®
400X
STORING
1. Store the machine in a cool, dry place when it is not in use.
Protect it from dust and dirt. Keep it where it can't be
accidentally damaged from construction activities, moving
vehicles, and other hazards.
ENGINE OPERATION section manual for details on changing
oil.
3. Remove the battery, recharge it, and adjust the electrolyte
level. Store the battery in a dry, dark place.
STACKING
®
Frontier
400X machines cannot be stacked.
ANGLE OF OPERATION
To achieve optimum engine performance the Frontier
should be run in a level position. The maximum angle of
continuous operation for the Perkins engine is 25° in all
directions, 35° intermittent (less than 10 minutes continuous)
in all directions. The Kubota engine is 20° and 30°, respectively.
When operating the welder at an angle, provisions must be
made for checking and maintaining the oil level at the normal
(FULL) oil capacity. Also the effective fuel capacity will be
slightly less than the specified 20 gal. (75.5L).
LIFTING
®
The Frontier
400X weighs approximately 1174 lbs. (533kg) with
a full tank of fuel and 1035 lbs. (469kg) less fuel. A lift bale is
mounted to the machine and should always be used when lifting
the machine.
WARNING
FALLING EQUIPMENT
can cause injury.
•
Lift only with equipment of adequate lifting
capacity.
•
Be sure machine is stable when lifting.
•
Do not lift this machine using lift bale if it is equipped
with a heavy accessory such as trailer or gas cylinder.
•
Do not lift machine if lift bale is damaged.
•
Do not operate machine while suspended from lift bale.
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ENVIRONMENTAL LIMITATIONS
This machine is IP23 rated for use in an outdoor environment. The
machine should not be subjected to falling water during use nor
should any parts of it be submerged in water. Doing so may cause
improper operation as well as pose a safety hazard. The best
practice is to keep the machine in a dry, sheltered area.
HIGH ALTITUDE OPERATION
At higher altitudes, output derating may be necessary.
Perkins: For maximum rating, derate the welder output 2% for
every 1000 ft. (305 m) above 5000 ft. (1524 m).
Kubota: For maximum rating, derate the welder output 4% for
every 984 ft. (300 m) above 4920 ft. (1500 m).
Contact an Authorized Service Representative for any engine
adjustments that may be required.
HIGH TEMPERATURE OPERATION
At temperatures above 104°F (40°C), output voltage derating may
be necessary. For maximum output current ratings, derate welder
voltage rating 2 volts for every 21°F (10°C) above 104°F (40°C).
COLD WEATHER STARTING:
With a fully charged battery and OW-40 oil, the engine should start
®
400X
satisfactorily down to -5°F (-20C°). If the engine must be
frequently started at or below 0°F (-18°C), it may be desirable to
install cold-starting aides. For engines with common rail injection,
the mixing of petroleum or kerosene and adding of extra low
additives is not permissible. Fuels in accordance with ASTM S975
Grade 1D or DIN EN590-Arctic-Diesel may have no petroleum
added. Allow the engine to warm up before applying a load or
switching to high idle.
Under no conditions should ether or other
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A-3
INSTALLATION
WARNING
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