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Graco PR70 Manual

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Feed Systems
PR70
2 Component
Liquid Dispensing Systems
PR70 Feed Systems All Models
For use in dispensing of sealants and adhesives
Important Safety
Instructions
Read all warnings and
instructions in this manual.
This manual is supplemental and
only covers some very specific
warnings and instructions as they
pertain to the feed systems. Please
refer to manual 312393 for a
complete list of warnings, wetted
materials, warranty information
and instructions for the entire
machine.
GRACO OHIO INC. 8400 PORT JACKSON AVE. NW NORTH CANTON, OH 44720-5464
Phone: 330.966.3000 Fax: 330.966.3006
LiquidControlService@graco.com
Copyright 2007, Graco Inc is a registered to I.S. EN ISO 9001
PROVEN QUALITY, LEADING TECHNOLOGY.
www.liquidcontrol.com
LiquidControlParts@graco.com
312394B

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  • Page 1 PROVEN QUALITY, LEADING TECHNOLOGY. GRACO OHIO INC. 8400 PORT JACKSON AVE. NW NORTH CANTON, OH 44720-5464 Phone: 330.966.3000 Fax: 330.966.3006 www.liquidcontrol.com LiquidControlService@graco.com LiquidControlParts@graco.com Copyright 2007, Graco Inc is a registered to I.S. EN ISO 9001...

  • Page 2: Table Of Contents

    Table of Contents Table of Contents Table of Contents ....................2 Supplied Manuals ....................3 Related Manuals ....................3 Warnings ........................4 Identify Your Feed System..................6 On-Board Polyethylene Feed Systems..............7 Polyethylene Lid Options ............................8 Low Level Sensor Option............................8 Low Level Sensor Calibration ...........................9 Low-Level Sensor LED Indicators and Trouble Shooting..................9 Installation / Maintenance and Repair ........................10 Assembly Diagrams / Spare Parts ..........................12 On-Board Stainless Steel Feed Systems............24...

  • Page 3: Supplied Manuals

    Manuals Supplied Manuals The following manuals will be supplied with the PR70. PR70 Operation Refer to these documents for detailed machine Part Description information. 312393 Manual, Operation & Maintenance PR70 PR70 Feed System Part Description 312394 Manual, Tank/Feed System, PR70...

  • Page 4: Warnings

    • Ground equipment, personnel, object being sprayed, and conductive objects in work area. See Grounding instructions. • Use only Graco grounded hoses. • Check gun resistance daily. • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.
  • Page 5 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 6: Identify Your Feed System

    E. Off-Board Stainless Steel Tanks F. Combination of One On-Board & One Off- board Stainless Steel Tank Figure 1: Typical PR70 (without HMI, hoses or dispense valves. Off-Board Tanks assemblies may or may not come with the stand shown here) 312394B...

  • Page 7: On-Board Polyethylene Feed Systems

    On-Board Polyethylene Feed Systems On-Board Polyethylene Feed Systems Figure 2: On-Board Polyethylene Feed Systems KEY: A: Agitators (Optional) E: Ball Valve Shut-Off Assemblies (Optional) B: Polyethylene Tank Lids F: Lid Clamp Assembly (Comes with Agitator Assembly) C: 8L Dual Polyethylene Tank G: Low Level Sensors (Optional) D: Liter Markers H: Lock Rings...

  • Page 8: Polyethylene Lid Options

    On-Board Polyethylene Feed Systems Polyethylene Lid Options 3. Polyethylene tanks have two lid options (see figure 2 below): A. Plain with breather B. With Electric Agitator (120VAC or 240VAC) C. With Pneumatic Agitator 4. Regardless of lid type, begin by placing in the tank with the two flat side facing each other as shown above in Figure 2 Figure 3: Possible Polyethylene Lids Low Level Sensor Option...

  • Page 9: Low Level Sensor Calibration

    On-Board Polyethylene Feed Systems Be careful when reaching into the tanks to verify that the sensors are functioning. Read all manufacturer’s warning and material MSDS to know the specific hazards of the material used. Wear respirator, gloves and other protective clothing as necessary before dispensing material. Low Level Sensor Calibration After plugging in the harness, locate the TEACH ELEMENT in the area called out in the illustration to...

  • Page 10: Installation / Maintenance And Repair

    On-Board Polyethylene Feed Systems Be careful when interacting with the polyethylene feed systems due to the contents of the tanks. Read all manufacturer’s warning and material MSDS to know the specific hazards of the material used. Wear respirator, gloves and other protective clothing as necessary before dispensing material.
  • Page 11 On-Board Polyethylene Feed Systems 14. If necessary, to remove tanks from pump housing, 15. If necessary, to remove tank and ball valve remove the two top screws holding the tank to assembly from pump housing, remove the two top upright support and remove the six (6) socket head screws holding the tank to upright support and cap screws that hold the tank to the ball valve loosen (Note: There is no need to completely...

  • Page 12: Assembly Diagrams / Spare Parts

    On-Board Polyethylene Feed Systems Assembly Diagrams / Spare Parts All O-rings used on the Polyethylene Tanks are coated with Krytox GPL-203 to aid in initial assembly. MSDS sheets are available upon request Figure 13: Standard On-Board PE Tank Assembly (P/N 255241) 120909 BREATHER 120908...
  • Page 13 On-Board Polyethylene Feed Systems Figure 14: PE ELECTRIC AGITATOR View 1 of 3 (Overall View) (P/Ns: 255246 & 255503) Figure 15: PE ELECTRIC AGITATOR View 2 of 3 (Lower View) (P/N 255246 & 255503) 84/2215-A/11 COUPLING,ALIGNMENT,1"OD,HUB,3/8ID 120907 WASHER,FLAT,#10,SST 84/2215-B/11 COUPLING,ALIGNMENT,1"OD,DISK,NYLON 120928 SCREW,BHCS,M5X0.8X25MM SST 95/0842/11...
  • Page 14 On-Board Polyethylene Feed Systems Figure 16: PE ELECTRIC AGITATOR View 3 of 3 (Motor Assembly View) (P/N 255246 & 255503) P/N: 255246 AGITATOR ASSY, 120V GEARMOTOR,50RPM,60IN- 01/2218/97 ENCLOSURE,AGITATOR,ELEC,PRMV/F,HD>NOTES 81/2218-1/11 LB,120V,W/FAN,1.2A> ****** BOTTOM OF ENCLOSURE (REFERENCE ONLY) 84/2215-A/11 COUPLING,ALIGNMENT,1"OD,HUB,3/8ID 01/2219/97 PLATE,ADAPTER,ELEC AGIT,HD,PRM 96/0271/99 SCREW,BHCS,8-32X0.31,MS,E@@@ 81/1040/11...
  • Page 15 On-Board Polyethylene Feed Systems Figure 17: TANK ASSY, DUAL 8L PE WITH AGITATOR(S) (P/Ns 255250, 255251, LC0126, &LC0127) P/N 255250 TANK ASSY, DUAL 8L PE WITH 1 AGITATOR, 120V 120909 BREATHER 120905 NUT,HEX,LOCK,M5X0.8,SST 255246 AGITATOR ASSY,8L DUAL PE TANKS,120V 15K842 SUPPORT,TANK 120902 SCREW,SHCS,M5X0.8X40MM,SST...
  • Page 16 On-Board Polyethylene Feed Systems P/N 255251 TANK ASSY, DUAL 8L PE WITH 2 AGITATORS, 120V 120909 BREATHER 120905 NUT,HEX,LOCK,M5X0.8,SST 255246 AGITATOR ASSY,8L DUAL PE TANKS,120V 15K842 SUPPORT,TANK 120902 SCREW,SHCS,M5X0.8X40MM,SST 120913 SCREW,SHC,M8X1.25X25,MS,E 120907 WASHER,FLAT,#10,SST 120908 WASHER,FLAT,M8,SST 15K883 CLAMP,LID 120906 NUT,HEX,LOCK,M8X1.25,SST 120929 SCREW,SHOULDER,M5X0.8X6MM 95/0223/00 O-RING,VIT,BBC...
  • Page 17 On-Board Polyethylene Feed Systems Figure 18: TANK ASSY, DUAL 8L PE WITH SHUTOFF (P/N 255281) 120909 BREATHER 120906 NUT,HEX,LOCK,M8X1.25,SST 120902 SCREW,SHCS,M5X0.8X40MM,SST 95/0223/00 O-RING,VIT,BBC 120907 WASHER,FLAT,#10,SST 255280 BALL VALVE ASSEMBLY 120915 CAP PLUG 120904 SCREW,SHCS,M5X0.8X18MM,SST 120905 NUT,HEX,LOCK,M5X0.8,SST 121013 SCREW,M5X0.8X25MM,SST,SHCS 15M226 BALLAST,SUPPORT,8L PE TANK WITH BV 15K838 TANK,DUAL,8L 120913...
  • Page 18 On-Board Polyethylene Feed Systems Figure 19: TANK ASSY, 8L PE WITH BALL VALVE & AGITATOR(S) (P/Ns 255282, 255283, LC0128 & LC0129) P/N 255282 TANK ASSY, DUAL 8L PE WITH BALL VALVE & 1 AGITATOR,120V 120909 BREATHER 15M226 BALLAST,SUPPORT,8L PE TANK WITH BV 255246 AGITATOR ASSY,8L DUAL PE TANKS,120V 120913...
  • Page 19 On-Board Polyethylene Feed Systems P/N 255283 TANK ASSY, DUAL 8L PE WITH BALL VALVE & 2 AGITATORS 120V 120909 BREATHER 15M226 BALLAST,SUPPORT,8L PE TANK WITH BV 255246 AGITATOR ASSY,8L DUAL PE TANKS,120V 120913 SCREW,SHC,M8X1.25X25,MS,E 120902 SCREW,SHCS,M5X0.8X40MM,SST 120908 WASHER,FLAT,M8,SST 120907 WASHER,FLAT,#10,SST 120906 NUT,HEX,LOCK,M8X1.25,SST 15K883...
  • Page 20 On-Board Polyethylene Feed Systems Figure 20: PE PNEUMATIC AGITATOR View 1 of 3 (Overall View) (P/Ns: 255730) Figure 21: PE PNEUMATIC AGITATOR View 2 of 3 (Lower View) (P/N 255730) 1 95/0842/11 POSIPAK,3/8IDX7/8OD,STD,P/VIT 7 120928 SCREW,BHCS,M5X0.8X25MM SST 2 95/0864/00 O-RING,VIT,ADA 8 120930 WASHER,SEAL 96/0817/99 RING,...
  • Page 21 On-Board Polyethylene Feed Systems Figure 22: PE PNEUMATIC AGITATOR View 3 of 3 (Upper View) (P/N 255730) 01/1189/98 ADAPTER,COUPLING,AIR MOTOR,AGIT **** MUFFLER (COMES WITH AIR MOTOR) 5-01-0510 SCREW,SHC,10-32X5/8” 120904 SCREW,SHCS, M5X0.8X18MM,SST 82/0216/11 MOT OR,PNEU,AGIT,0.32HP,15:1 RATIO,REV 12 120907 WASHER,FLAT,#10,SST 4 84/2215-A/1 COUPLING,ALIGNMENT,1"OD,HUB,3/8ID 13 120928 SCREW,BHCS,M5X0.8X25MM SST...
  • Page 22 On-Board Polyethylene Feed Systems Figure 23: TANK ASSY, DUAL 8L PE WITH PNEUMATIC AGITATOR(S) (P/Ns LC0156 & LC0157) P/N LC0156 TANK ASSY, DUAL 8L PE WITH 1 PNEUMATIC AGITATOR 120909 BREATHER 120905 NUT,HEX,LOCK,M5X0.8,SST 255730 AGITATOR ASSY,8L DUAL PE TANK,PNEU 15K842 SUPPORT,TANK 120902 SCREW,SHCS,M5X0.8X40MM,SST...
  • Page 23 On-Board Polyethylene Feed Systems Figure 24: TANK ASSY, DUAL 8L PE WITH BALL VA & P NEUMATIC AGITATOR(S) (P/ s LC0158 & LC0159) P/N C0158 ANK ASSY, DUAL 8L PE WITH BALL VA E & 1 AGITATOR,PN 120909 REATHER 15M226 BALLAST,SUPPORT,8L PE TANK WITH BV 255730 AGITATOR ASSY,8L DUAL PE TANK,PNEU...

  • Page 24: On-Board Stainless Steel Feed Systems

    On-Board Stainless Steel Feed Systems On-Board Stainless Steel Feed Systems Figure 25: Possible Stainless Steel Tanks K ey: A. 3 Liter D. 7.5 Liter with Ball Valve Shutoff B. 3 Liter with Ball Valve Shutoff E. 7.5 Liter with Heat Package C.

  • Page 25: Stainless Steel On-Board Lids

    On-Board Stainless Steel Feed Systems Stainless Steel On-Board Lids Figure 26: Possible Stainless Steel Tank Lids Key: A. Dust Cover F. Clamp Down Lid w/ Electric Agitator, Degas and Fill Port B. Clamp Down Lid G. Clamp Down Lid w/ Pneumatic Agitator C.

  • Page 26: Installation, Operation, Maintenance And Repair

    On-Board Stainless Steel Feed Systems Be careful when interacting with the stainless steel feed systems because the contents and surfaces may be hot if the system uses a heat package. Read all the manufacturer’s warning and material MSDS to know the specific hazards of the material used.
  • Page 27 On-Board Stainless Steel Feed Systems 3. If necessary, to remove tanks from the ball valve assembly, remove the four (4) screws holding the ball valve assembly together. Then, remove the three (3) screws holding the tank to the top plate of the ball valve assembly.

  • Page 28: Vacuum Degas Procedure

    On-Board Stainless Steel Feed Systems Vacuum Degas Procedure Before beginning the degas process, make sure to close the shutoff valve between the tank body. Failing to do so may actually add air to the material by pulling it in through any hoses or fittings. See the picture below for location of the valves Figure 31: Ball Valve Locations - Onboard (Left) Off-board (Right) 2.
  • Page 29 On-Board Stainless Steel Feed Systems 3. If the feed system doesn’t come with a desiccant dryer or a nitrogen pump already installed, install them into the top ball valve (1/4” NPT for onboard lids and 3/4” NPT for off-board lids) and close the ball valve Insert Desicant Dryer Or Nitrogen in top ball valve Figure 33: Installing air treatment (if any) and Turning off Inco...
  • Page 30 On-Board Stainless Steel Feed Systems 5. Following the degas process, close the valve attached to the vacuum pump, turn off the vacuum pump and open up the top ball valve. Figure 35: End of degas process. Operating Configuration (Off-board lid shown, follow same steps for on- board lids) 6.

  • Page 31: Installing Or Replacing Low Level Sensors On Sst Tanks

    On-Board Stainless Steel Feed Systems Be careful when interacting with the stainless steel feed systems because the contents and surfaces may be hot if the system uses a heat package. Read all of the manufacturer’s warning and material MSDS to know the specific hazards of the material used.
  • Page 32 On-Board Stainless Steel Feed Systems 4. Insert the harness into the plug provided as shown in the figure below. Refer to main manual 312393 for instructions on interfacing the sensors to the HMI Figure 37: Low Level Sensor Harness Installation 5.

  • Page 33: Assembly Diagrams / Spare Parts

    On-Board Stainless Steel Feed Systems Assembly Diagrams / Spare Parts Figure 39: TANK ASSY,3 SST ( P/N LC0013) 94/0370/98 PLUG,SKT HD,1/4NPT,SS 94/0372/98 PLUG,SKT HD,3/4NPT,SS 95/0223/00 O-RING,VIT,BBC 120904 SCREW,SHCS,M5X0.8X18MM,SST 15M108 TANK,3L SST Figure 40: TANK ASSY,7.5L SST (P/N LC0012) 94/0370/98 PLUG,SKT HD,1/4NPT,SS 94/0372/98 PLUG,SKT HD,3/4NPT,SS 95/0223/00...
  • Page 34 On-Board Stainless Steel Feed Systems Figure 41: TANK ASSY,3L SST WITH BALL VALVE SHUTOFF (P/N 255285) 94/0370/98 PLUG,SKT HD,1/4NPT,SS 121011 SCREW,M5X0.8X14MM,SST,SHCS 94/0372/98 PLUG,SKT HD,3/4NPT,SS 255280 BALL VALVE ASSEMBLY 95/0223/00 O-RING,VIT,BBC 15M108 TANK,3L SST 120904 SCREW,SHCS,M5X0.8X18MM,SST 312394B 34 of 71...
  • Page 35 On-Board Stainless Steel Feed Systems Figure 42: TANK ASSY,7.5L SST WITH BALL VALVE SHUTOFF (P/N 255284) 94/0370/98 PLUG,SKT HD,1/4NPT,SS 121011 SCREW,M5X0.8X14MM,SST,SHCS 94/0372/98 PLUG,SKT HD,3/4NPT,SS 255280 BALL VALVE ASSEMBLY 95/0223/00 O-RING,VIT,BBC 15K870 TANK,7.5L,SST 120904 SCREW,SHCS,M5X0.8X18MM,SST Figure 43: BALL VALVE ASSEMBLY (P/N 255280) 96/0075-1/99 WASHER,FLAT,SAE,7/16,MS,N SERIES 121111...
  • Page 36 On-Board Stainless Steel Feed Systems Figure 44: ASSY,7.5L,HT 220V ( P/N LC0016 TANK) LC0012 TANK ASSY,7.5L SST LC0859 BLANKET ASSY, HT, 7.5L LC0860 HARNESS,THERMOCOUPLE.J TYPE LC0056 INSULATION BLANKET ASSY,7.5L TANK Figure 45: TANK ASSY,7L,SHUTOFF,HT 220V (P/N LC0017) 255284 TANK ASSY,7.5L SST WITH BALL VALV LC0859 BLANKET ASSY, HT, 7.5L LC0056...
  • Page 37 On-Board Stainless Steel Feed Systems Figure 46: LID ASSY DUST COVER (P/N LC0018) 15M956 LID,TANK,TFM,DUST COVER 96/0127/98 SCREW,SHC,1/4-20X0.37,SS@@@ 96/0148/11 KNOB,1/4-20,F,PLASTIC 96/0311/98 WASHER,LOCK,1/4,HC,SS Figure 47: LID ASSEMBLY, 3-7.5L CLAMP DOWN, PLAIN (P/N LC0019) 94/0370/98 PLUG,SKT HD,1/4NPT,SS 96/0176-1/98 NUT,LOCK,8-32,NYLOCK,SS@@@ 94/0736/96 VALVE,DRAIN COCK,1/4NPT,M,BRS 96/0282/98 SCREW,BHCS,8-32X0.38,SS@@@ 94/0752-D/97...
  • Page 38 On-Board Stainless Steel Feed Systems Figure 48: LID ASSEMBLY, 7.5L CLAMP DOWN WITH VACUUM DEGAS (P/N LC0020) 94/0370/98 PLUG,SKT HD,1/4NPT,SS 96/0820/98 CLAMP,OVER THE CENTER,SS 94/0752-D/97 VALVE,RELIEF,9/16-32,5PSI 121090 FITTING,EXPANDER. 1/4"NPT M-F 95/0518/00 O-RING,VIT,JJF,> 255342 MANIFOLD ASSY, VACUUM TREE 95/0524/01 GASKET,LID,TFM,NIT 15M320 LID,7L,2 1/4"...
  • Page 39 On-Board Stainless Steel Feed Systems Figure 50: LID ASSEMBLIES WITH ELECTRIC AGITATOR (P/Ns LC0021 & LC0022) P/N LC0021 LID ASSY, 7.5L WITH 120V AGITATOR 01/2212/70 HOUSING,BEARING,ELECTRIC AGITATOR 96/0125/98 SCREW,SHC,10-24X0.50,SS@@@ 84/0120/98 BEARING,BALL,0.375ID,DS 96/0176-1/98 NUT,LOCK,8-32,NYLOCK,SS@@@ 84/2215-A/11 COUPLING,ALIGNMENT,1"OD,HUB,3/8ID 96/0282/98 SCREW,BHCS,8-32X0.38,SS@@@ 84/2215-B/11 COUPLING,ALIGNMENT,1"OD,DISK,NYLON 96/0733/87 WASHER,3/8X7/8X0.062,PTFE 94/0370/98 PLUG,SKT HD,1/4NPT,SS...
  • Page 40 On-Board Stainless Steel Feed Systems Figure 51: LID ASSEMBLIES WITH ELECTRIC AGITATOR AND DEGAS (P/Ns LC0023 & LC0024) P/N LC0023 LID ASSY,7.5L WITH DEGAS AND AGITATOR 120V 01/2212/70 HOUSING,BEARING,ELECTRIC AGITATOR 96/0176-1/98 NUT,LOCK,8-32,NYLOCK,SS@@@ 84/0120/98 BEARING,BALL,0.375ID,DS 96/0282/98 SCREW,BHCS,8-32X0.38,SS@@@ 84/2215-A/11 COUPLING,ALIGNMENT,1"OD,HUB,3/8ID 96/0733/87 WASHER,3/8X7/8X0.062,PTFE 84/2215-B/11 COUPLING,ALIGNMENT,1"OD,DISK,NYLON 96/0817/99...
  • Page 41 On-Board Stainless Steel Feed Systems Figure 52: LID ASSEMBLIES WITH ELECTRIC AGITATOR, DEGAS & FILL PORT (P/Ns LC0025 & LC0026) P/N LC0025 LID ASSY,7.5L, DEGAS, FILL PORT, AG 120V 01/1174-3/97 BULKHEAD,1/4 NPT,TANKLID,THIN,TFM,ALUM 96/0005/98 WASHER,LOCK,SPLIT,#10,SS> 01/2212/70 HOUSING,BEARING,ELECTRIC AGITATOR 96/0056/98 NUT,HEX,JAM,3/4-16,SS 84/0120/98 BEARING,BALL,0.375ID,DS 96/0125/98 SCREW,SHC,10-24X0.50,SS@@@...
  • Page 42 On-Board Stainless Steel Feed Systems (CONT’D FROM PREVIOUS PAGE) P/N LC0026 LID ASSY,7.5L, DEGAS, FILL PORT, AG 240V 01/1174-3/97 BULKHEAD,1/4 NPT,TANKLID,THIN,TFM,ALUM 96/0005/98 WASHER,LOCK,SPLIT,#10,SS> 01/2212/70 HOUSING,BEARING,ELECTRIC AGITATOR 96/0056/98 NUT,HEX,JAM,3/4-16,SS 84/0120/98 BEARING,BALL,0.375ID,DS 96/0125/98 SCREW,SHC,10-24X0.50,SS@@@ 84/2215-A/11 COUPLING,ALIGNMENT,1"OD,HUB,3/8ID 96/0176-1/98 NUT,LOCK,8-32,NYLOCK,SS@@@ 84/2215-B/11 COUPLING,ALIGNMENT,1"OD,DISK,NYLON 96/0282/98 SCREW,BHCS,8-32X0.38,SS@@@ 87/0220-2/98 PLATE,SLINGER,TFM,3/8"ID,5-1/2"OD 96/0733/87...
  • Page 43 On-Board Stainless Steel Feed Systems Figure 54: AGITATOR ASSEMBLIES (P/Ns 255337 & 255338) P/N 255337 AGITATOR MOTOR ASSEMBLY 120V 01/1198-2/97 STAND 81/2218-1/11 GEARMOTOR,50RPM,60IN- OFF,MOTOR,AGIT,HD,ELEC,ALUM LB,120V,W/FAN,1.2A> 01/2218/97 ENCLOSURE,AGITATOR,ELEC,PRMV 84/2215-A/11 COUPLING,ALIGNMENT,1" /F,HD>NOTES OD,HUB,3/8ID ****** BOTTOM ENCLOSURE (REFERENCE 96/0212/99 SCREW,BHCS,10-24X0.50,MS,E@@@ ONLY) 01/2219/97 PLATE,ADAPTER,ELEC 96/0271/99 SCREW,BHCS,8-32X0.31,MS,E@@@ AGIT,HD,PRM...
  • Page 44 On-Board Stainless Steel Feed Systems Figure 55: P/N LC0130 LID ASSEMBLY,7.5L,PNEUMATIC AGITATOR 02/1116/50 AGIT ASSY,PNEU,TFM,0.32HP,15:1 96/0005/98 WASHER,LOCK,SPLIT,#10,SS> RATIO,REVE 01/2212/70 HOUSING,BEARING,ELECTRIC AGITATOR 96/0125/98 SCREW,SHC,10-24X0.50,SS@@@ 84/0120/98 BEARING,BALL,0.375ID,DS 96/0176-1/98 NUT,LOCK,8-32,NYLOCK,SS@@@ 84/2215-A/11 COUPLING,ALIGNMENT,1"OD,HUB,3/8ID 96/0282/98 SCREW,BHCS,8-32X0.38,SS@@@ 84/2215-B/11 COUPLING,ALIGNMENT,1"OD,DISK,NYLON 96/0733/87 WASHER,3/8X7/8X0.062,PTFE 94/0299/98 ELBOW,STREET,1/4NPT,45DEG,3000PSI,316SS 96/0817/99 RING,RET,EXT,0.375,MS>@@@ 94/0370/98 PLUG,SKT HD,1/4NPT,SS 96/0820/98 CLAMP,OVER THE CENTER,SS...
  • Page 45 On-Board Stainless Steel Feed Systems Figure 56: P/N LC0131 LID ASSEMBLY, 7.5L,VACUUM DEGAS & PNEUMATIC AGITATOR 02/1116/50 AGIT ASSY,PNEU,TFM,0.32HP,15:1 RATIO 96/0125/98 SCREW,SHC,10-24X0.50,SS@@@ 01/2212/70 HOUSING,BEARING,ELECTRIC AGITATOR 96/0176-1/98 NUT,LOCK,8-32,NYLOCK,SS@@@ 84/0120/98 BEARING,BALL,0.375ID,DS 96/0282/98 SCREW,BHCS,8-32X0.38,SS@@@ 84/2215-A/11 COUPLING,ALIGNMENT,1"OD,HUB,3/8ID 96/0733/87 WASHER,3/8X7/8X0.062,PTFE 84/2215-B/11 COUPLING,ALIGNMENT,1"OD,DISK,NYLON 96/0817/99 RING,RET,EXT,0.375,MS>@@@ 94/0299/98 ELBOW,STREET,1/4NPT,45DEG,3000PSI,316SS 96/0820/98 CLAMP,OVER THE CENTER,SS...
  • Page 46 On-Board Stainless Steel Feed Systems Figure 57: P/N LC0132 LID ASSY,7.5 L, VACUUM DEGAS, FILL PORT, & PNEUMATIC AGITATOR 1 01/1174-3 BULKHEAD,1/4 NPT,TANKLID,THIN,TFM,ALUM 95/0849/11 POSIPAK,3/8IDX5/8OD,STD,P/VIT,> 02/1116/50 AGIT ASSY,PNEU,TFM,0.32HP,15:1 RATIO 17 96/0005/98 WASHER,LOCK,SPLIT,#10,SS> 3 01/2212/70 HOUSING,BEARING,ELECTRIC AGITATOR 96/0056/98 NUT,HEX,JAM,3/4-16,SS 4 84/0120/98 BEARING,BALL,0.375ID,DS 96/0125/98 SCREW,SHC,10-24X0.50,SS@@@...

  • Page 47: Accumulators

    Accumulators Accumulators Figure 58: Accumulator Assemblies (P/N LC0133 & LC0134) General Setup 1. If they’re not already set, begin by loosening the thumb screws on the High and Low Level Sensors and sliding the Low Pointer to about the 1” mark and High Pointer to about 4 ½”. These settings can be adjusted as needed, but the general starting positions will help ensure that the accumulator won’t starve the pump as...
  • Page 48 Accumulators 2. Begin by connecting the transfer pump to the Accumulator’s Material Inlet Port with a 1/2” NPT Male Fitting (Preferably 303/304 SST) Be sure to purge the incoming material line of air before attaching to the accumulator Figure 60: Material Port Hookup 3.
  • Page 49 Accumulators 5. Once the accumulator is full, feel free to turn the accumulator’s pressure back up and press the start button. The air pressure to the accumulator is regulated to 30 psi max, but it’s recommended that you try some lower pressures to start out and then set the pressure to the LOWEST possible setting to adequately run the accumulator...
  • Page 50 Accumulators Figure 64: Accumulator Spare Parts 312394B 50 of 71...
  • Page 51 Accumulators Pneumatic Accumulator Assembly 01/1449/99 COVER,BACK,MINI,ACCUM,MS 94/0545/98 PLUG,SKT HD,1/8NPT,18-8SS 84/1460-5/11 LEGEND,START,STOP,TRANS PUMP 121307 NIPPLE,1/2NPTX3.00,304SST 01/1448/99 COVER,FRONT,MINI ACCUM,MS 94/0616/98 TEE,1/2NPT,F,150PSI,304SS 96/0282/98 SCREW,BHCS,8-32X0.38,MS,E@@@ 94/0348/11 CAP,VALVE,CHECK,1/2 84/1460-1/11 LEGEND,ACCUMULATOR,AIR PRESS 82/0047/11 PUSHBUTTON,5/8 DIA HEAD,1/8 DIA ROD 84/1460-2/11 LEGEND,HIGH LIMIT 95/0913/00 O-RING,VIT,JBH,> 95/0913/02 O-RING,EP,JBH,> 96/0360/99 SCREW,SHC,4-40X0.25,MS,E@@@ 95/0601/00 U-CUP,1-3/16IDX1-1/2OD,VIT...
  • Page 52 Accumulators Figure 65: Pneumatic Logic Diagram 15 94/0642/96 ELBOW,1/8NPT,F,90DEG,BRS 94/0462/96 NIPPLE,HEX,10-32,BRS 46 94/3201/96 UNION,BULKHEAD,1/4TUBE 94/0111/96 ELBOW,5-32X5/32,BRASS 94/0786/96 TEE,1/4TUBE,PRESTOLOCK,BRS 94/0110/96 CONNECTOR,Y,5/32 TUBE(2), 5/32 PLUG IN STYLE 48 94/0667/96 REDUCER,1/4TUBEX5/32TUBE,PRESTOLOC 66 SX10/320/011 VALVE,3W,SR,NC,MANUAL K,PLAS ACTUATION> 49 94/1203/99 CONNECTOR,5/32TUBEX10-32,CROME 67 G01000 BODY,VALVE,3W,PBSR,NC,10-32,F PLATED 50 94/0740-A/9 ELBOW,SWVL,1/4TUBEX10- 82/0047/11...

  • Page 53: Accumulator Low Level Sensors

    Accumulators Accumulator Low Level Sensors If a low level sensor is ordered as part of the configured machine, then it should already be installed and tied into the HMI. However, if it is not or this is something being added on later, please follow the instruction below for instalation 1.

  • Page 54: Off-Board Stainless Steel Feed Systems

    Off-Board Stainless Steel Feed Systems Off-Board Stainless Steel Feed Systems Figure 69: Possible Off-Board Stainless Steel Tanks K ey: A. 30 Liter Tank Assembly C. 60 Liter Tank Assembly B. 30 Liter Tank Assembly with Heat D. 60 Liter Tank Assembly with Heat 312394B 54 of 71...

  • Page 55: Stainless Steel Off-Board Lids

    Off-Board Stainless Steel Feed Systems Stainless Steel Off-Board Lids Figure 70: Possible Off-Board Lid Assemblies K ey: A. 30L Clamp Down Lid E. 30L Clamp Down Lid with Electric Agitator B. 60L Clamp Down Lid F. 60L Clamp Down Lid with Electric Agitator C.
  • Page 56 Off-Board Stainless Steel Feed Systems Stainless Steel Off-Board Lids (CONT’D) Figure 71: Possible Off-Board Lid Assemblies K ey: H. 60L Lid Assy w/ Electric Agitator and Vacuum Degas L. 30L Lid Assy w/ Pneumatic Agitator J. 30L Lid Assy w/ Electric Agitator, Vacuum Degas, & Fill Port M.
  • Page 57 Off-Board Stainless Steel Feed Systems Stainless Steel Off-Board Lids (CONT’D) Figure 72: Possible Off-Board Lid Assemblies K ey: P. 60L Lid Assy w/ Pneumatic Agitator and Vacuum Degas Q. 30L Lid Assy w/ Pneumatic Agitator, Vacuum Degas, & Fill Port R.
  • Page 58 Off-Board Stainless Steel Feed Systems Figure 73: Off-Board Tank Assembly P/N LC0054* 30L TANK ASSEMBLY 94/0372/98 PLUG,SKT HD,3/4NPT,SS 120904 SCREW,SHCS,M5X0.8X18MM,SST 94/0371/98 PLUG,SKT HD,1/2NPT,SS 255391 SYSTEM,FEED 95/0223/00 O-RING,VIT,BBC 15M627* TANK,30L,SST * PART CANNOT BE ORDERED AS A SPARE. REPLACEMENT TANK ASSEMBLY 255389 MUST BE ORDERED P/N LC0055* 60L TANK ASSEMBLY 94/0372/98...
  • Page 59 Off-Board Stainless Steel Feed Systems Figure 75: Off-Board Feed Systems with Heat P/N LC0104* 30L TANK ASSEMBLY WITH HEAT LC0054 TANK ASSY, 7.5 GALLON,SST LC0119 THERMOWELL ASSY LC0115 HEAT BLANKET ASSY,10GALLON LC0860 HARNESS,THERMOCOUPLE.J TYPE LC0117 INSULATION,BLANKET,10GALLON * PART CANNOT BE ORDERED AS A SPARE.
  • Page 60 Off-Board Stainless Steel Feed Systems Figure 77: LID ASSEMBLY, 30L (P/N LC0042)* 1 94/0372/98 PLUG,SKT HD,3/4NPT,SS 15R145 VALVE,RELIEF,1/4NPT,M,40PSI,SIL 2 94/0568/98 BUSHING,1/2NPTX1/4NPT,3K,SS 117571 GASKET (NOT SHOWN) 3 94/0736/96 VALVE,DRAIN COCK,1/4NPT,M,BRS 15M578* LID,30L,SST * PART CANNOT BE ORDERED AS A SPARE. REPLACEMENT TANK ASSEMBLY 255389 MUST BE ORDERED Figure 78: LID ASSY, 60L, SST (P/N LC0101)* 1 87/0256-P N/98 NUT,PLU...
  • Page 61 Off-Board Stainless Steel Feed Systems Figure 79: LID ASSEMBLY, 30L WITH VACUUM DEGAS (P/N LC0043)* 82/0220-1/11 GAUGE,PRESS/VAC,30"HG-30PSI,2-1/2",LQUD 15R145 VALVE,RELIEF,1/4NPT,M,40PSI,SIL 94/0568/98 BUSHING,1/2NPTX1/4NPT,3K,SS 255384 MANIFOLD,VACUUM TREE,3/4" NPT 94/0609/98 BUSHING,3/4NPTX1/4NPT,3K,SS 15M578* LID,7.5 AND 15 GALLON TANKS 94/0736/96 VALVE,DRAIN COCK,1/4NPT,M,BRS * PART CANNOT BE ORDERED AS A SPARE. REPLACEMENT TANK ASSEMBLY 255389 MUST BE ORDERED Figure 80: LID ASSY, 60L, SST WITH VACUUM DEGAS (P/N LC0102)* 1 82/0220-1 GAUGE,PRESS/VAC,30"HG-30PSI,2-1/2",LQUD...
  • Page 62 Off-Board Stainless Steel Feed Systems Figure 81: 30L LID ASSY WITH AGITATOR (P/N LC0044)* 94/0372/98 PLUG,SKT HD,3/4NPT,SS 15R145 VALVE,RELIEF,1/4NPT,M,40PSI,SIL 94/0568/98 BUSHING,1/2NPTX1/4NPT,3K,SS 255386 MOTOR ASSY,LID,AGIT 94/0736/96 VALVE,DRAIN COCK,1/4NPT,M,BRS 15M621* LID,AG,7.5 AND 15 GALLON TANKS,SST * PART CANNOT BE ORDERED AS A SPARE. REPLACEMENT TANK ASSEMBLY 255389 MUST BE ORDERED Figure 82: 30L LID ASSY WITH AGITATOR AND VACUUM DEGAS (P/N LC0045)* 1 82/0220-1 GAUGE,PRESS/VAC,30"HG-30PSI,2-1/2",LQUD...
  • Page 63 Off-Board Stainless Steel Feed Systems Figure 83: 30L LID ASSY WITH AGITATOR, VACUUM DEGAS, & FILL PORT (P/N LC0046)* 02/0686-A/50 VALVE ASSY,BALL,FILL,LID,3/4,MS,>50 TORR 255384 MANIFOLD,VACUUM TREE,3/4" NPT 82/0220-1/11 GAUGE,PRESS/VAC,30"HG-30PSI,2-1/2",LQUD 255385 ASSY,FILL PORT,3/4" NPT 87/0105-E/98 PLATE,SLINGER,10/15 GAL,1"ID,10"OD,SS 255386 MOTOR ASSY,LID,AGIT 94/0568/98 BUSHING,1/2NPTX1/4NPT,3K,SS 15M621* LID,AG,7.5 AND 15 GALLON TANKS,SST...
  • Page 64 Off-Board Stainless Steel Feed Systems Figure 85: 60L LID ASSY WITH AGITATOR (P/N LC0048)* 94/0372/98 PLUG,SKT HD,3/4NPT,SS 96/0818/99 RING,RET,EXT,0.750,MS 94/0373/98 PLUG,SKT HD,1"NPT,SS 255386 MOTOR ASSY,LID,AGIT 94/0736/96 VALVE,DRAIN COCK,1/4NPT,M,BRS 255388 AGITATOR ASSY,15 GAL 94/0744/98 BUSHING,3/8NPTX1/4NPT,SS> 15M836* LID MOD,15 GAL,SST,AGITATOR 15R145 VALVE,RELIEF,1/4NPT,M,40PSI,SIL * PART CANNOT BE ORDERED AS SPARES.
  • Page 65 Off-Board Stainless Steel Feed Systems Figure 87: 60L LID ASSY WITH AGITATOR AND VACUUM DEGAS (P/N LC0050)* 82/0220-1/11 GAUGE,PRESS/VAC,30"HG-30PSI,2-1/2",LQUD 255384 MANIFOLD,VACUUM TREE,3/4" NPT 94/0373/98 PLUG,SKT HD,1"NPT,SS 255386 MOTOR ASSY,LID,AGIT 94/0744/98 BUSHING,3/8NPTX1/4NPT,SS> 255388 AGITATOR ASSY,15 GAL 15R145 VALVE,RELIEF,1/4NPT,M,40PSI,SIL 15M836* LID MOD,15 GAL,SST,AGITATOR 96/0818/99 RING,RET,EXT,0.750,MS * PART CANNOT BE ORDERED AS A SPARE.
  • Page 66 Off-Board Stainless Steel Feed Systems Figure 89: 60L LID ASSY WITH AGITATOR, VACUUM DEGAS, & FILL PORT (P/N LC0052)* 02/0686-A/50 VALVE ASSY,BALL,FILL,LID,3/4,MS,>50 TORR 96/0818/99 RING,RET,EXT,0.750,MS 82/0220-1/11 GAUGE,PRESS/VAC,30"HG-30PSI,2-1/2",LQUD 255384 MANIFOLD,VACUUM TREE,3/4" NPT 87/0105-E/98 PLATE,SLINGER,10/15 GAL,1"ID,10"OD,SS 255385 ASSY,FILL PORT,3/4" NPT 94/0397/98 BUSHING,1"NPTX3/4NPT,SS 255386 MOTOR ASSY,LID,AGIT 94/0744/98...
  • Page 67 Off-Board Stainless Steel Feed Systems Figure 91: AGITATOR MOTOR ASSEMBLY (P/N 255386) 1 01/0583/98 NUT,AGITATOR,1.75-16,.875 SHAFT 96/0042/99 SCREW,HHC,1/4-20X1.00,MS 2 01/1487/01 GASKET,MTG,AGIT HOUSING,ASME,BUNA 96/0184/99 SCREW,SHC,1/4-28X1.00,MS,E@ 3 02/1480/50 AGITATOR ASSY,ASME,480IN-LB,58RPM 96/0311/99 WASHER,LOCK,SPLIT,1/4,HC,E@ 81/1480-2/25 GEARMOTOR,58RPM,484IN-LBS,0.50HP,230/3/6 96/0550/99 NUT,EYE,1/4-20,MS 84/1480/11 COUPLING,ALIGNMENT,2.11"OD,DISK,HYTREL 02/1482-RV3/25 CONTROL ASSY,ELEC AGIT,REMOTE,230VAC 6 84/1481/11 COUPLING,ALIGNMENT,2.11"OD,HUB,3/4ID,MS CAUTION...
  • Page 68 Off-Board Stainless Steel Feed Systems Figure 92: 30L LID ASSY WITH PNEUMATIC AGITATOR (P/N LC0142)* 1 94/0372/98 PLUG,SKT HD,3/4NPT,SS 96/0818/99 RING,RET,EXT,0.750,MS 2 94/0568/98 BUSHING,1/2NPTX1/4NPT,3K,SS 255387 AGITATOR ASSY,5 GAL 94/0736/96 VALVE,DRAIN COCK,1/4NPT,M,BRS 255670 AGITATOR ASSY,PNEUMATIC 15R145 VALVE,RELIEF,1/4NPT,M,40PSI,SIL 15M621* LID,AG,7.5 AND 15 GALLON TANKS,SST * PART CANNOT BE ORDERED AS A SPARE.
  • Page 69 Off-Board Stainless Steel Feed Systems Figure 94: 30L LID ASSY WITH AGITATOR AND VACUUM DEGAS (P/N LC0144)* 1 82/0220-1 GAUGE,PRESS/VAC,30"HG-30PSI,2-1/2",LQUD 255384 MANIFOLD,VACUUM TREE,3/4" NPT 94/0372/98 PLUG,SKT HD,3/4NPT,SS 255387 AGITATOR ASSY,5 GAL 3 94/0568/98 BUSHING,1/2NPTX1/4NPT,3K,SS 255670 AGITATOR ASSY,PNEUMATIC 15R145 VALVE,RELIEF,1/4NPT,M,40PSI,SIL 15M621* LID,AG,7.5 AND 15 GALLON TANKS,SST 5 96/0818/99 RING,RET,EXT,0.750,MS...
  • Page 70 Off-Board Stainless Steel Feed Systems Figure 96: 30L LID ASSY WITH AGITATOR, VACUUM DEGAS, & FILL PORT (P/N LC0146)* 02/0686-A/50 VALVE ASSY,BALL,FILL,LID,3/4,MS,>50 TORR 255384 MANIFOLD,VACUUM TREE,3/4" NPT 82/0220-1/11 GAUGE,PRESS/VAC,30"HG-30PSI,2-1/2",LQUD 8 255385 ASSY,FILL PORT,3/4" NPT 87/0105-E/98 PLATE,SLIN GER,10/15 GAL,1"ID,10"OD,SS 9 255387 AGITATOR ASSY,5 GAL 4 94/0568/98 BUSHING,1/2NPTX1/4NPT,3K,SS...

  • Page 71: Level Sensors

    Level Sensors Level Sensors FIGURE 98: PE Tank Level Sensors LC0027 SWITCH ASSY,PROX,CAP,PE TANK 96/1000/99 SCREW,SHC,M3X8,MS,E FIGURE 99: Stainless Steel Tank Sensors On-board Tanks 01/0026/87 PROX WELL LC0029 SWITCH ASSY, PROX,CAP,STEEL,SHORT 01/0025-EF/87 PROX NUT Off-board Tanks 01/0026/87 PROX WELL LC0028 SWITCH ASSY, PROX,CAP,STEEL,LONG 01/0025-EF/87 PROX NUT...

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