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Materials needed:
1. Cut two square pieces of 3 mm thick (1/8 inch) alumi-
num or stainless steel approximately 40 mm (1 5/8")
square. These squares will serve as backing plates.
2. Two nuts, bolts (10 -- 24 x 1") and washers for each
insert that needs repair.
ITEM
1
Crack Repair Kit -- Includes
2
. . .
Fiberglass Patch Kit (Loctite FK--98 or 80265)
3
. . .
Sikaflex 221 Adhesive Sealant (Sikaflex 232--361)
4
. . .
Instruction Sheet
ITEM
1
Insert Repair Kit -- Includes
2
. . .
Insert - 17.53 x 9.91 mm (..690 x .390 in) 1/4--20 Threads
3
. . .
Insert - 15.88 x 6.35 mm (.625 x .250 in) 10-24 Threads
4
. . .
Insert - 25.15 x 7.54 mm (.990 x .297 in) 10-24 Threads
5
. . .
Insert - 10.16 x 9.53 mm (.400 x .375 in) 10-24 Threads
6
. . .
Insert - 12.7 x 9.91 mm (.5 x .390 in) 1/4--20 Threads
7
. . .
Insert - 9.53 x 6.76 mm (.375 x .266 in) 10-24 Threads
8
. . .
Durabond Epoxy E20--HP (Loctite 29314)
9
. . .
Static Mixing Tube (Loctite 983440)
10
. . .
Instruction Sheet
Note: Insert repair procedures require use of an Application Gun, Carrier part number 07--00391--00 (Loctite 983435)
Item
1
2
3
4
5
6
T-296
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Table 6-3 Crack, Chip & Hole Repair Kit
DESCRIPTION
Table 6-4 Insert Repair Kit
DESCRIPTION
Table 6-5 Drill Information
Insert part number
34- 06231- 01
34- 06231- 03
34- 06231- 04
34- 06231- 05
34- 06231- 06
34- 06231- 07
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a. Drill a 1/4" hole in the center of each square backing
plate.
b. Pass the bolts through the bolts holes in the door
hinge, then through the control box at the location
where the hinge insert pulled out.
c. From inside the control box, slide the backing plates
over the bolts and secure in place with the washers
and nuts.
Drill size and depth
10.3 mm x 17.8 mm deep (.404 in. x .700 in. deep)
6.8 mm x 16.3 mm deep (.266 in. x .640 in. deep)
7.9 mm x 25.4 mm deep (.3125 in. x 1.0 in. deep)
6.9 mm (.270 in.) Drill completely through.
10.3 mm (.404 in.) Drill completely through.
6.8 mm (.266 in.) Drill completely through.
6-30
Qty
PART NUMBER
76--00724--00SV
76--00724--00Z
02--00067--02Z
98--02339--00
Qty
PART NUMBER
76--50084--00
34--06231--01
34--06231--03
34--06231--04
34--06231--05
34--06231--06
34--06231--07
02--0082--00
07--00390--00
98--02338--00
1
10
10
10
1
10
10
10
10
10
10
1
1
1
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