Related Manuals for Agilent Technologies IDP-15
Summary of Contents for Agilent Technologies IDP-15
- Page 1 Vacuum Products Division IDP-15 INSTRUCTION MANUAL Dry Scroll Vacuum Pump Manual No. X3815 90000 Revision B August 2013...
- Page 2 IDP-15 Dry Scroll Vacuum Pump Copyright 2013 Agilent, Inc.
- Page 3 IDP-15 Dry Scroll Vacuum Pump Warranty Products manufactured by Seller are warranted against defects in materials and workmanship for twelve (12) months from date of shipment thereof to Customer, and Seller's liability under valid warranty claims is limited, at the option of Seller, to repair, to replace, or refund of an equitable portion of the purchase price of the Product.
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Page 5: Table Of Contents
Run Currents......................... 18 Start Current.......................... 18 Mechanical Connections ....................... 19 Operation ............................ 20 Cleaning the Pump........................ 20 IDP-15 Integrated Isolation Valve ....................20 Troubleshooting .......................... 22 Maintenance ..........................23 Cleaning ..........................23 Kits and Service Options....................... 23 Tip Seal Replacement......................24... - Page 6 IDP-15 Dry Scroll Vacuum Pump This page intentionally left blank.
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Page 7: Instructions For Use
The IDP-15 is a hermetic, dry scroll vacuum pump. This pump is suitable for pumping air or inert gases. The pump is not intended to pump corrosive, explosive, or particulate-forming gases. -
Page 8: Storage
IDP-15 Dry Scroll Vacuum Pump Storage When transporting and storing the pump, the following environmental requirements should not be exceeded: 20 °C to +60 °C (4 °F to 140 °F) Temperature: Relative humidity: 0 to 95% (non-condensing) Atmospheric 500 to 1060 hPa... -
Page 9: Technical Information
IDP-15 Dry Scroll Vacuum Pump Technical Information Table 1 Specifications Model IDP-15 Dry Scroll Single Hermetic Vacuum Pump Interface dimensions See Figure 1 on page 12 50 Hz: 257 L/m, 15.4 m ❑ Peak pumping speed 60 Hz: 213 L/m, 12.8 m ❑... - Page 10 IDP-15 Dry Scroll Vacuum Pump Table 1 Specifications (Continued) Noise level, per ISO 11201 50 dBA ± 2dBA Fuse type Littelfuse, Series 215, 10 A, 250 V, 20 mm L x 5.2 mm D, Time Delay / Slow Blow or equivalent, vendor part number 0215010...
- Page 11 IDP-15 Dry Scroll Vacuum Pump Figure 1 Interface Drawing with Dimensions...
- Page 12 IDP-15 Dry Scroll Vacuum Pump ➀ Front Cowling Screws; M5 (6) ➁ Front Cowling ➂ Inlet (NW25) ➃ Inlet Screen ➄ Exhaust NW16 ➅ Gas Ballast Port 1 (1/4" NPT filter plug, provided) ➆ Gas Ballast Port 2 (1/4" NPT filter plug,...
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Page 13: Unpacking And Inspection
(Figure 2 on page 13). 1. Orient the shipping container with This End Up on top. 2. Open the box, remove the foam block and carefully lift the IDP-15 out of the box. Remove the plywood base. 3. Save the carton and all packing materials. -
Page 14: Installation
(rain, snow, ice), dust, aggressive gases, or in explosive environments or those with a high fire risk. ❑ If placing the IDP-15 pump inside an enclosure, provide ample room to supply ambient air to both the front and rear air intakes of the... -
Page 15: Setting The Mains Voltage
IDP-15 Dry Scroll Vacuum Pump Engage the shipping locks (Figure 2 on page 13) when CAUTION shipping, moving a long distance or during long-term storage. ❑ Be certain that your electrical mains power voltage corresponds to CAUTION that indicated on the fuse/voltage switch. -
Page 16: Electrical Connections
IDP-15 Dry Scroll Vacuum Pump Electrical Connections For 100/115 V service, connect the IDP-15 to a 15 A circuit. Operation in a smaller capacity circuit can cause nuisance circuit breaker trips when the motor is started, especially if mains voltage is below 100 V. - Page 17 IDP-15 Dry Scroll Vacuum Pump Grounding Instructions This product should be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This pump must be equipped with a power cord that has a grounding wire with an appropriate grounding plug.
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Page 18: Run Currents
4.50 6.13 1.93 2.42 2.81 4.02 50 Hz Start Current Table 6 lists the typical IDP-15 maximum starting current and duration. Table 6 Typical IDP-15 Maximum Starting Current and Duration 50 Hz 60 Hz Mains Voltage Current (A) Time (ms) -
Page 19: Mechanical Connections
IDP-15 Dry Scroll Vacuum Pump Mechanical Connections Pump Inlet Use NW25, or larger, clean vacuum hardware with as short a length as practical between the pump and vacuum chamber. Insert a bellows between the pump and vacuum chamber to provide both vibration isolation and strain relief. -
Page 20: Operation
All IDP-15 scroll pumps are supplied with an exhaust valve to prevent rapid leak-up to atmospheric pressure. However, any vacuum pump generates a small increase in inlet line pressure when turned off. - Page 21 IDP-15 Dry Scroll Vacuum Pump With the vacuum system isolated, a very small orifice admits air from the inside the pump to the lower chamber of the Integrated Isolation Valve until its pressure has risen to atmospheric pressure. When the pump is restarted, it starts to evacuate the valve's lower chamber volume first until the pressure is lowered to approximately that of the vacuum system.
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Page 22: Troubleshooting
Identify the cause of the overload. The IDP-15 is equipped with an auto-reset thermal motor protector. This protector automatically shuts down the pump when it detects an overload condition, and automatically restarts the pump when the motor has cooled to within an acceptable temperature range. -
Page 23: Maintenance
Agilent personnel or an authorized rebuild center. Advance exchange pumps are available to minimize downtime. The parts needed for tip seal replacement on the IDP-15 are available in the kit described in Table 8. This kit contains seals and O-rings, and can be obtained from your Agilent dealer. -
Page 24: Tip Seal Replacement
IDP-15 Dry Scroll Vacuum Pump Tip Seal Replacement Required Equipment ❑ Tip Seal Replacement Kit: P/N ❑ 4 mm and 5 mm Allen wrenches X3815-67000 Pry tool (screwdriver or something with Isopropyl alcohol ❑ ❑ a flat edge the size of the tip seal) Lint-free wipes ❑... - Page 25 IDP-15 Dry Scroll Vacuum Pump IDP-15 Disassembly (Continued) 5. Rotate the cowl so that it clears the exhaust port (red arrow). 6.Remove the cowling and lay it on its back. 7.Disconnect the white plug (red arrow). This is an integral lock connector and is keyed to plug together only one way.
- Page 26 IDP-15 Dry Scroll Vacuum Pump IDP-15 Disassembly (Continued) Remove the Outboard Housing and Remove Tip Seals 1.Use an 5 mm Allen key to remove the six screws on the outboard housing (the three screws on left not shown). Remove the lower screws first to support the housing.
- Page 27 IDP-15 Dry Scroll Vacuum Pump IDP-15 Disassembly (Continued) Tip Seal Replacement 1.Remove the new tip seal from the kit.The tip seal is supplied in one length, sufficient to create a short and a long segment for the orbiting plate and the outboard housing (four segments total).The tip seal cross section is...
- Page 28 IDP-15 Dry Scroll Vacuum Pump IDP-15 Reassembly 1. Align the outboard housing with the orbiting plate using the pin and pin alignment hole shown by the red arrows. Ensure that the tip seals and O-ring do not get pinched or misaligned.
- Page 29 IDP-15 Dry Scroll Vacuum Pump The pump is now ready to return to service. Newly installed tip seals may require several hours of run time NOTE to seat properly and enable the pump to meet speed and base pressure specifications.
- Page 30 Please follow these instructions whenever one of our products needs to be returned. 1) Complete the attached Request for Return form and send it to Agilent Technologies (see below), taking particular care to identify all products that have pumped or been exposed to any toxic or hazardous materials.
- Page 31 This page intentionally left blank. 4) HEALTH and SAFETY CERTIFICATION AGILENT TECHNOLOGIES CANNOT ACCEPT ANY PRODUCTS CONTAMINATED WITH BIOLOGICAL OR EXPLOSIVE HAZARDS, RADIOACTIVE MATERIAL, OR MERCURY AT ITS FACILITY. Call Agilent Technologies to discuss alternatives if this requirement presents a problem.
- Page 32 Shipping Regulations (IATA, DOT, etc.) and carrier requirements. Customers receiving an Advance Exchange product agree to return the defective, rebuildable part to Agilent Technologies within 15 business days. Failure to do so, or returning a non-rebuildable part (crashed), will result in an invoice for the non-returned/non-rebuildable part.
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- Page 35 Service & Support North America India Southeast Asia Agilent Technologies Agilent Technologies India Pvt. Ltd. Agilent Technologies Sales Sdn Bhd 121 Hartwell Avenue G01. Prime corporate Park, Unit 201, Level 2 uptown 2, Lexington, MA 02421 USA 230/231, Sahar Road, 2 Jalan SS21/37, Damansara Uptown Tel.: +1 781 861 7200...