Delta DVP-ES2 Manual
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DVP- ES2 Module Manual
20130626
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Summary of Contents for Delta DVP-ES2

  • Page 1 1511, Byucksan Digital Valley 6-cha, Gasan-dong, Geumcheon-gu, Seoul, Korea, 153-704 DVP- ES2 Module Manual TEL: 82-2-515-5303 / FAX: 82-2-515-5302 Delta Electronics Int’l (S) Pte Ltd 4 Kaki Bukit Ave 1, #05-05, Singapore 417939 TEL: 65-6747-5155 / FAX: 65-6744-9228 Delta Electronics (India) Pvt. Ltd.
  • Page 2: Table Of Contents

    DVP-ES2 Module Manual Table of Contents Chapter 1 Analog Input Module DVP04AD-E2 1.1 The A/D Conversion ....................1-1 1.2 Introduction ......................1-1 1.3 Product Profile and Outline ...................1-1 1.3.1 DVP04AD-E2 ....................1-1 1.4 External Wiring .....................1-2 1.5 Specifications .......................1-3 1.6 CR (Control Register)....................1-4 1.6.1 CR in DVP04AD-E2..................1-4...
  • Page 3 2.6.2 Explanation on CR ..................2-4 2.6.3 Explanation on Special Registers D9900~D9999 ..........2-8 2.7 D/A Conversion Curve ...................2-8 2.7.1 Voltage Output Mode..................2-9 2.7.2 Current Output Mode ..................2-9 2.7.3 Adjusting D/A Conversion Curve in Voltage Output Mode ........2-10 2.7.4 Adjusting D/A Conversion Curve in Current Output Mode 1 & Mode 2 ....2-11 2.8 Applications ......................2-12 2.8.1 Analog Current Output ..................2-12 2.8.2 Controlling the Speed of AC Motor Drive ............2-13...
  • Page 4 Chapter 4 Temperature Measurement Module DVP04PT-E2 4.1 The Basic Concept of Platinum Temperature Sensor ..........4-1 4.2 Introduction ......................4-1 4.3 Product Profile and Outline ...................4-1 4.3.1 DVP04PT-E2 ....................4-1 4.4 External Wiring .....................4-2 4.5 Functions and Specifications .................4-2 4.6 CR (Control Register)....................4-3 4.6.1 CR in DVP04PT -E2 ..................4-3 4.6.2 Explanation on CR ..................4-4 4.6.3 Explanation on Special Registers D9900~D9999 ..........4-11...
  • Page 5 5.7.2 Adjusting Conversion Curve ................5-14 5.8 Applications ......................5-15 5.8.1 Thermocouple Temperature Measurement System ..........5-15 5.8.2 How to Set the Module Wizard in WPLSoft ............5-16 5.9 PID Functions .......................5-19 5.9.1 Introduction to PID ..................5-19 5.9.2 PID Control Modes ..................5-21 5.9.3 PID Application Example .................5-24 5.10 Hardware Properties of Temperature Controllers...........5-25...
  • Page 6: Analog Input Module Dvp04Ad-E2

    1. Connection port for extension unit/module 6. Terminals 2. DIN rail (35mm) 7. Mounting hole 3. Model name 8. Fixing clip for extension unit/module 4. POWER, ERROR, AD indicators 9. Mounting port for extension unit/module 5. DIN rail clip I/O terminals DVP-ES2 Module Manual...
  • Page 7: External Wiring

    *5: If the ripples at the loaded input terminal are too significant that causes noise interference on the wiring, connect the wiring to 0.1 ~ 0.47 F 25V capacitor. DVP-ES2 Module Manual...
  • Page 8: Specifications

    (Default: mode 0) Voltage input -32000 -32000 -32384 -32384 Mode 2 (H’0002): (0V~+10V) Mode 3 (H’0003): (0V~+5V) +32384 +32384 +32000 +32000 Digital Digital output output +16000 +16000 2.5V -384 -384 Offset Gain Offset Gain Voltage input Voltage input DVP-ES2 Module Manual...
  • Page 9: Cr (Control Register)

    YES R/W CH4 average times Default = K10 CH1 average input value CH2 average input value Average value of input signals at CH1 ~ CH4 CH3 average input value CH4 average input value #16 ~ #19 Reserved DVP-ES2 Module Manual...
  • Page 10: Explanation On Cr

    DVP04AD-E2 model code = H’0080 You can read the model name in the program to see if the extension module exists. CR#1: Firmware version [Explanation] Display the current firmware version in hex, e.g. version V1.00 is indicated as H’0100. DVP-ES2 Module Manual...
  • Page 11 Input mode setting at CH1 ~ CH4 CR#8 ~ CR#11 Average times of CH1 ~ CH4 CR#28 ~ CR#31 Adjusted Offset value of CH1 ~ CH4 CR#34 ~ CR#37 Adjusted Gain value of CH1 ~ CH4 CR#42 Return to default setting DVP-ES2 Module Manual...
  • Page 12 CR#28 ~ CR#31 Adjusted Offset value of CH1 ~ CH4 CR#34 ~ CR#37 Adjusted Gain value of CH1 ~ CH4 CR#100 Function: Enable/Disable limit detection CR#102~CR#105 Set value of CH1~CH4 upper bound CR#108~CR#111 Set value of CH1~CH4 lower bound DVP-ES2 Module Manual...
  • Page 13 Set the upper bound value of CH1 ~ CH4. Default = K32,000 CR#108, 109, 110, 111: Set value of CH1 ~ CH4 lower bound [Explanation] Set the lower bound value of CH1 ~ CH4. Default = K-32,000 DVP-ES2 Module Manual...
  • Page 14: Explanation On Special Registers D9900~D9999

    Y=Digital output, X=Voltage input For current input Mode4/Mode5: 0.625μA = 40mA/64,000 = 20mA/32,000  Equation:          16000 32000 Offset       Gain Offset Y=Digital output, X= Current input DVP-ES2 Module Manual...
  • Page 15: Voltage Input Mode

    Gain (CR#28 ~ CR#31) value = 16,000. The corresponding voltage input value when the digital output Offset (CR#34 ~ CR#37) value = 0. Range of digital conversion -32,000 ~ +32,000 Max./Min. output range of digital data -32,384 ~ +32,384 DVP-ES2 Module Manual 1-10...
  • Page 16 Gain (CR#28 ~ CR#31) value = 16,000. The corresponding voltage input value when the digital output Offset (CR#34 ~ CR#37) value = 0. Range of digital conversion 0 ~ 32,000 Max./Min. output range of digital data -384 ~ +32,384 DVP-ES2 Module Manual 1-11...
  • Page 17: Current Input Mode

    Gain (CR#28 ~ CR#31) value = 16,000. The corresponding current input value when the digital output Offset (CR#34 ~ CR#37) value = 0. Range of digital conversion 0 ~ 32,000 Max./Min. output range of digital data -384 ~ +32,384 DVP-ES2 Module Manual 1-12...
  • Page 18: Adjusting A/D Conversion Curve In Voltage Input Mode 0 & Mode2

    X0 = On: Set the input mode of the signals in CH1 as mode 0.  X1 = On: Set Offset value of CH1 as 2V (6,400) and Gain value as 6V (19,200).  M0 = On: Disable CH1 set value changing. DVP-ES2 Module Manual 1-13...
  • Page 19: Adjusting A/D Conversion Curve In Voltage Input Mode 1 & Mode 3

    32000 6400     16000    19200 6400  You only need to set up the A/D conversion curve for once. Set up CR#40 (Set value changing prohibited) to prevent incorrect operations. DVP-ES2 Module Manual 1-14...
  • Page 20: Adjusting A/D Conversion Curve In Current Input Mode 4, Mode 5, And Mode 6

    When CR#4 is set as current input mode (mode 6), the Offset value will be set as 4mA (4mA/0.625μA=6,400) and Gain value as 12mA (12mA/0.625μA=19,200), i.e. input current 4mA ~ +20mA will correspond to values 0 ~ +32,000. DVP-ES2 Module Manual 1-15...
  • Page 21 (H’4) into CR#40 to disable CH3 set value changing. Program example Ladder Diagram: Explanation: Set CH3 as mode 4 (current input mode) K12800 Set the Offset value of CH3 K22400 Set the Gain value of CH3 Disable CH3 set value changing DVP-ES2 Module Manual 1-16...
  • Page 22: Applications

    Store the average value of CH1 input signals D9900 into D40 Store the present value of CH1 input signal FROM into D50 D50/1600 = D0 (the actual value of the K1600 present measured current in CH1) DVP-ES2 Module Manual 1-17...
  • Page 23: Measuring Speed Of Ac Motor Drive

    Frequency range 0 ~ 50.0Hz corresponds to voltage output 0 ~ 10V. Therefore, multiply the value in D0 by 5 (50/10=5) and store the value obtained in register D4 for obtaining the actual output frequency of VFD-B. DVP-ES2 Module Manual 1-18...
  • Page 24 Storing the measured average value of input D9990 signal into D40. Store the measured digital value of input FROM signal into D50. D50/3200 = D0 (the actual voltage measured) K3200 D0*5 = D4 (the output frequency) DVP-ES2 Module Manual 1-19...
  • Page 25 Analog Input Module DVP04AD-E2 MEMO DVP-ES2 Module Manual 1-20...
  • Page 26: Analog Output Module Dvp02Da-E2/Dvp04Da-E2

    2. DIN rail (35mm) 7. Mounting hole 3. Model name 8. Fixing clip for extension unit/module 4. POWER, ERROR, DA indicators 9. Mounting port for extension unit/module 5. DIN rail clip I/O terminals AG F E 24 V DVP-ES2 Module Manual...
  • Page 27: Dvp02Da-E2

    0.1 ~ 0.47 F 25V capacitor. *3: Please connect the terminal on both the power modules and DA to the system earth point and ground the system contact or connect it to the cover of power distribution cabinet. DVP-ES2 Module Manual...
  • Page 28: Specifications

    International standards: IEC61131-2, IEC 68-2-6 (TEST Fc) / IEC61131-2 & IEC 68-2-27 Vibration/shock immunity (TEST Ea) Power Supply Max. rated power consumption 24V DC (20.4 ~ 28.8V DC) (-15% ~ +20%), 3W, supplied by external power source. DVP-ES2 Module Manual...
  • Page 29: Cr (Control Register)

    For voltage output mode0: 0.3125mV = 20V/64,000. For current output mode1: 0.625μA = 20mA/32,000 For current output mode2: 0.5μA = 16mA/32,000 2.6.2 Explanation on CR CR#0: Model name [Explanation] DVP02DA-E2 model code = H’0041 DVP04DA-E2 model code = H’0081 DVP-ES2 Module Manual...
  • Page 30 CR#41: Save all the set values, Default =H’0000 [Explanation] Save function setting. Save all the set values to the internal flash memory. When saving is completed, CR#41 will be set to H’FFFF. Set value Function No action HFFFF Saving completed H5678 Saving enabled. DVP-ES2 Module Manual...
  • Page 31 Reserved bit8=1 Enable upper/lower bound limitation function on CH1 bit9=1 Enable upper/lower bound limitation function on CH2 bit10=1 Enable upper/lower bound limitation function on CH3 bit11=1 Enable upper/lower bound limitation function on CH4 bit12 ~ bit15 Reserved DVP-ES2 Module Manual...
  • Page 32 CR#118: LV output mode setting of CH1 ~ CH4. Default=0 [Explanation] CR[118]=0: When the power is at LV (low voltage) condition, the output performs natural discharge. CR[118]=1: When the power is at LV condition, set the output value as 0. See the curve below: DVP-ES2 Module Manual...
  • Page 33: Explanation On Special Registers D9900~D9999

    Adopt the equation of current output mode 1, substitute Gain for 19,200(12mA) and Offset for 6,400(4mA) Equation:         19200 6400      6400       16000  32000  Y= Current output, X= Digital input DVP-ES2 Module Manual...
  • Page 34: Voltage Output Mode

    The corresponding current output value when the digital input value = Gain (CR#28 ~ CR#31) 16,000. The corresponding current output value when the digital input value = 0. Offset (CR#34 ~ CR#37) 0 ~ +32,000 Range of digital conversion Max./Min. range of digital data 0 ~ +32,767 DVP-ES2 Module Manual...
  • Page 35: Adjusting D/A Conversion Curve In Voltage Output Mode

    When X0 = On, set CR#2 as K0 (H’0000) and the signal output mode at CH1 as mode 0 (voltage output mode).  When X1 = On, write K6,400 (Offset value of CH1) into CR#28 and K19,200 (Gain value of CH1) into CR#34. DVP-ES2 Module Manual 2-10...
  • Page 36 When X1 = On, write K9,600 (Offset value of CH1) into CR#28 and K20,800 (Gain value of CH1) into CR#34.  When X1 goes from On to Off, set M0 = On to disable the adjustment on D/A conversion curve. Write K1 (H’1) into CR#40 b0=1 to disable CH1 set value changing. DVP-ES2 Module Manual 2-11...
  • Page 37: Applications

    Ladder diagram: Explanation: M1002 Set CH1 as mode 1 (current output mode) M1000 D0 is the target current output value of CH1 K1600 D40 is the corresponding digital value of D9900 target output current specified in D0 DVP-ES2 Module Manual 2-12...
  • Page 38: Controlling The Speed Of Ac Motor Drive

    Set as mode 0 (voltage output mode) D0 = the target frequency of VFD-B (REV / M1000 FWD frequency -50Hz ~ 50Hz). Store the K640 operational result into D40. D40 is the corresponding digital value of D9900 target frequency specified in D0. DVP-ES2 Module Manual 2-13...
  • Page 39 Analog Output Module DVP02DA-E2/DVP04DA-E2 MEMO DVP-ES2 Module Manual 2-14...
  • Page 40: Mixed Analog Input/Output Module Dvp06Xa-E2

    8. Fixing clip for extension unit/module 4. POWER, ERROR, A D indicators 9. Mounting port for extension unit/module 5. DIN rail clip I/O terminals VI 1 VI 2 VI 3 VI 4 24 V 0V F E VO1 IO2 AG DVP-ES2 Module Manual...
  • Page 41: External Wiring

    0.1 ~ 0.47 F 25V capacitor. *6: Please connect the terminal on both the power module and XA module to the system earth point and ground the system contact or connect it to the cover of power distribution cabinet. DVP-ES2 Module Manual...
  • Page 42: Specifications

    Voltage input Voltage input -32000 -32000 -32384 -32384 Mode 2 (H’0002): (0V~+10V) Mode 3 (H’0003): (0V~+5V) +32384 +32384 +32000 +32000 Digital Digital output output +16000 +16000 2.5V -384 -384 Offset Gain Offset Gain Voltage input Voltage input DVP-ES2 Module Manual...
  • Page 43 500VDC between analog circuits and digital circuits 500VDC between 24VDC and Ground Voltage output is protected by short circuit. Short circuit lasting for too long may cause Protection damage on internal circuits. Current output can be open circuit. DVP-ES2 Module Manual...
  • Page 44: Cr (Control Register)

    CH4 average input value #18 ~ #19 Reserved CH1 present input value CH2 present input value Present value of input signals at CH1 ~ CH4 CH3 present input value CH4 present input value #24 ~ #27 Reserved DVP-ES2 Module Manual...
  • Page 45 For current input Mode4/Mode5: 0.625 A = 40mA/64,000 = 20mA/32,000 For current input Mode6: 0.5 A = 16mA/32,000 For voltage output Mode0: 0.3125mV = 20V/64,000 For current output Mode1: 0.625 A = 20mA/32,000 For current output Mode2: 0.5 A = 16mA/32,000 DVP-ES2 Module Manual...
  • Page 46: Explanation Of Cr

    Display the present value of input signals at CH1 ~ CH4. CR#28, 29, 30, 31: Adjusted Offset value of CH1 ~ CH4 [Explanation] Set the adjusted Offset value of CH1 ~ CH4, which represents the voltage (current) input value corresponds to digital value 0. DVP-ES2 Module Manual...
  • Page 47 Note: Default setting = H0. When set value = H’5678, saving will be enabled, and CR#41 will be set to H’FFFF when saving is completed. If the set value is not H’5678, the set value will remain H’0. For example, input K1 into CR#41, and the value will remain H’0. DVP-ES2 Module Manual...
  • Page 48 CR#100: Function: Enable/Disable limit detection [Explanation] Description bit0=1 Enable CH1 limit detection bit1=1 Enable CH2 limit detection bit2=1 Enable CH3 limit detection bit3=1 Enable CH4 limit detection bit4=1 Enable CH5 limit detection bit5=1 Enable CH6 limit detection DVP-ES2 Module Manual...
  • Page 49 CR#108, 109, 110, 111, 112, 113: Set value of CH1 ~ CH6 lower bound [Explanation] Set the lower bound value of CH1 ~ CH6. Default: -32,000 CR#114, 115: Output update time of CH5~ CH [Explanation] Unit: 100ms Range Default 1~100 (0.1s~10s) 0(unavailable) DVP-ES2 Module Manual 3-10...
  • Page 50: Explanation On Special Registers D9900~D9999

    You can adjust the conversion curves according to the actual needs by changing the Offset value (CR#28 ~ CR#31) and Gain value (CR#34 ~ CR#37). Gain (in DVP06XA-E2): The voltage (current) input value corresponds to digital value 16,000. Offset (in DVP06XA-E2): The voltage (current) input value corresponds to digital value 0. DVP-ES2 Module Manual 3-11...
  • Page 51 The voltage input value corresponds to digital value 16,000. Offset (CR#28 ~ CR#31) The voltage input value corresponds to digital value 0. Range of digital conversion -32,000 ~ +32,000 Max./Min. output range of digital data -32,384 ~ +32,384 DVP-ES2 Module Manual 3-12...
  • Page 52 The voltage input value corresponds to digital value 16,000. Offset (CR#28 ~ CR#31) The voltage input value corresponds to digital value 0. Range of digital conversion 0 ~ 32,000 Max./Min. output range of digital data -384 ~ +32,384 DVP-ES2 Module Manual 3-13...
  • Page 53: Adjusting D/A Conversion Curve Of Ch5~Ch6

    You can adjust the conversion curves according to the actual needs by changing the Offset value (CR#32 ~ CR#33) and Gain value (CR#38 ~ CR#39). Gain (in DVP06XA-E2): The voltage (current) output value corresponds to digital value 16,000. DVP-ES2 Module Manual 3-14...
  • Page 54 The current output value corresponds to digital value 16,000. Offset (CR#32 ~ CR#33) The current output value corresponds to digital value 0. Range of digital conversion 0 ~ +32,000 Max./Min. input range of digital data 0 ~ +32,767 DVP-ES2 Module Manual 3-15...
  • Page 55: Adjusting A/D Conversion Curve In Voltage Input Mode 0 & Mode 2

    When X0 = On, set CR#2 as K0 (H’0000) and the signal input mode at CH1 as mode 0 (voltage input mode).  When X1 = On, write K6,400 (Offset value of CH1) into CR#28 and K19,200 (Gain value of CH1) into DVP-ES2 Module Manual 3-16...
  • Page 56: Adjusting A/D Conversion Curve In Voltage Input Mode 1 & Mode 3

    X0 = On: Set the input mode of the signals at CH2 as mode 1.  X1 = On: Set Offset value of CH2 as 1V (6,400) and Gain value as 3V (19,200).  M0 = On: Disable CH2 set value changing. DVP-ES2 Module Manual 3-17...
  • Page 57: Adjusting A/D Conversion Curve In Current Input Mode 4, Mode 5, And Mode

    32000 12800     16000    22400 12800  You only need to set up the A/D conversion curve for once. Set up CR#40 (Set value changing prohibited) to prevent incorrect operations. DVP-ES2 Module Manual 3-18...
  • Page 58: Adjusting D/A Conversion Curve In Voltage Output Mode

     6400       16000  32000   You only need to set up the D/A conversion curve for once. Set up CR#40 (Set value changing prohibited) to prevent incorrect operations. DVP-ES2 Module Manual 3-19...
  • Page 59: Adjusting D/A Conversion Curve In Current Output Mode 1 And Mode 2

    16000  32000  Example: If X=16000, Y=?         16000 20800 9600       9600       16000  32000  DVP-ES2 Module Manual 3-20...
  • Page 60: Applications

    Connect the analog voltage output terminal (AFM/ACM) on VFD-B model A to CH1 of DVP06XA-E2 and connect the analog voltage input terminal (AUI/ACM) on VFD-B model B to CH5 of DVP06XA-E2 (as shown on the next page). DVP-ES2 Module Manual 3-21...
  • Page 61: How To Set The Module Wizard In Wplsoft

    Multiply D4 with 640 to obtain the output value of VFD-B Model B. D9904 D60 is the corresponding digital value of Ch5 output voltage. 3.8.2 How to Set the Module Wizard in WPLSoft Open WPLSoft and click on DVP-ES2 Module Manual 3-22...
  • Page 62 Mixed Analog Input/Output Module DVP06XA-E2 You will see the “Auxiliary Design of Extension Module” window. Click on NO. “0” and select “DVP06XA-E2 Analog Input/Output Mixed Module”. Click on “Setup” button next. You will then see this window. DVP-ES2 Module Manual 3-23...
  • Page 63 Step 5: Click "Add to List” to display the instruction codes in “Instruction List". The setup of CR#2 is completed. Ste p1 Ste p5 Ste p2 Ste p3 Ste p4 The setup of other CR parameters can follow the steps illustrated above. DVP-ES2 Module Manual 3-24...
  • Page 64 After you complete the setups of all the modules, click on "OK” to generate the program below. If you need to add in other control programs, you can edit the program directly in the ladder diagram window in WPLSoft. DVP-ES2 Module Manual 3-25...
  • Page 65 Mixed Analog Input/Output Module DVP06XA-E2 MEMO DVP-ES2 Module Manual 3-26...
  • Page 66 1. Connection port for extension unit/module 6. Terminals 2. DIN rail (35mm) 7. Mounting hole 3. Model name 8. Fixing clip for extension unit/module 4. POWER, ERROR, AD indicators 9. Mounting port for extension unit/module 5. DIN rail clip I/O terminals DVP-ES2 Module Manual...
  • Page 67 The modules are numbered from 0 to 7 automatically by their distance from MPU. No.0 is the Series connection to closest to MPU and No.7 is the furthest. Maximum 8 modules are allowed to connect to MPU and DVP-PLC MPU will not occupy any digital I/O points. DVP-ES2 Module Manual...
  • Page 68 YES R/W CH4 average times Average temperature measured at CH1 Average temperature measured at CH2 Average temperature measured at CH1 ~ CH4. Temperature unit: set in CR#7 Average temperature measured at CH3 Average temperature measured at CH4 #16 ~ #19 Reserved DVP-ES2 Module Manual...
  • Page 69 R: Able to read data by FROM instruction, W: Able to write data by using TO instructions 4.6.2 Explanation on CR CR#0: Model name [Explanation] DVP04PT-E2 model code = H’0082. You can read the model name in the program to see if the extension module exists. DVP-ES2 Module Manual...
  • Page 70 CR#12 ~ CR#15 will be the average of the most recent 10 temperature signals in CH1 ~ CH4. CR#20, 21, 22, 23: Present temperature measured at CH1 ~ CH4 [Explanation] Display the present temperature at CH1 ~ CH4. Temperature unit: set in CR#7. DVP-ES2 Module Manual...
  • Page 71 Note: Default setting = H0. When set value = H’5678, saving will be enabled, and CR#41 will be set to H’FFFF when saving is completed. If the set value is not H’5678, the set value will remain H’0. For example, input K1 into CR#41, and the value will remain H’0. DVP-ES2 Module Manual...
  • Page 72 Enable CH3 limit detection bit3=1 Enable CH4 limit detection bit4 ~ bit15 Reserved CR#101: Upper and lower bound status. Default =H’0000 [Explanation] Description bit0=1 CH1 exceeds lower bound bit1=1 CH2 exceeds lower bound bit2=1 CH3 exceeds lower bound DVP-ES2 Module Manual...
  • Page 73 Integral control function will be disabled if K0 is set to the CRs. If the curve is too gradual, please adjust K . The closer the K to 0, the more abrupt the curve becomes. DVP-ES2 Module Manual...
  • Page 74 If you are using the cyclic control mode to control your target, please read the two CRs. For example, if the cycle is 2,000 and width 1,000, the output pulse will shape like below: t=1000ms Output Y0 T=2000ms DVP-ES2 Module Manual...
  • Page 75 . The closer K value to 0, the less fluctuating the output percentage will be. Besides, if the curve is too gradual, please adjust K . The closer the K to 0, the more abrupt the curve becomes. DVP-ES2 Module Manual...
  • Page 76 Y=Digital output, X= Measured input  For input impedance Mode 4: 1 = 300 /3,000 = 0.1 Ohm. SCALE Equation:         Offset ( 1 .   Y=Digital output, X=Input impedance DVP-ES2 Module Manual...
  • Page 77 -80°C ~ 170°C (-800~1700) , -112°F ~ 338°F (-1120~3380) Offset (CR#34 ~ CR#37) Offset value Mode 4 (H’0004): 0~300 Digital output 3000 Measured input impedance 300Ω Mode 4 of CR#2~ CR#5 0 ~ 300 (0~3000) Offset (CR#34 ~ CR#37) Offset value DVP-ES2 Module Manual...
  • Page 78 M0: set the average times.  M1: switch the temperature unit of average and present temperature  D20 ~ D23: average Celsius temperature at CH1 ~ CH4  D30 ~ D33: average Fahrenheit temperature at CH1 ~ CH4 DVP-ES2 Module Manual...
  • Page 79 CH1 ~ CH4 4.8.2 How to Set the Module Wizard in WPLSoft Open WPLSoft and click on You will see the “Auxiliary Design of Extension Module” window. Click on NO. “0” and select “DVP04PT Temperature Measurement Module”. DVP-ES2 Module Manual...
  • Page 80 Step 3: Set the set value as “K10” and number of data as “4”. Step 4: Click “Preview” to check if the generated program codes are correct. Step 5: Click “Add to List” to display the instruction codes in “Instruction List”. The setup of CR#2 ~ CR#5 is completed. DVP-ES2 Module Manual...
  • Page 81 After you complete all the setups, click on “OK” to return to the “Auxiliary Design of Extension Module” window and continue to set up other modules. After you complete the setups of all the modules, click on “OK” to generate the program below. DVP-ES2 Module Manual...
  • Page 82 With only P control, the controlled temperature will be deviated in a certain level from the set temperature. Therefore, we adopt integral control with the proportional control. As time passes by, the deviation of value will disappear, and the controlled temperature will be consistent with the set temperature. DVP-ES2 Module Manual...
  • Page 83   In which the error is fixed to: To avoid the sudden derivative value that is too big caused by the activation of PID command for the first time, we therefore adopt the differentiation of PV. DVP-ES2 Module Manual...
  • Page 84 500/1000=1000 Apply GPWM instruction to control the output pulse width and output cycle so as to control the connected heater/cooler. Program: F RO M K131 K2000 K1000 GP WM Diagram of output pulse: t=1000ms Output Y0 T=2000ms DVP-ES2 Module Manual...
  • Page 85 Please refer to the wiring method below: (FROM/TO) TC/PT CR (pu lse w idt h. Uni t: m s) CR (ou tpu t cycl e. Uni t: ms) ON/OFF Heater/ cooler Ta rge t te mp era tu re DVP-ES2 Module Manual...
  • Page 86 Before executing the program, set CR#129 (upper limit of output volume) as 32000; CR#130 (lower limit of output volume) as 0. Read the content in CR#134 (output volume) to D10 Sent the value in D10 to D9910 to perform analog output. DVP-ES2 Module Manual...
  • Page 87 Once the “auto-tuning” is completed, you only need to enable manual PID for the next time. Enable M100 to set up target temperature in D500. M100 K120 D500 Read aver age temperature at C 1 every 1 second. M1013 D9900 D0 Set up PID auto-tuning and PID RUN at M0. K136 K135 DVP-ES2 Module Manual...
  • Page 88 FROM K132 GPWM D263 D264 Auto-tuning: CR#136 = K 0 indicates that the auto-tuning is completed. Once the auto-tuning is completed, r ead K , K and K . M1000 K136 D267 FROM D267 D253 FROM K122 DVP-ES2 Module Manual...
  • Page 89 Temperature Measurement Module DVP04PT-E2 MEMO DVP-ES2 Module Manual...
  • Page 90 FROM/TO instructions or D9900 ~ D9999 in the program of DVP-PLC MPU. You can select temperatures in Celsius (resolution: 0.1°C) or Fahrenheit (resolution: 0.18°F). 5.3 Product Profile & Outline 5.3.1 DVP04TC-E2 61 .5 Unit: mm DVP-ES2 Module Manual...
  • Page 91 R-type: 0°C ~ 1,750°C Range of input S-type: 0°C ~ 1,750°C ±80mV S-type: °F ~ 3,182°F T-type: -150°C ~ 390°C T-type: -238°F ~734°F E-type: -150°C ~ 980°C E-type: -238°F ~ 1,796°F N-type: -150°C ~ 1,280°C N-type: -238°F ~2336°F DVP-ES2 Module Manual...
  • Page 92 Mode 5 (H’0005): E-type, °C (°F) Mode 6 (H’0006): N-type, °C (°F) g tal output Digital output +9800(17960) +12800(23360) ea ure Measured temperature temperature nput input -150 C +1280 -150 C +980 (-238 (+2336 (-238 (+1796 -1500(-2380) -1500(-2380) DVP-ES2 Module Manual...
  • Page 93 #16 ~ #19 Reserved Present temperature measured at Present temperature measured at Present of temperature measured at CH1 ~ CH4. Present temperature measured at Temperature unit: set in CR#7 Present temperature measured at #24 ~ #27 Reserved DVP-ES2 Module Manual...
  • Page 94 DVP04TC-E2 model code = H’0083. You can read the model name in the program to see if the extension module exists. CR#1: Firmware version [Explanation] Display the current firmware version in hex, e.g. version V1.00 is indicated as H’0100. DVP-ES2 Module Manual...
  • Page 95     Offset   Y=Digital output, X= Measured input Mode 7: 1 = 80mV/8000=0.01 mV.  SCALE Equation:         Offset   Y=Digital output, X= voltage input DVP-ES2 Module Manual...
  • Page 96 Set value of CH1~CH4 upper bound CR#108~CR#111 Set value of CH1~CH4 lower bound CR#120~CR#196 PID relative settings CR#43: Error status. Default=H’0000 [Explanation] CR#43: error status value. See the table below: Description bit0 K1 (H’1) Power Supply error DVP-ES2 Module Manual...
  • Page 97 CR#120, 140, 160, 180: SV (Setpoint) [Explanation] Please set the temperature value (unit: 0.1 degree) according to proper range of each sensor type, i.e. suppose the target temperature is 100°C, write K1000 into the specified CR by using TO instruction. Default =K0. DVP-ES2 Module Manual...
  • Page 98 I value. When the upper limit is set to be smaller than the lower limit, the upper and lower limit will be set to the same value. CR#127, 147, 167, 187: I value [Explanation] Current accumulated offset value. DVP-ES2 Module Manual...
  • Page 99 RUN. When auto-tuning is completed, CR#136 , 156 , 17 6 , 19 6 w i ll be c l e a r e d a s 0 , a n d t h e o btai ned va lu e o f K will be stored into corresponding CRs. PID_RUN/STOP, K0: STOP, K1: RUN. Default = K0. DVP-ES2 Module Manual...
  • Page 100 Deviation digital value from the target temperature/voltage For temperature measured Mode 0~6: 1 = 0.1°.  SCALE Equation:         Offset ( 1 .   Y=Digital output, X= Measured input DVP-ES2 Module Manual...
  • Page 101 Mode 2 (H’0002): R-type, °C (°F), Mode 3 (H’0003): S-type, °C (°F) Digital output +17500(31820) Measured temperature input 0(320) +1750 (+3182 Mode 2, 3 of CR#2~ CR#5 0°C ~ 1750°C (0~17500) 32°F ~ 3182°F (320~31820) Offset (CR#34 ~ CR#37) Offset value 5-12 DVP-ES2 Module Manual...
  • Page 102 Mode 6 (H’0006): N-type, °C (°F)  Digital output +12800(23360) Measured temperature input -150 C +1280 (-238 (+2336 -1500(-2380) Mode 6 of CR#2~ CR#5 -150°C ~ 1280°C (-1500~12800) -238°F ~ 2336°F (-2380~23360) Offset (CR#34 ~ CR#37) Offset value 5-13 DVP-ES2 Module Manual...
  • Page 103 When X1 = On, write K20 (Offset value of CH1) into CR#28.  When X1 goes from On to Off, set M0 = On to disable the adjustment on TC conversion curve. Write K1 (H’1) into CR#40, b0=1 to disable CH1 set value changing. 5-14 DVP-ES2 Module Manual...
  • Page 104 M0 M1 BMOV D9900 Read average Fahrenheit degrees at BMOV D9900 CH1 ~ CH4 M0 M1 Read present Celsius temperature at BMOV D9900 CH1 ~ CH4 Read present Fahrenheit temperature at BMOV D9900 CH1 ~ CH4 5-15 DVP-ES2 Module Manual...
  • Page 105 5.8.2 How to Set the Module Wizard in WPLSoft Open WPLSoft and click on You will see the “Auxiliary Design of Extension Module” window. Click on NO. “0” and select “DVP04TC-E2 Temperature Measurement Module”. You will then see this window. 5-16 DVP-ES2 Module Manual...
  • Page 106 Step 2: Check “Read Register” to generate FROM instruction. Set the condition as "LD M1000”. Step 3: Set the register for storing data as “D20” and number of data as “4”. Step 4: Click “Preview” to check if the generated program codes are correct. 5-17 DVP-ES2 Module Manual...
  • Page 107 After you complete the setups of all the modules, click on “OK” to generate the program below. 10. If you need to add in other control programs, you can edit the program directly in the ladder diagram window in WPLSoft. 5-18 DVP-ES2 Module Manual...
  • Page 108 With only P control, the controlled temperature will be deviated in a certain level from the set temperature. Therefore, we adopt integral control with the proportional control. As time passes by, the deviation of value will disappear, and the controlled temperature will be consistent with the set temperature. 5-19 DVP-ES2 Module Manual...
  • Page 109  In which the error is fixed to: To avoid the sudden derivative value that is too big caused by the activation of PID command for the first time, we therefore adopt the differentiation of PV. 5-20 DVP-ES2 Module Manual...
  • Page 110 CR#131 / 1000 (unit: 0.1%) = D20 × D10 / 1000 = 2000 × 500/1000=1000 Apply GPWM instruction to control the output pulse width and output cycle so as to control the connected heater/cooler. Program: FROM K131 K2000 K1000 GPWM Diagram of output pulse: t=1000ms Output Y0 T=2000ms 5-21 DVP-ES2 Module Manual...
  • Page 111 Please refer to the wiring method below: (FROM/TO) TC/PT CR (pu lse w idt h. Uni t: m s) CR (ou tpu t cycl e. Uni t: ms) ON/OFF Heater/ cooler Ta rge t te mp era tu re 5-22 DVP-ES2 Module Manual...
  • Page 112 Before executing the program, set CR#129 (upper limit of output volume) as 32000; CR#130 (lower limit of output volume) as 0. Read the content in CR#134 (output volume) to D10 Sent the value in D10 to D9910 to perform analog output. 5-23 DVP-ES2 Module Manual...
  • Page 113 Enable M100 to set up target temperature in D500. M100 D500 K120 Read aver age temperature at C 1 every 1 second. M1013 D9900 D0 Set up PID auto-tuning and PID RUN at M0. K136 K135 5-24 DVP-ES2 Module Manual...
  • Page 114 426 degree. If the test results are consistent with the above description (the channel operates in good condition) but errors still exist, please check other factors which could possibly influence normal operation of the temperature controller. 5-25 DVP-ES2 Module Manual...
  • Page 115 Temperature Measurement Module DVP04TC-E2 MEMO 5-26 DVP-ES2 Module Manual...

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