Related Manuals for Agilent Technologies IDP-15
Summary of Contents for Agilent Technologies IDP-15
- Page 1 Vacuum Products Division IDP-15 INSTRUCTION MANUAL Dry Scroll Vacuum Pump Manual No. X3815 90000 Revision F December 2017...
- Page 2 IDP-15 Dry Scroll Vacuum Pump Copyright 2017 Agilent, Inc.
- Page 3 IDP-15 Dry Scroll Vacuum Pump Warranty Products manufactured by Seller are warranted against defects in materials and workmanship for twelve (12) months from date of shipment thereof to Customer, and Seller's liability under valid warranty claims is limited, at the option of Seller, to repair, to replace, or refund of an equitable portion of the purchase price of the Product.
- Page 4 IDP-15 Dry Scroll Vacuum Pump This page intentionally left blank.
-
Page 5: Table Of Contents
Courant d'exécution ......................31 Start Current.......................... 31 Raccordements mécaniques....................32 Mechanical Connections ....................... 33 Operation ............................ 36 Cleaning the Pump........................ 36 IDP-15 Integrated Isolation Valve ..................36 Troubleshooting .......................... 39 Maintenance ..........................40 Cleaning ..........................40 Kits and Service Options....................... 40 Entretien............................41 Nettoyage.......................... - Page 6 IDP-15 Dry Scroll Vacuum Pump This page intentionally left blank.
-
Page 7: Instructions For Use
The IDP-15 is a hermetic, dry scroll vacuum pump. This pump is suitable for pumping air or inert gases. The pump is not intended to pump corrosive, explosive, or particulate-forming gases. -
Page 8: Storage
IDP-15 Dry Scroll Vacuum Pump Storage When transporting and storing the pump, the following environmental requirements should not be exceeded: 20 °C to +60 °C (4 °F to 140 °F) Temperature: Relative humidity: 0 to 95% (non-condensing) Maintenance Personnel responsible for pump operation and maintenance must be well-trained and aware of the accident prevention rules. -
Page 9: Instructions D'utilisation
à celle fournie par les normes nationales spécifiques. L'IDP-15 est une pompe à vide à spirales sans huile hermétique. Cette pompe s'adapte au pompage de l'air ou des gaz inertes. La pompe n'est pas destinée à pomper les gaz corrosifs, explosifs, ou formant des particules. -
Page 10: Entreposage
IDP-15 Dry Scroll Vacuum Pump Entreposage Lors du transport et du rangement de la pompe, les conditions environnementales suivantes ne doivent pas être dépassées: Température: -20 °C à +60 °C Humidité relative: 0 to 95% (non-condensation) Entretien Le personnel responsable de l’utilisation et de l’entretien de la pompe doit être bien formé... -
Page 11: Mise Au Rebut
IDP-15 Dry Scroll Vacuum Pump Mise au rebut Signification du logo WEEE retrouvé dans les étiquettes. Le symbole suivant est appliqué conformément à la Directive CE WEEE (Déchets d’équipements électriques et électroniques). Ce symbole (uniquement valide dans les pays de la Communauté... -
Page 12: Technical Information
IDP-15 Dry Scroll Vacuum Pump Technical Information Table 1 Specifications Model IDP-15 Dry Scroll Single Hermetic Vacuum Pump Interface dimensions See Figure 1 on page 14 60 Hz: 257 L/m, 15.4 m ❑ Peak pumping speed ❑ 50 Hz: 213 L/m, 12.8 m... - Page 13 IDP-15 Dry Scroll Vacuum Pump Table 1 Specifications (Continued) Vibration level at inlet, per 9 mms-1 rms ISO 10816-1 Noise level, per ISO 11201 50 dBA ± 2dBA Fuse type Littelfuse, Series 215, 10 A, 250 V, 20 mm L x 5.2 mm D,...
- Page 14 IDP-15 Dry Scroll Vacuum Pump Figure 1 Interface Drawing with Dimensions...
- Page 15 IDP-15 Dry Scroll Vacuum Pump ➀ Front Cowling Screws; M5 (6) ➁ Front Cowling ➂ Inlet (NW25) ➃ Inlet Screen ➄ Exhaust NW16 ➅ Gas Ballast Port 1 (1/4" NPT filter plug, provided) ➆ Gas Ballast Port 2 (1/4" NPT filter plug,...
-
Page 16: Unpacking And Inspection
1. Orient the shipping container with This End Up on top. 2. Open the box, remove the foam block and carefully lift the IDP-15 out of the box. Attach a hoist capable of lifting 250 pounds onto the eyebolt on the top of the pump. - Page 17 IDP-15 Dry Scroll Vacuum Pump 6. Disengage shipping locks and enable vibration isolation by inserting a 4 mm Allen wrench into each of the four shipping lock access holes (Figure 3 on page 17) and turning the screws clockwise until significant resistance occurs. The pump body is now floating on its isolation mounts.
-
Page 18: Déballage Et Inspection
Le poids total de l'emballage, pompe IDP-15 incluse est d'environ 54 kg (118 lbs). Lorsque vous déballez la pompe, veillez à ne pas la faire Avertissement tomber et évitez tout genre d'impact ou de vibration de choc... - Page 19 IDP-15 Dry Scroll Vacuum Pump 6. Désenclenchez les verrous de navigation et activez l'isolation vibratoire en insérant une clé Allen de 4 mm dans chacun des quatre trous d'accès des verrous de navigation (Figure 3 on page 17) et en tournant les vis vers le sens horaire jusqu'à ce qu'une résistance importante se produise.
-
Page 20: Installation
IDP-15 Dry Scroll Vacuum Pump Installation During operation, the following environmental conditions must be respected: Temperature: +5 °C to +40 °C (41 °F to 104 °F) Relative humidity: 0 to 95% (non-condensing) Safety Do not remove or modify any safety or insulating equipment WARNING from the pump. -
Page 21: Setting The Mains Voltage
(rain, snow, ice), dust, aggressive gases, or in explosive environments or those with a high fire risk. If placing the IDP-15 pump inside an enclosure, provide ample ❑ room to supply ambient air to both the front and rear air intakes of the pump. -
Page 22: Startup
IDP-15 Dry Scroll Vacuum Pump Startup In order to reach maximum vacuum, the pump must be left running for about an hour with the inlet sealed. Set voltage selector switch to appropriate setting. 1. Check that the inlet screen is installed before beginning operation. -
Page 23: Electrical Connections
IDP-15 Dry Scroll Vacuum Pump Electrical Connections For 100/120 V service, connect the IDP-15 to a 15 A circuit. Operation in a smaller capacity circuit can cause nuisance circuit breaker trips when the motor is started, especially if mains voltage is below 100 V. - Page 24 IDP-15 Dry Scroll Vacuum Pump Grounding Instructions This product should be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This pump must be equipped with a power cord that has a grounding wire with an appropriate grounding plug.
-
Page 25: Run Currents
60 Hz 7.80 7.93 3.90 3.90 3.94 50 Hz Start Current Table 4 lists the typical IDP-15 maximum starting current and duration. Table 4 Typical IDP-15 Maximum Starting Current and Duration 50 Hz 60 Hz Mains Voltage Current (A) Time (ms) -
Page 26: Installation
IDP-15 Dry Scroll Vacuum Pump Installation Lors de l’opération, les conditions environnementales suivantes doivent être respectées: Température: +5°C à +40°C Humidité relative: 0 to 95% (non-condensation) Sécurité N'enlevez ou ne modifiez aucun matériel de sécurité ou Avertissement isolant de la pompe. Ce faire peut créer un grave danger de sécurité... -
Page 27: Réglage De La Tension Secteur
(pluie, neige, glace), à la poussière, aux gaz agressifs, dans des environnements explosifs ou ceux avec un risque élevé d'incendie. Si vous placez la pompe IDP-15 à l'intérieur d'une ❑ enceinte, laissez assez d'espace pour fournir de l'air ambiant aux entrées d'air avant et arrière de la pompe. -
Page 28: Démarrage
Raccordements électriques Pour un service de 100/120 V, branchez l’IDP-15 à un circuit de 15 A. L’opération dans un circuit d’une capacité plus petite peut provoquer des déclenchements de disjoncteur intempestifs lorsque le moteur est démarré, surtout si la tension secteur est inférieure à... - Page 29 IDP-15 Dry Scroll Vacuum Pump Câble électrique Plusieurs options de câble électrique sont disponibles auprès de votre distributeur Agilent. Les descriptions des câbles électriques disponibles et leurs numéros de commande sont indiqués dans le Table 5. Pour l'opération à tension élevée, la pompe doit être REMARQUE branchée à...
- Page 30 IDP-15 Dry Scroll Vacuum Pump Instructions de mise à la terre Ce produit doit être mis à la terre. En cas de court-circuit électrique, la mise à la terre réduit le risque de choc électrique en fournissant un fil d’évacuation pour le courant électrique.
-
Page 31: Courant D'exécution
7.80 7.93 3.90 3.90 3.94 50 Hz Start Current Table 7 énumère le courant et la durée de démarrage maximaux typiques de l'IDP-15. Table 7 Typical IDP-15 Maximum Starting Current and Duration 50 Hz 60 Hz Tension secteur Courant (A) -
Page 32: Raccordements Mécaniques
IDP-15 Dry Scroll Vacuum Pump Raccordements mécaniques Entrée de la pompe Utilisez un matériel de vide propre NW25 ou plus grand d’une longueur la plus courte possible entre la pompe et l’enceinte sous vide. Insérez un soufflet entre la pompe et l’enceinte sous vide pour fournir une isolation vibratoire et un soulagement de traction. -
Page 33: Mechanical Connections
16 mm ID, or larger, diameter hardware. Mechanical Support The IDP-15 pump is designed for three different modes including: 1.) a bench top mode, 2.) a mode where the pump is bolted to a support structure, and 3.) a shipping mode. - Page 34 IDP-15 Dry Scroll Vacuum Pump Gas Ballast When pumping gas containing water vapor or any condensible gases, it is recommended that one of the two gas ballast ports be opened. Even very low amounts of water or condensible gases could require the use of gas ballast, as liquid will slowly, but continuously accumulate in the pump eventually resulting in loss of vacuum performance and reduced tip seal life.
- Page 35 Attention lest d'air. The IDP-15 pump is equipped with two gas ballast ports. Gas ballast port 1 is used for moderate water vapor loads, such as intermittently pumping out a volume exposed to normal ambient humidity. Gas ballast port 2 is used for high water vapor loads, such as repetitively pumping out a volume exposed to excessive ambient humidity, or process gas loads with a high-water vapor content.
-
Page 36: Operation
All IDP-15 scroll pumps are supplied with an exhaust valve to prevent rapid leak-up to atmospheric pressure in the event of power loss. However, even with the exhaust valve there will be a rise of pressure at the inlet of any vacuum pump, which is typically above a safe value for backing a turbomolecular pump. - Page 37 The Integrated Isolation Valve is designed to engage only in the event of loss of power to the pump, or a thermal shutdown of the motor. IDP-15 pumps with an EC stamp in the lower right hand corner of the product label are designed to engage the Integrated Isolation Valve in the case of either loss of power to the pump or thermal shut down of the motor.
- Page 38 IDP-15 Dry Scroll Vacuum Pump before opening the Integrated Isolation Valve. The time delay is necessary to avoid exposing the vacuum system to sudden, excessive pressures. As the Integrated Isolation Valve opens, the pressure in the vacuum system will ❑...
-
Page 39: Troubleshooting
Identify the cause of the overload. The IDP-15 is equipped with an auto-reset thermal motor protector. This protector automatically shuts down the pump when it detects an overload condition, and automatically restarts the pump when the motor has cooled to within an acceptable temperature range. -
Page 40: Maintenance
Maintenance Cleaning Exterior The exterior surfaces of the IDP-15 may be cleaned with alcohol or mild detergents only. Interior Run the pump periodically with the inlet open at atmosphere for a minute or two to flush it out. For more information, see “Cleaning the Pump” on page 36. -
Page 41: Entretien
IDP-15 Dry Scroll Vacuum Pump Entretien Nettoyage Extérieur Les surfaces extérieures de l’IDP-15 peuvent être nettoyées avec de l’alcool ou des détergents doux uniquement. Intérieur Faites marcher la pompe régulièrement avec l’entrée ouverte dans l’atmosphère pendant une minute ou deux pour la rincer. Pour plus d’informations, voir “Cleaning the Pump” on... -
Page 42: Tip Seal Replacement
Only trained service personnel should attempt this work. WARNING Always use eye protection when performing service. Disconnect the IDP-15 mains connection by unplugging the IEC power cord from the unit before beginning any maintenance activity. If dangerous gases were being pumped, ensure the pump is clear of all dangerous materials prior to disassembly. - Page 43 IDP-15 Dry Scroll Vacuum Pump IDP-15 Disassembly (Continued) 5. Rotate the cowl so that it clears the exhaust port (red arrow). 6.Remove the cowling and lay it on its back. 7.Disconnect the white plug (red arrow). This is an integral lock connector and is keyed to plug together only one way.
- Page 44 IDP-15 Dry Scroll Vacuum Pump IDP-15 Disassembly (Continued) Outboard Housing and Tip Seals Removal 1.Use an 5 mm Allen key to remove the six screws on the outboard housing (the three screws on left not shown). Remove the lower screws first to support the housing.
- Page 45 IDP-15 Dry Scroll Vacuum Pump IDP-15 Disassembly (Continued) Tip Seal Replacement 1.Remove the new tip seal from the kit.The tip seal is supplied in one length, sufficient to create a short and a long segment for the orbiting plate and the outboard housing (four segments total).The tip seal cross section is...
- Page 46 IDP-15 Dry Scroll Vacuum Pump IDP-15 Reassembly 1. Align the outboard housing with the orbiting plate using the pin and pin alignment hole shown by the red arrows. Ensure that the tip seals and O-ring do not get pinched or misaligned.
- Page 47 IDP-15 Dry Scroll Vacuum Pump To test the pump: 1. Run the pump for about 5 seconds. Verify that the front fan is running. If you hear loud noises or observe labored operation, this indicates that the tip seal or main O-ring are possibly out of place.
- Page 48 IDP-15 Dry Scroll Vacuum Pump This page intentionally left blank.
- Page 49 Please follow these instructions whenever one of our products needs to be returned. 1) Complete the attached Request for Return form and send it to Agilent Technologies (see below), taking particular care to identify all products that have pumped or been exposed to any toxic or hazardous materials.
- Page 50 This page intentionally left blank. 4) HEALTH and SAFETY CERTIFICATION AGILENT TECHNOLOGIES CANNOT ACCEPT ANY PRODUCTS CONTAMINATED WITH BIOLOGICAL OR EXPLOSIVE HAZARDS, RADIOACTIVE MATERIAL, OR MERCURY AT ITS FACILITY. Call Agilent Technologies to discuss alternatives if this requirement presents a problem.
- Page 51 Shipping Regulations (IATA, DOT, etc.) and carrier requirements. Customers receiving an Advance Exchange product agree to return the defective, rebuildable part to Agilent Technologies within 15 business days. Failure to do so, or returning a non-rebuildable part (crashed), will result in an invoice for the non-returned/non-rebuildable part.
- Page 52 IDP-15 Dry Scroll Vacuum Pump This page intentionally left blank.
- Page 54 Service & Support North America India Southeast Asia Agilent Technologies Agilent Technologies India Pvt. Ltd. Agilent Technologies Sales Sdn Bhd Vacuum Products Division Vacuum Products Division Vacuum Products Division 121 Hartwell Avenue G01. Prime corporate Park, Unit 201, Level 2 uptown 2,...