Lincoln Electric AC-225C Specification Sheet

Lincoln Electric AC-225C Specification Sheet

Lincolnelectric wire feeder specification sheet
Hide thumbs Also See for AC-225C:

Advertisement

Table of Contents

Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Using this Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Stick Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
TIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18
MIG: Wire Feeder/Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-24
MIG: Industrial Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-28
Multi-Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-35
Advanced Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-41
Multi-Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-44
Engine Drives: Commercial/Small Contractors . . . . . . . . . . . . . . . . . . . 45-53
Engine Drives: Industrial/Construction . . . . . . . . . . . . . . . . . . . . . . . . . . 54-62
Semiautomatic Wire Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-76
Automatic Wire Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77-81
Plasma Cutting Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-84
Environmental Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-90
Automated Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91-98
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99-148
Recommended Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149-171
www.lincolnelectric.com
3

Advertisement

Table of Contents
loading

Summary of Contents for Lincoln Electric AC-225C

  • Page 1: Table Of Contents

    Table of Contents Table of Contents Introduction ............2 Table of Contents .
  • Page 2 How To Use This Catalog Content Catalog Section Identifies catalog section for easy-to-find products. Product Name Official Lincoln product name. Product Description Brief description of the product. Opening Paragraph This is a general description of the product. It may include features and applications of the product.
  • Page 3: Stick Welders

    Versatile Stick Welders for Shop or Field • Weld a Wide Range of Materials and Thicknesses • Conventional or Inverter Models MODEL OUTPUT AC-225C 40-225 AC AC-225 40-225 AC 30-125 DC AC/DC 225/125 AC/DC 40-225 AC 40-250 DC Idealarc ®...
  • Page 4: Stick Welders

    Stick Welders AC-225C Easy Set-Up for 16 Gauge and Up This compact continuous control stick welder delivers smooth AC output of 40-225 amps for basic hobby and repair welding. • 40-225 amps AC continuous output control is enough current for 3/16" (4.8 mm) diameter mild steel general purpose stick electrodes and select 5/32"...
  • Page 5 PHASE Unit Includes • Insulated electrode holder and cable • Heavy duty work clamp and cable • Helpful Welder’s Guide • Input Cable with integrated plug and receptacle Key Options • K761 Wheel Kit • More options at end of section Literature E2.60...
  • Page 6 Portable. Professional. Rugged. Affordable. The NEW Invertec ® V155-S offers much more than you would expect from a welder this size. Weighing in at just under 15 lbs. (6.8 kg) the Invertec lightweight contender. It packs the full punch of a heavyweight pro- fessional that you can take to the most demanding job sites.
  • Page 7 Invertec V275-S ® Weather-Resistant Stick and TIG Welder The V275-S Stick and TIG power source is ideal for outdoor construction sites—it’s IP23S rated and equipped with weather resistant features. Up to 275 amps of output gives you access to a greater number of stick electrodes, including outstanding E6010 performance.
  • Page 8: Stick Welders

    Stick Welders Stick Options See “Recommended General Options” pgs. 149-171 for descriptions. AC-225C General Options K520 Utility Cart (150 cu ft. bottle capacity) — Fume Extraction System AC-225 General Options K761 Wheel Kit — Fume Extraction System AC/DC 225/125 General Options...
  • Page 9 Lincoln ® TIG Welders Give You the Power to Perform! • Precision Arc Control • Code Quality Results • Convenient High Value Features Great Starting MODEL Precision TIG ® AC/DC Precision TIG ® AC/DC Precision TIG ® AC/DC Invertec ® 155-S Invertec ®...
  • Page 10: Tig Welders

    • PTA-17 12 ft.Ultra-Flex ™ TIG Torch Package • Gas Regulator with Hose • Foot Amptrol ® (K870) Wire Feed Welder Mounting Bracket (K2616-1) Dual Cylinder Cart (K2617-1) Stick Electrode Holder Cable (K2374-1) & ® ”, for general Rated Output...
  • Page 11 Precision TIG Serious TIG Welding Performance The Precision TIG ® 275 gives you the “Power to Perform areospace, production, motorsports or vocational education. • Patented Micro-Start ™ II Technology delivers extremely stable low amperage starting, welding and cratering for AC and DC welding. •...
  • Page 12 The NEW Invertec ® V155-S offers much more than you would expect from a welder this size. It packs the full punch of a heavyweight professional that you can take to the most demanding job sites. It features 120/230V auto reconnect operation and can operate from a portable generator.
  • Page 13 Invertec V205-T AC/DC ® Code Quality AC/DC TIG Welding The Invertec ® V205-T AC/DC is a compact, TIG power source intended for critical AC or DC TIG welding. The NEW AND IMPROVED • Added Stick Crisp Mode for exceptional Fleetweld •...
  • Page 14 The Invertec ® V310-T AC/DC is the most technologically advanced AC/DC TIG welder in its class. It fits the bill for serious fabrication, maintenance, and production work, yet its compact, lightweight size makes it ideal for field applications like advanced motorsports, aerospace, shipbuilding, and construction.
  • Page 15 See “Recommended General Options” pgs. 149-171 for descriptions. Precision TIG ® General Options K2348-1 Understorage Cart K2617-1 Dual Cylinder Cart K2616-1 Small Wire Feeder Welder Mounting Bracket K2378-1 Medium Canvas Cover — Fume Extraction System Stick Options K2374-1 Stick Electrode Holder and Cable TIG Options...
  • Page 16: Tig Welders

    TIG Welders TIG Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Invertec ® V205-T AC/DC General Options K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Fume Extraction System Stick Options K2394-1...
  • Page 17 Power MIG ® – The Professional’s Choice! • For home, farm, autobody, maintenance or fabrication. • Diamond Core ™ • Professional Drive System. • Spool Gun Ready— New low cost Magnum • Great Arc Starts • Low Spatter • Excellent Out-of-Position Arc Action •...
  • Page 18: Mig: Wire Feeder/Welders

    SP-180T More Power for Thicker Material Just plug this compact wire welder into a 208 or 230V outlet in your garage, barn or shop and start welding– up to 3/16”with MIG welding and 1/2” with gas-less flux-cored welding. • Ready to Weld! Includes both mild steel MIG AND flux- cored wire as well as an adjustable gas regulator.
  • Page 19 Whether you’re a farmer or a fabricator, an autobody shop or a backyard mechanic, the Power ® 180C helps you get the job done! It’s a portable wire welder designed for use with industrial 230 volt input power, so you can weld on thicker material—up to 3/16"...
  • Page 20: Power Mig

    MIG: Wire Feeder/Welders ® Power MIG Simple Control for Sheet Metal Welding The Power MIG 215 offers the autobody and sheet metal ® fabrication industries top welding performance and a host of professional features not often found at this price. •...
  • Page 21 Chopper Technology ® delivers more welding processes: stick, TIG, MIG, flux- cored, and advanced processes such as Power Mode and sophistication of synergic control, no other wire feeder/welder offers so much! • Pulse-on-Pulse ® improves cleaning action when welding aluminum and delivers a TIG-like appearance to the weld beads.
  • Page 22 MIG: Wire Feeder/Welders MIG: Wire Feeder/Welders Options See “Recommended General Options” pgs. 149-171 for descriptions. SP-140T and SP-180T General Options K2275-1 Welding Cart (80 cu. ft. bottle capacity) K520 Utility Cart (150 cu. ft. bottle capacity) K2377-1 Small Canvas Cover K2525-1 Spot Timer Kit —...
  • Page 23 • Recommended For Job Shops and Manufacturing Applications • Optimized For CV Processes • Designed For Use With A Variety Of Wire Feeders MODEL OUTPUT CV-305 50-400 A CV-400 60-500 A CV-655 70-815 A 0-450 A PEAK Invertec ® ® ®...
  • Page 24: Mig: Industrial Welders

    MIG: Industrial Welders CV-305 For All Day Long MIG Welding When it comes to welding mild steel, stainless steel, aluminum and alloy materials, you won't find a more reliable power source than the CV-305. This well-engineered CV unit features two inductance connections.
  • Page 25 CV-655 Energy efficiency, reliability and exceptional performance are what set the CV-655 apart from the rest. Designed primarily for heavy-duty applications, the CV-655 is an outstanding choice for MIG and flux-cored welding on mild steel, stainless steel, aluminum and alloys. •...
  • Page 26 MIG: Industrial Welders MIG: Industrial Welders Options See “Recommended General Options” pgs.149-171 for descriptions. CV-305 General Options K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K1803-1 Work and Wire Feeder 2/0 Weld Cable (10 ft.) Package K852-70 Twist-Mate ™...
  • Page 27 • For Heavy Manufacturing and Fabrication • One Machine For Stick, TIG, Wire Welding and Arc Gouging • Ruggedly Built For Tough Environments Stick Arc Gouging MODEL OUTPUT Invertec V350-PRO ® 5-425 A Invertec ® V450-PRO 5-570 A Idealarc ® DC-400 60-500 A Idealarc...
  • Page 28: Multi-Process Welders

    Multi-Process Welders Invertec V350-PRO ® Designed Smart. Built Tough. The Invertec V350-PRO is a versatile, multi-purpose, multi-process power source ® that’s lightweight and portable. Available in construction, factory, advanced process and factory rack models. • All input voltages and frequencies are both single and three phase rated—no phase derating necessary on single phase.
  • Page 29 DC-400 ® DC Multi-Process Welding Power Source This heavy-duty, industrial, three-phase multi-process power source from Lincoln Electric scores big in MIG, flux-cored, submerged arc, stick and DC TIG welding. • Large, conveniently located switch makes it easy to change between CC (Stick/TIG/arc gouging), CV (MIG/flux-cored) and CV Submerged Arc modes.
  • Page 30 Idealarc DC-655 ® Energy Efficient Multi-Process Welder This 650-amp, 100% duty cycle CV/CC power source is ideal for construction and shop fabrication because of its excellent arc performance and many energy saving features. • CC Arc Force Control Knob with built-in “Hot Start”.
  • Page 31 Idealarc DC-1500 ® Multi-Process DC Arc Welding Power Source The precise output of the DC-1500 enhances productivity and quality control when used with Lincoln NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors. • Full range output voltage control for easy operation and precise output control.
  • Page 32 Multi-Process Welders Multi-Process: Conventional Welders Options See “Recommended General Options” pgs. 149-171 for descriptions. Invertec ® V350-PRO General Options K1763-1 Advanced Process Panel K586-1 Deluxe Adjustable Gas Regulator & Hose Kit K1803-1 Work and Wire Feeder 2/0 Weld Cable Package K852-70 Twist-Mate ™...
  • Page 33 Multi-Process: Conventional Welders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Idealarc ® DC-600 General Options K804-1 Multi-Process Switch K842 Undercarriage – Hand moving K1737-1 All-Terrain Undercarriage K1611-1 Paralleling Kit K1897-1 Paralleling Kit — Fume Extraction System Stick Options K704 Accessory Kit, 400 Amp K857...
  • Page 34 MODEL Power Wave ® 355M Power Wave ® 455M Power Wave 455M/STT ® ® — ® Power Wave ® AC/DC 1000 ™ KEY: Excellent Good Optional OUTPUT PROCESS Current Range Amps (A) 5-425 A 5-570 A 5-570 100-1000 A www.lincolnelectric.com/multi-process-welders INPUT FEATURES •...
  • Page 35: Advanced Process Welders

    Power Wave ® Superior Arc Performance. Revolutionary Communication. The Power Wave 355M features some of Lincoln’s ® processes all rolled into one highly efficient inverter power source designed for high-end semiautomatic welding. • Lincoln’s ® Waveform Control Technology ® the ability to select the right waveform for each application—that means the arc has been optimized for each wire type and size for exceptionally smooth arc performance.
  • Page 36 Advanced Process Welders Power Wave ® Power Wave ® Superior Arc Performance. Revolutionary Communication. The Power Wave ® 455M and 455M/STT ® multi-process welding system in which power sources can be added or removed and still communicate with other industrial machines to create a highly integrated and flexible welding cell.
  • Page 37: Power Wave

    Power Wave ® Increase Productivity, Quality and Flexibility The Power Wave AC/DC 1000 is the first power ® ™ source to introduce Waveform Control Technology to submerged arc welding. An operator can increase weld speeds, yield higher quality welds and improve efficiencies in a single or multi-arc environment.
  • Page 38 Advanced Process Welders www.lincolnelectric.com/multi-process-welders...
  • Page 39 Multi-Process: Advanced Welders Options See “Recommended General Options” pgs. 149-171 for descriptions. Power Wave ® 355M General Options K586-1 Deluxe Adjustable Gas Regulator K1764-1 Inverter and Wire Feeder Cart K1702-1 Dual Cylinder Mounting Kit K1838-1 Undercarriage – Valet Style K852-70 Twist-Mate ™...
  • Page 40 • Great For Field or Shop Applications • Multiple Arcs • Simultaneous Welding With A Number Of Operators MODEL Multi-Weld ™ only Inverter Racks: Invertec ® V275-S Invertec ® V350-PRO KEY: Excellent Good Optional OUTPUT PROCESS Current Range Amps (A) 30-350 A 5-275 A 5-425 A...
  • Page 41: Multi-Operator

    Multi-Weld ™ Connect Several DC+ Welders to One Power Supply The Multi-Weld ™ 350 system offers a cleaner, safer job site, and allows operators to have high performance welding control right where they need it—at the arc. • Independent arcs. Starting or stopping one Multi-Weld •...
  • Page 42 Multi-Operator Multi-Operator Options See “Recommended General Options” pgs. 149-171 for descriptions. Multi-Weld ™ General Options K1736-1 Distribution Box K852-70 Twist-Mate ™ Cable Plug for 1/0-2/0, 50-70 mm K852-95 Twist-Mate ™ Cable Plug for 2/0-3/0, 70-95 mm K1759-70 Twist-Mate ™ Receptacle for 1/0-2/0, 50-70 mm K1759-95 Twist-Mate ™...
  • Page 43 • Your Choice For Farm, Contractors, and Maintenance • Outstanding Arc For Stick, TIG, Wire Welding • Plenty Of AC Generator Power • Rugged Reliability MODEL Power Arc ® 5500 70-125 AC Weldanpower 50-125 DC ® Ranger ® 10,000 Plus 50-210 DC CC/CV AC/DC...
  • Page 44: Engine Drives: Commercial/Small Contractors

    5500 Honda ® K1429-13 Weldanpower Versatile Welder and AC Power Generator for Year-Round Projects Contractors and maintenance teams will appreciate the great arc and robust welding of the Weldanpower ® 125. Step up to a DC welding machine to run smooth DC stick electrodes for welding projects on steel, stainless steel, cast iron or hardfacing.
  • Page 45 Excellent Value AC/DC Stick Welding It’s the right choice for a general contractor, maintenance crew, farmer or rancher who needs a reliable and rugged general purpose AC/DC welder and AC generator. You can stick, TIG, MIG or flux-cored weld. You can also power lights and tools with up to 10,500 watts peak power (9,000 continuous) from the high capacity AC generator.
  • Page 46 • Smooth AC/DC welding output for a broad range of Fleetweld ® and Excalibur ® stick electrodes. • Arc Gouge with up to 5/32" (4.0 mm) carbon electrode. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Product Rated Output Name Number Current/Voltage/Duty Cycle Ranger ®...
  • Page 47 ® 250 Amp DC Gasoline Engine-Driven Welder/Generator For contractors, construction and maintenance applications, this tough Lincoln welder/generator delivers 250 amps for welding at 100% duty cycle. You can weld with stick, Touch Start TIG ® DC, flux-cored wire, MIG wire and arc gouge.
  • Page 48 ® 300 Amp DC Gasoline Engine-Driven Welder For contractors with a gasoline fleet, here’s a powerful stick, TIG, wire and pipe welding gasoline engine-driven welder that is ready for all day, everyday performance. Rugged and dependable, the Ranger ® 305 G is built with a totally enclosed case for maximum protection.
  • Page 49 Engine Drives: Commercial/Small Contractors Engine Drives: Commercial/Small Contractor Options See “Recommended General Options” pgs. 149-171 for descriptions. Power Arc ® 5500 General Options K875 Accessory Kit, 150 Amp K882-2 Hand Moving Undercarriage (2 wheels) Weldanpower ® General Options K875 Accessory Kit, 150 Amp K882-2 Hand Moving Undercarriage (2 wheels) Ranger...
  • Page 50 Engine Drives: Commercial/Small Contractors Engine Drives: Commercial/Small Contractor Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Ranger ® 250 GXT, con’t. General Options , con’t. K2639-1 Fender and Light Kit K2640-1 Cable Rack Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857...
  • Page 51: Engine Drives: Commercial/Small Contractors

    Engine Drives: Commercial/Small Contractors Engine Drives: Commercial/Small Contractor Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Ranger ® 250 LPG, con’t. Spool Gun Options K487-25 Magnum ® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type &...
  • Page 52 • World’s Most Respected Among Pipe Welders • Built Tough for Extreme Environments • More Amperage for Thicker Materials • Strong Arc Gouging Capability MODEL Current Range Pipeliner ® 200D 40-300 DC Classic ® 300D 40-350 DC 30-400 DC Vantage ®...
  • Page 53: Engine Drives: Industrial/Construction

    • Custom Arc ™ 150 RPM high idle (OCV) adjustment range—enhanced fine tuning for pipe. • Local/Remote switch and receptacle are factory installed. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Product Rated Output Name...
  • Page 54 • Arc Gouging—with up to 1/4" carbons. • Reliable Engines—4 cylinder 1800 RPM Kubota or Deutz ® diesel engines run smooth and quiet. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Product Rated Output Name...
  • Page 55 • Large diameter stick welding and arc gouging with up to 3/8" (10 mm) carbons. • Dual Continuous Control—both current and open circuit voltage for precise control. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Product...
  • Page 56 ® 500 Amps @ 100 Duty Cycle, 20,000 Watts AC Generator Power! If you’re looking for a rugged welder for demanding construction, rental fleet or repair applications, take a close look at the Vantage stainless steel panels, simple controls and deliver the low maintenance, long service life, easy operation and great arc performance every owner appreciates.
  • Page 57 Air Vantage ® It’s Three in One — Welder, Generator and Air Compressor When you need it all, consider the rugged Air Vantage 500 for railroad, mining, heavy duty construction, and rental fleet use. A direct gear-driven compressor pumps plenty of air for arc gouging with up to 3/8" carbons, plasma cutting or other air tools.
  • Page 58 Engine Drives: Industrial/Construction Engine Drives: Industrial/Construction Options See “Recommended General Options” pgs. 149-171 for descriptions. Pipeliner ® 200D General Options K903-1 Spark Arrestor Kit K2636-1 Medium Two-Wheel Trailer & Duo-Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K1858-1 Service Indicator Kit K2423-1 Stainless Steel Sheet Metal Kit Stick Options...
  • Page 59 Engine Drives: Industrial/Construction Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. SAE-400 General Options K802D Power Plug Kit K1690-1 GFCI Receptacle Kit, 120V, 20 Amp K2637-1 Large Two-Wheel Trailer Duo-Hitch & K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-1 Four-Wheel Yard Trailer with Duo-Hitch K1858-1...
  • Page 60 Engine Drives: Industrial/Construction Engine Drives: Industrial/Construction Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. Vantage 500 (Deutz and Cummins ® ® ® General Options K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full-KVA Power Plug (1-Phase) T12153-10 Full-KVA Power Plug (3-Phase) K2636-1...
  • Page 61 • Designed For MIG or Flux-Cored Processes • Models For Shop Fabrication or Field Construction • Maximum Traction • Precision Control • 2-roll or 4-roll Wire Feeders MODEL PROCESS ™ Power Feed Power Feed ™ ™ Power Feed 10M Dual LF-72 LF-74 LF-74 Extra Torque...
  • Page 62: Semiautomatic Wire Feeders

    • Pulsed MIG process—great for low spatter, low heat input and out-of-position applications—makes virtually any operator a better welder! • Easy-to-understand user interface panel with large numeric displays make it easy to set weld parameters.
  • Page 63: Power Feed

    • Pulsed MIG process—great for low spatter, low heat input and out-of-position applications— makes virtually any operator a better welder! • Easy-to-understand user interface panel with large numeric displays so it's easy to set weld parameters.
  • Page 64 Semiautomatic Wire Feeders LF-74 4-Roll Heavy Duty Industrial Feeder Designed for MIG and cored wire welding in job shop and manufacturing environments, the rugged LF-74 wire feeders are built to deliver reliable performance day after day. Select the LF-74 for large diameter wires, longer gun cables or long boom conduit or hard automation applications.
  • Page 65 ™ Semiautomatic Constant Speed Wire Feeder The LN -8 is a semiautomatic constant speed wire feeder providing dependable ™ performance and reliable operation, making it ideal for shop or field operations. • Unique drive roll design provides positive feeding and quick reloading by simply inserting the wire into the incoming guide tube.
  • Page 66 Semiautomatic Wire Feeders ™ Single Header Wire Feeder The LN -10 semiautomatic wire feeder features the revolutionary split wire guide which ™ precisely aligns and supports the wire through the entire feeding system. The system also features a rugged 4 driven roll design for positive wire feeding. The LN modular design provides for many mounting options, including boom mounting.
  • Page 67 ® Semiautomatic Wire Feeder The sophisticated STT -10 Process Controller was designed specifically to work with ® the revolutionary STT ® II power source. Its microprocessor controls make the STT easy to develop optimal procedures and set the range of operator adjustments. •...
  • Page 68 Semiautomatic Wire Feeders ™ -23P Semiautomatic Wire Feeder The LN -23P semiautomatic wire feeder is able to handle the ™ toughest work sites and is an excellent choice for field erection and pipe welding applications. It is portable, easy to set-up, and ideal for reaching difficult locations.
  • Page 69 ™ Portable Construction Wire Feeder The LN ™ -25 semiautomatic wire feeder is ideal for field or construction use. Since it is powered across the arc, no control cables are needed! Simply connect the weld cable, attach the arc sensing clip, and you’re ready to go. •...
  • Page 70 Semiautomatic Wire Feeders ™ Rugged, Portable Wire Feeder The LN -35 is an across-the-arc, semiautomatic wire feeder for ™ hardfacing and fabrication applications using self-shielded, flux-cored welding electrodes. • The LN ™ -35 is designed to feed .035-7/64" (0.9-2.8 mm) flux-cored electrodes.
  • Page 71 Semiautomatic Wire Feeders Options See “Recommended General Options” pgs. 149-171 for descriptions. LF-72 and LF-74 Wire Feeders Required Options Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. General Options K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum...
  • Page 72 Semiautomatic Wire Feeders Semiautomatic Wire Feeders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. -8, con’t. ™ General Options, con’t. K261 Wire Feed Speed Meter Kit K202 Burnback Kit Magnetic Flux Screen Separator K310 Flux Screen with Air-Driven Vibrator K305 Wire Reel and Flux Tank Assembly K320...
  • Page 73 Semiautomatic Wire Feeders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. -10 Wire Feeder, con’t. ® General Options, con’t. K489-7 Dual Schedule Fast-Mate ™ Adapter 10 Series K1561-1 Robotic Interface Module K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel ®...
  • Page 74: Semiautomatic Wire Feeders

    Semiautomatic Wire Feeders Semiautomatic Wire Feeders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. ™ -15 Wire Feeder Required Options Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended General Options”...
  • Page 75 • Ideal For Heavy Duty Hard Automation Applications • Maximum Control Over Welding Parameters • Designed To Deposit More Weld Metal At Fast Travel Speeds MODEL Wire Feed Power Source Speed Range Required ipm (m/min) CV-655, DC-600, 25-600 NA-3 DC-655, DC-1000, (0.6-15.2) DC-1500 Subject to arc...
  • Page 76: Automatic Wire Feeders

    Automatic Wire Feeders NA-3, NA-4 & Automatic Welding Systems Improve productivity with the NA-3, NA-4, or NA-5 automatic wire feeders. These systems have been specially designed to deposit more weld metal at faster travel speeds which eliminates bottlenecks and cuts costs. •...
  • Page 77 Power Feed ™ ArcLink Controller for Power Wave ® Designed for use with the Power Wave eliminates the need for a separate AC and DC controller, making this powerful hard automation system controllable, adaptable and easy to use. • Versatile system set-up options for stand-alone or PLC configurations help you customize the weld cell to make your operations as efficient as possible.
  • Page 78 Automatic Wire Feeders Automatic Wire Feeders Options See “Recommended General Options” pgs. 149-171 for descriptions. NA-3 and NA-4 General Options Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended General Options” section. K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft. K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft.
  • Page 79: Automatic Wire Feeders

    Automatic Wire Feeders Options, con’t. See “Recommended General Options” pgs. 149-171 for descriptions. LT-7 Tractor Required Options Weld Power Cables See Weld Power Cables chart in the “Recommended General Options” section. K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8"...
  • Page 80: Plasma Cutting Systems

    Plasma Cutting Systems • Cut Any Conductive Material • Fast, Clean Cutting Compared to Oxy-Fuel • Great for Hobby, Farm, Autobody or Industry MODEL OUTPUT Cutting Output Range (Amps) Pro-Cut ® 12-25 DC Pro-Cut ® 25-60 DC Pro-Cut ® 35-85 DC KEY: Excellent Good...
  • Page 81 ® Pro-Cut Portable Cutting Power Up To 3/8" The handy Pro-Cut 25 is ideal for hobby, farm, HVAC, autobody shop or sheet metal ® fabrication. This professional-grade plasma cutting system lists a host of features that will make your metal cutting jobs safe, fast and easy! •...
  • Page 82: Plasma Cutting Systems

    Plasma Cutting Systems ® Pro-Cut Lincoln’s Best Plasma Cutting System Cuts Up To 1-1/4" The Pro-Cut 80 exhibits maximum cutting ability with a full 85 amps ® of power, slicing through metal up to 1-1/4" (32 mm) thick with ease! Using six patented technologies, the unit is perfect for maintenance, fabrication or other applications which require cutting of thicker metals.
  • Page 83: Environmental Systems

    • Reduces Welding Fume and Dust In The Workplace • Engineering Solution to Help Meet OSHA Requirements • Portable, Wall Mounted or Shop-Wide Systems MODEL PROCESS Miniflex Miniflex ™ ™ Mobiflex Mobiflex 200-M 200-M ™ ™ Mobiflex Mobiflex ™ ™ 400-MS 400-MS Statiflex...
  • Page 84 Environmental Systems Miniflex ™ Portable Welding Fume Extractor Lincoln Electric’s Miniflex is a portable, high vacuum, low volume system ® ™ specifically designed for the removal and filtration of welding fumes. With light duty welding process, the Miniflex ™ excels in performance, design and ease of handling.
  • Page 85 Mobiflex 400-MS ™ Portable Welding Fume Extractor Low vacuum/high volume self-cleaning filtration system designed for heavy duty extraction of welding fumes. Ideal for facilities that require welding fume extraction in multiple locations including maintenance departments, general fabrication and job shops, and industrial environments. •...
  • Page 86 Fume Extraction Arms Low Vacuum Flexible Extraction Arms These flexible extraction arms are built the Lincoln Electric with the welder in mind, the arms come equipped with the 360° rotatable hood for optimal positioning to the welding point. • Ultra-light positioning.
  • Page 87 Central Fume Extraction Systems Engineered solutions customized to meet your individual needs. Lincoln Electric ® offers two types of centralized welding fume extraction systems. Low vacuum/High volume solution has a source extraction distance of 6" to 12" from the welding point and High vacuum/Low volume solution has a source extraction distance of 2" to 4" from the welding point.
  • Page 88: Environmental Systems

    Environmental Systems Environmental Systems Options See “Recommended General Options” pgs. 149-171 for descriptions. Miniflex ™ Expendable Parts KP2390-1 LongLife ® -H Filter KP2390-2 HEPA Filter KP2390-3 Miniflex ™ Prefilter General Options K2389-5 EN 20 Nozzle K2389-6 EN 40 Nozzle K639-1 SHM-300 Suction Head for Manual Welding, 12"...
  • Page 89: Automated Solutions

    • Drop-In-Place Pre-Engineered Solutions • Custom Systems Available for Unique Needs • Resolve Quality, Productivity or Skilled Labor Issues • Supported By Lincoln MODEL Power Wave ® i400 Power Wave ® 455M Robotic Power Wave 455M/STT Robotic ® ® Power Wave 655 Robotic ®...
  • Page 90 NEXTWELD® is the future of welding but its benefits are available to you NEXTWELD® is the future of welding but its benefits are available to you today. Ask your Lincoln Electric® representative how to improve the quality, today. Ask your Lincoln Electric® representative how to improve the quality,...
  • Page 91 Power Wave Intelligent Robotic Solution The Power Wave ® i400 AutoDrive ™ 4R90 (see below) solution delivers Lincoln’s best performance & technologies and welding processes all rolled into one highly efficient inverter power source paired with a compact, durable wire feeder designed for high-end robotic welding. •...
  • Page 92 Automated Solutions Power Wave ® The Power Wave ® 455M Robotic is a high performance, digitally controlled inverter power source designed for robotic, hard automation and semiautomatic applications. • Program your own waveform or choose from over 60 standard welding waveform programs. •...
  • Page 93 Power Wave ® ® 455M/STT Robotic The Power Wave ® 455M/STT Robotic is a high performance, digitally controlled inverter power source designed for robotic, hard automation and semiautomatic applications. • Program your own waveform or choose from over 60 standard welding waveform programs.
  • Page 94 Automated Solutions Power Feed ™ Compact Wire Drive System for Automation The Power Feed 10R is a high performance, digitally controlled wire feeder designed to be part ™ of a modular, multi-process welding system. It is specifically designed to mount to a robot arm or to use in hard automation applications.
  • Page 95 Shown: System 30 Pre-Engineered System Shown: System 30 Custom Cell ® . This automatic nozzle cleaning station systematically • In-the-field service support • In-plant start-up assistance • Emergency welder/robot part delivery • Long-term preventative mainte- nance programs Automated Solutions Robot Arm Selections ARC Mate 100iB-6S •...
  • Page 96 Automated Solutions Automated Solutions Options See “Recommended General Options” pgs. 149-171 for descriptions. Power Wave ® i400 General Options K2673-1 Inverter Chasis K2677-1 Integration Kit K2670-1 CE Filter K1543-25 ArcLink ® Control Cable K1785-2 Robotic Cable Adapter, 18 in. K1785-12 Control Cable (Heavy Duty), 12 ft.
  • Page 97 • Proven Arc Characteristics • Innovative Packaging Options • Lincoln’s ® Q-Certifications Assure Maximum Accountability • Rigorous Raw Material Chemical Composition Analysis PACKAGE OPTIONS Accu-Pak ® Box (AP) Accu-Trak ® Drum (AD) Accu-Trak ® Reel (AR) Bag (B) Bulk Bag (BB) Cardboard Carton (CT) Coil (C) Easy Open Hermetic Can (EO)
  • Page 98 Consumables MORE of What You Need MORE of What You Need ABS, Lloyds, DNV, BV, GL & CBA/GSA. ABS, Lloyds, DNV, BV, GL & CBA/GSA. Why Buy Anything Else? Why Buy Anything Else? Premium Premium Low Hydrogen Low Hydrogen Electrode Electrode in a Stick Electrode.
  • Page 99 AC pipe welding, for applications that require deep penetration, and in jobs where x-ray quality welds are required. Got a small AC welder? Here’s your electrode! Fleetweld arc stability for excellent performance with power sources as low as 50V open- circuit voltage (OCV).
  • Page 100 It’s a terrific choice for jobs that involve steels with poor weldability. When the job involves critical, out-of-position welding, reach for Lincoln Electric’s Excalibur ®...
  • Page 101 Electrode Recm’d Name Class Polarity Description Steel – Carbon & Low Alloy, con’t. Low Hydrogen, Mild Steel Stick Electrodes, con’t. Lincoln ® 7018AC E7018 H8 DC± Jetweld ® LH-70 E7018 H4R Jet-LH ® -78 MR E7018 H4R Excalibur ® 7028 E7028 H8 Low Hydrogen, Low Alloy Steel Stick Electrodes Excalibur...
  • Page 102 Consumables Stick Electrode, con’t. Electrode Recm’d Name Class Polarity Description Steel – Carbon & Low Alloy, con’t. Low Hydrogen, Low Alloy Steel Stick Electrodes, con’t. Excalibur ® E8018-C3 H4R 8018-C3 MR Excalibur E9018-M H4R ® 9018M MR Excalibur ® E11018M-H4R 11018M MR ™...
  • Page 103 Tendency for “fingernailing” and electrode sticking have been virtually eliminated! Designed for all passes of API 5LX-52 through X-65 high strength pipe. Shield-Arc HYP+ provides the welder with a clean, visible weld puddle and superior puddle control. A true E7010-P1 electrode.
  • Page 104: Stainless Steel

    Consumables TIG Cut Lengths Electrode General Name Class Description Carbon Steel Gas Welding Lincoln ® General purpose oxyfuel rod for welding mild steels. Lincoln ® Oxyfuel rod for welding a variety of steels where additional strength and ductility are needed. Carbon Steel TIG Welding Lincoln ®...
  • Page 105 Electrode General Name Class Description Stainless Steel, con’t. Lincoln ® ER316, ER316L For joining 316L stainless steels. ER316/316L Aluminum SuperGlaze 4043 ER4043 Aluminum-silicon alloy for use on many weldable cast and wrought aluminum alloys. The ® silicon addition improves puddle fluidity, making it a preferred alloy. SuperGlaze ®...
  • Page 106 Thanks to a smoother feed and less downtime. and less downtime. MORE PEACE OF MIND MORE PEACE OF MIND Thanks to Lincoln Electric’s Thanks to Lincoln Electric’s 100% Satisfaction Guarantee. 100% Satisfaction Guarabtee. Why Buy Anything Else? Why Buy Anything Else? www.lincolnelectric.com/welding-consumables...
  • Page 107: Consumables

    Consumables MIG Wires Electrode Name Class Mild Steel Wire SuperArc ® L-50 ER70S-3 SuperGlide ® ER70S-3 Package Code Key: AD = Accu-Trak R = Speed Feed Our MicroGuard Ultra surface treatment, with proprietary arc enhancement agents, facilitates excellent weld ® ®...
  • Page 108 Consumables MIG Wires, con’t. ® Electrode General Name Class Description Mild Steel Wire, con’t. ® SuperArc ® L-54 ER70S-4 SuperArc L-54 premium copper coated MIG wire is your first choice when welding on metals with a light to medium presence of millscale. For best performance, use on clean, oil-free, and rust-free base material.
  • Page 109 MIG Wires, con’t. ® Electrode General Name Class Description Mild Steel Wire, con’t. SuperArc ® L-56, con’t. SuperGlide ® ER70S-6 Lincoln’s ® premium bare, mild steel MIG wire, SuperGlide welding on metals with a medium to high presence of millscale. For best performance use on clean, oil-free, and rust-free base material.
  • Page 110 Consumables ® Electrode General Name Class Description Low Alloy Wire, con’t. SuperArc ® LA-90 ER80S-D2 SuperArc ® ER90S-D2 tensile strength requirements of 80,000 to 90,000 psi (552-620 MPa) minimum. The addition (ER90S-G) of 0.5% molybdenum provides strength after stress relief. Ideal selection when welding ASTM A182, A217, A234 and A335 high temperature pipe, fittings, flanges and valves and A336 pressure vessel forgings.
  • Page 111 MIG Wire. MORE QUALITY Thanks to the cleanest wire in the industry. MORE PRODUCTIVITY Thanks to a smoothest feeding wire in the industry. MORE PEACE OF MIND Thanks to Lincoln Electric’s ® 100% Satisfaction Guarantee. Why Buy Anything Else? www.lincolnelectric.com/welding-consumables...
  • Page 112 Consumables Aluminum MIG Wires Electrode General Name Class Description SuperGlaze ® SuperGlaze ® 1100 ER1100 SuperGlaze Suitable for electrical and chemical applications utilizing aluminum base metal with little or no alloying elements. Like all 1XXX filler alloys, Lincoln’s aluminum MIG wire and requires extra care to ensure good feeding. SuperGlaze ®...
  • Page 113 ULTRA DEPENDABILITY Thanks to optimized mechanical properties Thanks to optimized mechanical properties and exceptional chemistry control. and exceptional chemistry control. ULTRA PROTECTION ULTRA PROTECTION Thanks to Lincoln Electric’s ® Thanks to Lincoln Electric’s ® NEW ProTech ® Foil Bag packaging.
  • Page 114 Consumables UltraCore ® Gas-Shielded Flux-Cored Wires Electrode Recm’d Name Class Shielding Gas Gas-Shielded Flux-Cored Wires UltraCore ® 71A85 E71T-1M-D H8 75-85% Argon E71T-9M-D H8 with a balance of CO UltraCore ® E71T-1 H8 75% Argon 71A75 Dual E71T-1M H8 with a balance E71T-9 H8 of CO E71T-9M H8...
  • Page 115 Electrode Recm’d Name Class Shielding Gas Gas-Shielded Flux-Cored Wires, con’t. UltraCore ® E71T-1J H8 100% CO 712C E71T-91J H8 E71T-12J H8 UltraCore ® Low Alloys Low Alloys UltraCore ® E81T1-Ni1MJ H4 75% Ar/CO 81Ni1A75-H UltraCore ® E81T1-Ni1CJ H4 100% CO 81Ni1C-H UltraCore ®...
  • Page 116 Consumables ® Metalshield Electrode Recm’d Name Class Shielding Gas Mild Steel Metal-Cored Wires Metalshield ® E70C-6M 75-92% Argon ® with a balance of CO 95-98% Argon with a balance of CO Metalshield ® E70C-6M H8 75-90% Argon ® -706 with a balance of CO 95-98% Argon with a balance...
  • Page 117 Electrode Recm’d Name Class Shielding Gas Mild Steel Flux-Cored Wires — High Deposition Outershield ® E70T-1, 100% CO E70T-9 Outershield ® E70T-1H8, 100% CO XLH70 E70T-9H8 Mild Steel Flux-Cored Wires — All Position Outershield ® E71T-1 H8, 100% CO E71T-9 H8 75-82% Argon/ with a balance of CO...
  • Page 118 Consumables ® Outershield Electrode Recm’d Name Class Shielding Gas Mild Steel Flux-Cored Wires — All Position, con‘t. Outershield ® E71T-1, 100% CO E71T-9 75-80% Argon with a balance of CO Low Alloy Flux-Cored Wires Outershield ® E81T1-Ni1MJ H8 75-82% Argon 81Ni1-H with a balance of CO...
  • Page 119 Electrode General Name Class Description High Speed Single Pass Welding Wires Innershield ® E70T-3 NR-5 is great for high speed, flat and horizontal, single pass only, automatic welding ® applications. Recommended for maximum steel thickness up to 3/16” (4.8 mm). Innershield ®...
  • Page 120 This advanced technology wire is designed for high deposition rate welding, even ® -233 out-of-position, while delivering good Charpy V-Notch properties. Innershield is welder-friendly, making it easier to pass tough qualification tests and deposit great looking beads. In-Position Welding Wires with Impact Requirements Innershield ®...
  • Page 121 Electrode General Name Class Description In-Position Welding Wires with No Impact Requirements Innershield ® E70T-7 Very high deposition rates and fast travel speeds. Welds a wide range of mild steels and ® -311 some low alloy steels. Good bead shape and easy slag removal. Innershield ®...
  • Page 122 Consumables • Outstanding Arc Stability • Outstanding Arc Stability • Exceptional Chemical Composition • Exceptional Chemical Composition • Industry Leading Consistency • Industry Leading Consistency Submerged Arc www.lincolnelectric.com/welding-consumables Stick...
  • Page 123 Stainless, Nickel Red Baron to moisture pick-up and resulting starting porosity. Optimized for all position welding. ® Electrode Recm’d Name Class Polarity Description Red Baron ® Stainless Steel Stick Electrode Red Baron ® E308L-16 308L MR Red Baron E308-15, ® 308/308L-V MR E308L-15 Red Baron...
  • Page 124 Consumables Stainless, Nickel The Blue Max type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding. Electrode Recm’d Name...
  • Page 125 Stainless, Nickel The Blue Max type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding. Electrode Recm’d Name...
  • Page 126 Consumables Stainless, Nickel The Blue Max type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding. Electrode General Name...
  • Page 127 Stainless, Nickel Lincoln Electric’s They are characterized by their ease of operation, low spatter, easy slag removal and excellent bead appearance. The Blue Max all position welding, especially vertical-up and overhead. Electrode Recm’d General Name Class Polarity Description Blue Max Gas-Shielded, Flux-Cored Wires ®...
  • Page 128 Consumables Stainless, Nickel Blue Max for downhand and horizontal only. Short circuiting mode and pulsed arc can be used for out of position welding. Gas shielding mixtures recommended are either Argon and Oxygen blend for spray and pulsed transfer, or a Helium-rich blend for short circuiting and STT Electrode Recm’d...
  • Page 129 Blue Max fluxes like ST-100, and with highly basic unalloyed fluxes like 880, 882, 801, 802 and Blue Max Electrode Recm’d Name Class Polarity Description Blue Max ® Submerged Arc Wire Blue Max ® ER308, S308/308L ER308L Blue Max ® ER309, S309/309L ER309L...
  • Page 130 Consumables Lincoln Electric offers a complete line of hardfacing and Lincoln Electric offers a complete line of hardfacing and high alloy welding consumables to meet your demanding applications. high alloy welding consumables to meet your demanding applications. Lincoln Electric — The Wear-Control Specialist Lincoln Electric —...
  • Page 131 Electrode Hardness General Name Rockwell C Description Build-Up Wearshield ® 23-28 For carbon and low alloy steels. Builds up worn steel parts to produce tough, forgeable, machinable surfaces of moderate hardness. Wearshield ® BU-30 31-38 Moderate hardness to resist shock. Used as final overlay on parts which must be machined or forged.
  • Page 132 Consumables Hardfacing Stick Electrode Electrode Hardness General Name Rockwell C Description Severe Impact Wearshield ® 17-20 For building up austenitic manganese steel and cladding carbon steel. Pounding in service Mangjet ® work hardens the deposit to develop maximum hardness and abrasion resistance (40-50 Rc). Wearshield ®...
  • Page 133 Electrode Hardness General Name Rockwell C Description Build-Up Lincore ® 85-95 R b For rebuilding worn parts to near final size before applying final hardfacing layer(s), which is more wear resistant. Use on carbon, low alloy steels. Lincore ® BU-G 20-35 R c Gas-shielded cored wire for build-up of mild steel and low alloy steel parts to bring them to 30-42...
  • Page 134 Consumables Hardfacing Flux-Cored Wires Electrode Hardness General Name Rockwell C Description Severe Impact, con’t. Lincore ® 40-50 Provides impact resistance on carbon, low alloy, austenitic manganese and stainless steels. 15CrMn Good for joining manganese steels. Limit interpass to 500° F. Lincore 15CrMn LS 40-50 Lincore 15CrMn LS is a self-shielded, flux-cored wire with the same characteristics as Lincore...
  • Page 135 Hardfacing Submerged Arc Wires Lincore composition, hardness and microstructure for a variety of applications. Electrode Hardness General Name Rockwell C Description Build-Up Lincore ® 22-28 R c For build-up on continuous caster rolls for the steel industry, with 801, 802 or 880 flux. Lincore ®...
  • Page 136 Consumables Hardfacing Submerged Arc Wires Lincore composition, hardness and microstructure for a variety of applications. Electrode Hardness General Name Rockwell C Description Metal-To-Metal Wear, con’t. Lincore ® 102HC 53-60 R c For hardfacing work and transfer rolls for steel mill with 802 flux. Tool steel deposit resists softening in PWHT.
  • Page 137 Lincoln defines neutral fluxes as those which will not produce any significant changes in the all weld metal composition as a result of a large change in the arc voltage, and thus the arc length. Lincoln defines alloy fluxes as those which are used with a plain carbon steel electrode to make alloy weld deposits. The alloys for the weld deposit are added as ingredients in the flux.
  • Page 138 Consumables UBMERGED UBMERGED Controlled Chemistry for Wire Electrode and Flux Controlled Chemistry for Wire Electrode and Flux • • • Consistent Wire Electrode Diameter • Consistent Wire Electrode Diameter • Controlled Dust Levels • Controlled Dust Levels • Engineered Particle Integrity •...
  • Page 139 Electrode General Name Class Description Lincolnweld ® Carbon Steel Solid Wire Lincolnweld ® L-50 EM13K Lincolnweld Lincolnweld automatic welding. Lincolnweld ® L-56 EH11K Lincolnweld which is primarily used with 880M flux on multiple pass welds requiring 70 ksi tensile strength in the stress relieved condition. Lincolnweld ®...
  • Page 140 Consumables Submerged Arc Electrode General Name Class Description Lincolnweld ® Carbon Steel Solid Wire, con’t. Lincolnweld ® L-S3 EH12K Lincolnweld with Lincolnweld 880M or 8500 flux. It produces good low temperature impacts at the higher deposition rate procedures typically used on offshore drilling platform legs. Lincolnweld ®...
  • Page 141 Electrode General Name Class Description Lincolnweld ® Carbon Steel Cored Wire Lincolnweld ® LC-72 Lincolnweld deposition rate over solid wire yet maintain good bead shape, penetration, and slag removal. Deposition can be increased 10-30% over solid wire. Lincolnweld Low Alloy Steel Cored Wires Lincolnweld ®...
  • Page 142 Consumables Submerged Arc Electrode General Name Description Fluxes – Active 760 is recommended for applications where porosity caused by arc blow is a problem. In addition, it produces excellent appearance on flat fillet welds when using a constant voltage power source. Lincolnweld ®...
  • Page 143 Electrode General Name Description Fluxes – Special Purpose Neutral Lincolnweld ® 960 is a low cost, general purpose flux designed to weld butt joints and both single and multiple pass fillets. It can be used for automatic and semiautomatic welding. It produces welds with good impact strength and good slag removal.
  • Page 144 Consumables PREMIUM PIPE WELDING CONSUMABLES PREMIUM PIPE WELDING CONSUMABLES World-Class Performance. World Wide Support. World-Class Performance. World Wide Support. Lincoln’s Q2 Certification: Lot-Tested • Lincoln’s Q2 Certification: Lot-Tested • Special Moisture Resistant Packing Special Moisture Resistant Packing • • Single Source Welding Expertise Single Source Welding Expertise •...
  • Page 145 Electrode Recm’d Name Class Polarity Description Cellulosic All Position Stick (SMAW) Electrodes Pipeliner ® E6010 DC± Pipeliner ® E7010-P1 DC± Pipeliner ® E8010-P1 Low Hydrogen Stick (SMAW) Electrodes Pipeliner ® E7016 H4 Pipeliner ® E7018-1 H4R Pipeliner ® E8018-G H4 Pipeliner ®...
  • Page 146 Consumables Pipeliner ® Electrode Recm’d Name Class Polarity MIG (GMAW) Wires Pipeliner ® ER70S-G 70S-G Pipeliner ® ER80S-G 80S-G Self-Shielded Flux-Cored (FCAW-S) Wires Pipeliner ® E71T8-K6 ® -207+ Pipeliner ® E81T8-6 ® -208XP Gas-Shielded Flux-Cored (FCAW-G) Wires Pipeliner ® E71T-1MJH8 G70M E71T-9MJH8 75-80% Ar/...
  • Page 147 • Ethernet/DeviceNet Interfaces ....157 ™ MIG Wire Feeder/Welder Options • Welding Kits (Aluminum and Innershield • Power MIG Spool Gun Systems ... . . 158 ®...
  • Page 148 Recommended General Options Stick ACCESSORY KITS Accessory Kit, 400 Amp For stick welding. Includes 35 ft. (10.7 m) #2/0 electrode cable with lug, 30 ft. (9.1 m) #2/0 work cable with lugs, headshield, filter plate, work clamp and electrode holder. Order K704 Accessory Kit, 150 Amp For stick welding.
  • Page 149 TIG MODULE TIG Module Portable, high frequency unit with gas valve for TIG weld- ing. Rated at 300 amps/60% duty cycle. Order K930-2 Control Cable Connects TIG Module to power source. Order K936-1 for 9-pin to 14-pin Order K936-3 for 9-pin to 6-pin plus 115V Order K936-4 for 9-pin to 115V...
  • Page 150 Recommended General Options TIG, con’t. PRO-TORCH TIG TORCHES ™ Light and easy to use, these torches feature flexible head models that give you the power of maximum versatility and maneuverability. A molded, knurled handle gives you a sure grip so you can focus on the weld. Available in either air-cooled or water-cooled designs. Request publication E12.150 for details.
  • Page 151 305 G, SAE-400, SAE-400 Severe Duty Recommended General Options FULL KVA KITS Full-KVA Adapter Kit (1-Phase) Provides convenient con- nection of Lincoln Electric equipment with NEMA 6-50P plug to Lincoln welders having a full KVA receptacle. ® Order K1816-1 for all ®...
  • Page 152 500, Air Vantage ® www.lincolnelectric.com Docking Kit Secures the K2642-1 Polarity/ Multi-Process Switch to the engine-driven welder roof. Release latch permits removal of K2642-1 Polarity/ Multi- Process Switch. Made from stainless steel for rust-free operation. For all Lincoln Chopper Technology ®...
  • Page 153 Lubriplate ® grease. Assembles directly to the base of the SAE-400 or SAE- 400 Severe Duty welder. Also includes a Duo-Hitch ™ – a 2" Ball/Lunette Eye combination hitch. Overall width: 55". Order K2641-1 for SAE-400,...
  • Page 154: Power Sources

    Includes stable plat- forms for welder and gas bot- tle platform, lower tray for added storage capacity and adjustable height handle. Order K520 for AC-225C, SP-140T, SP-180T, Power ® 140C, Power MIG 180C Welding Cart...
  • Page 155 POWER SOURCE OPTIONS Advanced Control Panel Provides 2/4-step trigger with adjustable Pulser controls and Downslope timer for TIG welding. Also includes adjustable Hot Start Arc Force ™ internal panel controls for stick welding, and other user selectable features. Order K2621-1 for Precision TIG Advanced Process Panel Includes Pulsed MIG,...
  • Page 156 Recommended General Options MIG Wire Feeder/Welder WELDING KITS .035" Aluminum Welding Includes drive roll, non-metal- lic cable liner and contact tips (qty. 6) for feeding .035" (0.9 mm) aluminum MIG wire. Also includes 1 lb. spool of SuperGlaze ® 4043 aluminum MIG wire.
  • Page 157: Wire Feeder

    DUAL PROCEDURE KITS AND REMOTE PENDANTS Dual Procedure/Memory Panel User memories work by copy- ing the weld procedure from one of the six memories into either the A or B procedure. Weld procedures are saved into the memories only when the operator chooses.
  • Page 158 Recommended General Options Wire Feeder, con’t. CONTROL CABLES AND ADAPTERS Description Wire Feeder Control Cables Wire Feeder Control Cable Wire Feeder Control Cable Wire Feeder Control Cable Wire Feeder Control Cable Wire Feeder Control Cable Wire Feeder Control Cable Extensions and Adapters Wire Feeder Control Cable Extension (May require K1818-10, K1819-10, K1820-10 or K1501-10, depending...
  • Page 159 WELD CABLES Coaxial Weld Power Weld Power Cables Cables Connection Recommended for STT ® pulse welding when using Twist-Mate long distances between Lug to Lug feeder and power source. Order K1796-25 25 ft. (7.6 m), 350 amps Order K1796-50 Twist-Mate 50 ft.
  • Page 160 Recommended General Options Wire Feeder, con’t. WIRE ADAPTERS, COVERS AND STRAIGHTENERS 8" O.D. Spool Adapter Permits 8" (200 mm) O.D. spools to be mounted on 2" (51 mm) O.D. spindles. Order K468 14 lb. Innershield ® Coil Adapter Permits 14 lb. (6 kg) Innershield ®...
  • Page 161 DRIVE ROLL AND GUIDE TUBE KITS Power MIG ® 215, 255C, 350MP, LN ™ Power Feed ™ 25M, LF-72, LN ™ -25 PRO Description Product Number 2-Roll Solid Wire (includes stainless steel) Wire .023-.030" (0.6-0.8mm) KP1696-030S .035" (0.9mm) solid KP1696-035S Drive .035", .045"...
  • Page 162 Recommended General Options DON’T BE UNDERGUNNED! Magnum ® Guns Increase Your: • Productivity • Ease-Of-Use • Peace-Of-Mind MODEL Current Range (Amps) Magnum ® 100 Amp Gun Magnum ® 200 Amp Gun Magnum ® 250 Amp Gun Magnum ® 300 Amp Gun Magnum ®...
  • Page 163: Welding Guns

    MIG and Gas-Shielded Cored Wire Guns Magnum ® MIG and gas-shielded cored wire guns are engineered with the welder in mind. The handle grip design provides balance, reduces operator fatigue and offers a sure, confident grip. Magnum ® gas-shielded welding guns have outstanding construction including a proprietary wound liner, a durable abrasion-resistant gun cable outer jacket and a gooseneck that’s three-layer insulated.
  • Page 164 Recommended General Options Welding Guns, con’t. Magnum Guns ® MIG and Gas-Shielded Cored Wire Guns, con’t. Magnum ® (550 amps, 60% duty cycle, CO shielding gas.) Wire Diameter Cable .035"-.045" (0.9-1.2 mm) Gun Type Length Gun Connector ft. (m) 600A Open-End Standard 10 (3.0) —...
  • Page 165 Python ® and Python ® - Plus Push-Pull Guns Hold the Python ® in your hand and you’ll know why this is a favorite among new and experienced welders. The ergonomic handle design, fingertip controls and foolproof set-up make the Python the most advanced gooseneck gun on the market.
  • Page 166 Recommended General Options Welding Guns, con’t. Spool Guns Magnum ® 100SG Spool Gun The Magnum ® 100SG spool gun is the lowest cost way to add reliable and precisespool gun wire feeding performance for soft aluminum wire. It’s easy to set up, doesnot require a bulky outboard adapter/power module and shares gun expendable partswith the standard MIG gun included with the Power MIG Request publication E12.21 Magnum...
  • Page 167 FUME EXTRACTION GUNS Magnum ® Pro 350XA 350 amp capacity at 100% duty cycle (CO superior fume extraction per- formance in severe GMAW and FCAW-GS applications. Order K2649-1 Magnum ® Pro 550XA Rated 550 amps at 100% duty cycle (O shielding).
  • Page 168 Recommended General Options SEE MORE. DO MORE. Vista Vista 3000 3000 Vista Vista 2000 2000 Varia Variable Shade 9-13 able Shade 9-13 13 Variable Sensitivity - Grind/TIG Variable Sensitivity - Grind/TIG Variable Delay Variable Delay Pick Your Style: Pick Your Pick Your Style: Pick Your Style: Pick Your...

Table of Contents