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Repair - Parts PR70 and PR70v 312760Y Two Component Liquid Dispensing Systems Fixed or variable ratio systems. For accurate metering, mixing, and dispensing of two-component materials. For professional use only. Not approved for use in European explosive atmosphere locations. 3000 psi (21 MPa, 207 bar) Maximum Working Pressure 100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure...
Related Manuals Related Manuals PR70 and PR70v Operation and Parts Manuals Part Description 3A0429 ™ PR70 with Standard Display Module Operation and Maintenance Manual 312759 ™ PR70 and PR70v with Advanced Display Module Operation and Maintenance Manual 312394 PR70 and PR70v Feed Systems Manual...
PR7F - J - A5 - A5 - E - A6 - A6 - 3 - 1 - 2 - A - N - 3 - N - H - N - 6 - N - N Code: The following part number fields apply for the PR70 and PR70v part numbering configurator fields. Shaded items listed in the configurator table below are “Super Standard” items that are typically stocked and provide the best deliv- ery dates.
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Product Configurator High Volume Side Piston and Code E Part Low Volume Side Piston Size (mm Code B Part Metering Tube Material 80, Available in Nylon Only LC1___ Nylon Piston, Stainless Steel Metering 100, Available in Nylon Only Tube (last three digits of part number is 120, Available in Nylon Only the mm piston size)
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Product Configurator LC0814 3/4 in. (19 mm) - 15 ft (4.6 m) LC0182 Recirculating, Off-Board Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m) LC0881 Heated, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) LC0183 Recirculating, Off-Board Tanks, LC0882 Heated, 1/4 in.
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Product Configurator LC0210 Recirculating, Heated, Off-Board LC0444 High Pressure, Recirculating, Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m) On-Board Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m) LC0211 Recirculating, Heated, Off-Board Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m) LC0445 High Pressure, Recirculating, On-Board Tanks,...
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Product Configurator LC0313 One 1.0 gpm Flow Meter, One 0.5 gpm Code L Part Mixer Type Flow Meter, With Pressure Transduc- None LC0063 3/16 in. (4.8 mm) x 32 LC0317 Two 2.0 gpm Flow Meters, With Pres- LC0057 1/4 in. (6.4 mm) x 24 sure Transducers LC0058 3/8 in.
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When ordering tanks for spare or LC0255 7.5 L, Stainless Steel, 240V Heat, replacement parts, refer to Parts sec- with Shut-Off Valve tion of the PR70 and PR70v Feed Sys- tems manual. LC0054 30 L, Stainless Steel LC0259 30 L, Stainless Steel, 240V Heat...
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Part Off-Board Tank Stands Fill Port None LC0142 Off-Board Pneumatic Agitator - 30 L LC0103 PR70 Tank Stand LC0143 Off-Board Pneumatic Agitator - 60 L LC0247 PR70v Tank Stand LC0146 Off-Board Vacuum De-gas, Pneumatic Agitator, Fill Port, Slinger - 30 L...
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
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Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
Never store ISO in an open container. • The PR70 has exposed shafts, so extra precautions must be taken when using ISO Materials. Make sure that the shafts are wiped clean and lubricated if sit- ting unused for any length of time, such as overnight shutdowns.
Grounding Grounding 5. Press the system air pressure relief switch down to stop air supply and to vent air pressure in the machine. It is the yellow tab at the left, rear of the machine. The hole in the tab should be visible. 6.
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Shutdown 3. Place a container below the dispense valve and activate a small shot to flush mixed material out of the valve. 4. Relieve pressure. See Pressure Relief Procedure. 5. With a clean rag and cotton swabs, clean the end of the dispense valve.
Troubleshooting Troubleshooting Before starting any troubleshooting procedures, perform 3. Allow the machine to cool if the machine has a heat the following procedure. control option. Try the recommended solutions in the order given for 1. Relieve pressure. See Pressure Relief Procedure, each problem to avoid unnecessary repairs.
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Troubleshooting Problem Cause Solution Material dispensed not correct weight Specific gravity of one or more of the Recalibrate machine. two materials has changed since cali- bration Machine air pressure has changed Readjust air pressure regulator to since calibration. value used when machine was cali- brated, or recalibrate machine.
Troubleshooting Error Codes (Advanced Display Module) Code-Class-Event System Shown on Errors Screen Description Behavior Ref 050X-A-Improper System Cal Improper Calibration 06CX-A-Invalid Key Token No or Invalid Key Token A401-A-Over Current Z1 Heater Over Current, Zone #1 A402-A-Over Current Z2 Heater Over Current, Zone #2 A403-A-Over Current Z3 Heater Over Current, Zone #3 A404-A-Over Current Z4...
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Troubleshooting Code-Class-Event System Shown on Errors Screen Description Behavior Ref F2B-Low Flow B Side Low B Side Fluid Flow, relative to calibra- tion and user-input allowable variance. F2FX-D-Delta Velocity Minus Delta Velocity Minus F3FX-D-Delta Velocity Plus Delta Velocity Plus F6A-Flow Meter A Problem Flow Meter A Problem, or bad connection between Fluid Control Module and Flow Meter A...
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Troubleshooting Code-Class-Event System Shown on Errors Screen Description Behavior Ref T203-D-Low Material Temp Z3 Material Below Temperature, Zone #3 T204-D-Low Material Temp Z4 Material Below Temperature, Zone #4 T401-A-High Material Temp Z1 Material Over Temperature, Zone #1 T402-A-High Material Temp Z2 Material Over Temperature, Zone #2 T403-A-High Material Temp Z3 Material Over Temperature, Zone #3...
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Troubleshooting Code-Class-Event System Shown on Errors Screen Description Behavior Ref WM02-A-Current Fault Z2 High Relay 1 Current, Zone #2 WM03-A-Current Fault Z3 High Relay 1 Current, Zone #3 WM04-A-Current Fault Z4 High Relay 1 Current, Zone #4 WMC1-A-Control Fault Z1 Unexpected Relay 1 Current, Zone #1 WMC2-A-Control Fault Z2 Unexpected Relay 1 Current, Zone #2...
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Troubleshooting System Behavior Reference System Behavior Description When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by pressing the Enter button ( ). Any auto-sequencing in progress will be stopped, and the foot switch will be disabled until the error-code is acknowledged.
Troubleshooting Error Codes Key: A Error Code Animation Field (Standard Display Module) B Error Code Number Field D Error Code ICON When the machine is operating and a fault is detected, it E Error Code Acknowledgement ICON will report the condition by generating an error code. Error codes are typically generated when the machine is When an error code is generated, the user will need to idle after dispensing a shot.
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Troubleshooting Error Code Title Cause, Details ICON Less than User has requested a shot < the minimum allowable size entered during Minimum Shot calibration. (< 15% of stoke, N/A in Operator Mode). Requested Error Improper The calibration done on the machine is invalid, so the requested shot Calibration Error cannot be executed.
Electrical Schematics Electrical Schematics NOTE: Fluid Control Module #2 sections apply only to models with optional features purchased. See F See F See F . 3: Electrical Schematic - Page 1 312760Y...
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Electrical Schematics NOTE: See PR70 operation manual for Optional External Control Interface instructions. Customer Supplied Dry Contact/Relay Brown SHOT SEL - BIT 0 Gray SHOT SEL - BIT 3 Black Not Used NOTE: Connector #2 is for use with systems with an Advanced...
Repair Repair HydraCheck Kit Installation 200d 200c 200b 200a ti12437a Torque to 85 in-lb (9.6 N•m). . 7: HydraCheck Installation - Variable Ratio Base 100d 100b ti12436a . 8: HydraCheck Installation - Fixed Ratio Base 312760Y...
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Repair Install Adjustment Screw/Cap The following procedure is the same for Fixed and Variable Ratio bases, except where noted. See F 7 and F . 8 for part references. See Kits on page 77 for kit numbers. NOTE: The HydraCheck kit is intended to be used with 9.
Repair Air Cylinder Kit Installation ti12490a Torque to 41 in-lb (4.6 N•m). Torque to 350 in-lb (39.5 N•m). Torque to 100 ft-lb (135 N•m). Coat all sliding surfaces with lubricant, part 115982. Apply sealant tape to npt fittings. Disassemble the Air Cylinder See Kits on page 77 for kit numbers.
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Repair 10. Partially remove the air cylinder by pulling on the 21. Reinstall the four long screws (404) that attach the cylinder from the back of the machine until the air two drive blocks (417, 418) by finger-tightening lines at the elbow fittings can be seen. them.
Repair Rear Pump Rebuild Kit Installation See Kits on page 77 for kit numbers. The pump shaft is installed with Krytox. Contact with Krytox can lead to flu-like symptoms. The MSDS for this material is available upon request. ti12491a Torque to 350 in-lb (39.5 N•m). Lube shaft with krytox grease prior to insertion into bearing.
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Repair 6. Remove the shroud (117, 214). See F . 16 on 16. Apply one layer of thin masking tape over the male page 42 and F . 21 on page 48. threads of the pump shaft that mates with the drive block.
Repair Piston/Cylinder Replacement Kit 7. Push the drive block (104, AA) forward until pistons are fully extended. See F . 7 and F . 8 on Installation page 29. 8. Use a wrench to prevent the pump shaft (511) from See Piston Package on page 58 and Nylon and rotating and remove the piston screw (605).
Repair Check Valve Rebuild Kit 8. Remove the existing check valve (514) from the housing by inserting a screwdriver or dowel rod into Installation the female threaded end of the check valve housing (513). See Pump Sub-Assembly, LC0112, page 53 for 9.
Piston Plug Installation Pressure Transducer Installation NOTE: The pressure transducers are designed to work with the hoses available in the PR70 configurator. If they are used with other hoses, unexpected alarms may occur. 1. Follow steps 1 through 6 of Piston Plug Installa- 1802 tion on this page.
Repair Flow Meter Installation 9. Install fluid lines into fitting (2003) on top of flow meter. 1. Drain the pump. 10. For side A flow meters, plug flow meter sensor • If ball valves are installed, close the ball cable into port #1 on Fluid Control Module #2. valves then take several shots.
Repair Fluid Control Module If there is only one fluid control module on the Replacement machine, the module number is 1. If there are two fluid control modules, the mod- 1. Remove access cover (D). ule closest to the air regulator is module number 1 and the other module is number 2.
Repair Fuse Replacement 7. If there is only one fluid control module on the machine, set the rotary switch (S) to 1. See F . 14. If there are two fluid control modules, set the rotary switch (S) to 1 on the module closest to the air regulator and set the rotary switch (S) to 2 on the other module.
Parts Parts See Feed Systems manual for feed system parts. See Related Manuals on page 3. Fixed Ratio Base, LC0262, LC0263, LC0264, LC0265 100d 100b Torque to 85 in-lb (9.6 N•m). Torque to 350 in-lb (39.5 N•m). Torque to air cylinder shaft to100 ft-lb (135 N•m).
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Parts Fixed Ratio Base, continued 100c 100a Torque to 85 in-lb (9.6 N•m). ti12487a Torque to 350 in-lb (39.5 N•m). Retaining ring must rest against pump body. 117a ti12476b . 16 312760Y...
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Parts Part Description 100a 120920 SHOCK ABSORB, adjustable (models LC0263 and LC0265 only) 100b 120919 NUT, hex (models LC0263 and LC0265 only) 100c 111260 SCREW, set, cup point (models LC0263 and LC0265 only) 100d 15K816 CAP, adjustment, Hydracheck (models LC0263 and LC0265 only) 101 LC0112 PUMP, sub-assembly 102 120913...
Parts Fixed Ratio Drive Block Assembly, LC0107 2306 2301 2305 2308 2302 2307 2309 2305 2303 2304 ti12573a Apply grease (part 115982) to all internal parts. Tighten retaining nut until alignment rod (2302) cannot be moved. Loosen retaining nut until alignment rod can move side-to-side with no in-and-out movement.
Parts Variable Ratio Base, LC0242, LC0243, LC0244, LC0245 200d 200c 200b 200a ti12437a Torque to 85 in-lb (9.6 N•m). Torque to 350 in-lb (39.5 N•m). Torque to air cylinder shaft to100 ft-lb (135 N•m). ti12488b Torque to 85 in-lb (9.6 N•m). .
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Parts Variable Ratio Base continued 214a ti12475b . 20 Part Description Part Description 61/2906-BK/11 HOSE, 0.245ID x 0.375 OD, PU, 95 200a 120920 SHOCK ABSORB, adjustable (models LC0243 and LC0245 only) LC0246 SHIELD, assembly 200b 111260 SCREW, set, cup point 214a LABEL, shield 15M511...
Parts Air Cylinder, LC0110, LC0111, LC0230, LC0231 NOTICE The four long screws (404) that attach the two drive blocks (417, 418) must be tightened in a crisscross pattern. Failure to do so may result in air cylinder damage. ti12490a 409† Torque to 41 in-lb (4.6 N•m).
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Parts Part Description 107571 PACKING, o-ring 114100 SCREW, cap, socket hd 120875 O-RING, 3 in. (assemblies LC0110 and LC0230) 104131 O-RING, 4.5 in. (assemblies LC0111 and LC0231) 120880 SCREW 120881 BEARING 120884 SCREW 120899 VALVE, solenoid, 3 way 120900 VALVE, solenoid, 3 way 409 †...
Parts Pump Sub-Assembly, LC0112 The pump shaft is installed with Krytox. Contact with Krytox can lead to flu-like symptoms. The MSDS for this material is available upon request. ti12491a Torque to 350 in-lb (39.5 N•m). Lube shaft with krytox grease prior to insertion into bearing. Shaft seal (503) must be installed with open side facing the washer (512).
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Parts Check Valve, Assembly LC0093 2104 2101 2102 ti12565a 2103 Chamfer The side of the seat with an outside diameter chamfer must point away from the ball. Part Description 2101 105445 BALL, 0.5000 2102 121084 SPRING 2103 15D312 BUSHING, ball guide 2104 196832 SEAT, lapped 312760Y...
Parts Incoming Power Bracket, LC0239 Part of Ground from Ground from Ground from 306, 318 ti17531b Apply thread sealant tape if applicable. Vent direction must point toward machine. 312760Y...
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Parts Ref Part Description Ref Part Description 318 81/1054-4/11 FUSE, type f, 4 amp, 250v, 301 119912 SCREW, mach. phillips pan fast 319 LC0291 CABLE, power, assembly 302 121018 FITTING, elbow, male, 325 * 84/2725-1/11 LABEL, symbol, CE swivel, 1/4 npt 326 121558 CONNECTOR, power, panel 303 120876...
Parts Piston Package ti12438a Arrow on cylinder must point to the o-ring (606) on the right. Nylon Piston, Stainless Steel Metering Tube Assemblies Reference Number and Description 603† Piston Tube, Nylon Ring, support, Package pump Piston Washer piston Screw O-ring LC1080 LCC080 LCB080...
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Parts UHMW Piston, Ceramic Metering Tube Assemblies NOTE: The UHMW piston, ceramic metering tube assemblies contain a carbide ball. This ball replaces the standard check valve ball in pump assembly LC0112. If a UHMW piston, ceramic metering tube assembly needs to be installed, replace the original ball in pump assem- bly LC0112 with the ball included with the pump pack- age.
Parts Nylon and UHMW Piston Replacement Kits Piston Sizes 080-119 Piston Sizes 160-960 Piston Sizes 120-159 When ordering a UHMW replacement kit, the following Part Description numbering applies: PISTON SCREW LCE - 160 O-RING Code: When ordering a piston replacement kit, the following intelligent part numbering system applies for Nylon based pistons.
Parts Controls Fluid Control Module There are three options for controls. • Advanced Display Module with one Fluid Control Module, LC0274 • Advanced Display Module with two Fluid Control Modules, LC0275 • Standard Display Module with one Fluid Control Module, LC0272 ti12711b Part Description...
Parts Dispense Valve Standard Dispense Valves, 255179 and 255181 See MD2 manual for parts information. See Related Manuals on page 3. Gun Mounted MD2 Valves, LC0120 and LC0122 901a 901b Assembly LC0120 Shown ti12440a Part Description LC0006 VALVE, assembly, 10:1, gun, electric (assembly LC0122 only) LC0004 VALVE, assembly, 1:1, gun, electric...
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Parts Lever Actuated MD2 Valves, LC0121 and LC0123 1101a 1101b 1103 1102 Assembly LC0121 Shown ti12441a Part Description 1101 LC0005 VALVE, assembly, 1:1, lever, electric (assembly LC0121 only) LC0007 VALVE, assembly, 10:1, lever, electric (assembly LC0123 only) 1101a 255249 LEVER, 2K dispense valve 1101b †...
Parts Mixers 1301 1303 1302 Assembly LC0061 Shown ti12442a Reference Number and Description 1301 1302 1303 Mixer Package Description Mixer Shroud Sleeve LC0057 1/4 in. X 24 60/0204/50 94/0883-C/98 LC0058 3/8 in. x 24 60/0200/50 94/0883-D/98 LC0059 3/8 in. x 36 60/0201/50 94/0883-E/98 LC0060...
Parts Hose Packages Unheated, Non-Recirculating Hoses 1404 1403 1401 1402 Assembly LC0801 Shown ti12446a Apply thread sealant tape to male npt threads before assembly. Reference Number and Description 1401 1402 1403 1404 Hose Package Description Hose Assembly 90 Deg Elbow Adapter Bushing LC0801...
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Parts Unheated, Recirculating Hose Packages 1603 1602 1603 1602 1601 Assembly LC0161 shown installed as the Low Volume and High Volume Side Hose Package 1601 ti12444a Apply thread sealant tape to male npt threads before assembly. Dispense valve shown for reference only. Reference Number and Description 1601 1602...
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Parts Reference Number and Description 1601 1602 1603 1604 1605 Hose Valve Supply Hose Return Hose Pressure Package Description Assembly Assembly Assembly Sensor O-Ring LC0434 3/8 in. x 180 in., on-board, 255975 LC0410 LC0418 16A093 111457 high pressure LC0170 1/2 in. x 30 in., on-board 255974 255992 258064...
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Parts Heated, Recirculating Hose Packages 1702 1703 1704 1702 1703 1701 1705 Assembly LC0190 shown installed as the Low Volume and High Volume 1701 Side Hose Package ti12443b Apply thread sealant tape to male npt threads before assembly. Dispense valve shown for reference only. Reference Number and Description 1701 1702...
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Parts Reference Number and Description 1701 1702 1703 1704 1705 Heated Insulated Hose Valve Supply Hose Return Hose Pressure Package Description Assembly Assembly Assembly Sensor O-Ring LC0474 3/8 in. x 180 in., on-board, 255975 258089 LC0458 16A093 111457 high pressure LC0196 1/2 in.
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Parts Heated, Non-Recirculating Hoses 1503 1504 1501 1502 Part LC0881 Shown ti12445a Apply thread sealant tape to male npt threads before assembly. Reference Number and Description 1501 1502 1503 1504 * 1505 * 1506 Heated Hose 90 Degree 45 Degree Circuit Extension Hose Package Description...
Parts Power Cords ti12447a Part 121054 Shown Power Cord Package Description 121054 CORD SET, 250V, 10A, United States 121055 CORD SET, 250V, 10A, North America 121056 CORD SET, 250V, 10A, Continental Europe 121057 CORD SET, 250V, 10A, United Kingdom/Ire- land 121058 CORD SET, 250V, 10A, Israel 121060...
Parts Tank Stands, Assemblies Heat Zone Assemblies LC0247 and LC0103 See Integrated Heat manual referenced at the begin- ning of this manual for Heat Zone Assemblies parts information. 2001 2002 ti12473a Assembly LC0247 Shown Part Description 2001 121097 FASTENER, u-bolt with mounting plate 2002 15U373 SUPPORT, tank stand, variable ratio (assembly LC0247 only)
Kits Kits Mixer and Shroud Options Machine Rebuild Kits Part Description Part Description LC0063 Mixer, 3/16 in. (6.5 mm) x 32, 10 Mixers LC0091 3.0 in. Air Cylinder rebuild kit with shroud LC0092 4.5 in. Air Cylinder rebuild kit LC0057 Mixer, 1/4 in.
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Kits Vacuum Kits Refill Kits These vacuum kits contain the parts necessary to attach Refill Kits 256659 and 256660 are designed to turn on a vacuum pump to the tanks. and off a transfer pump as needed to keep the tanks at the proper fluid level.
Dimensions Machine with Off-Board Tanks ti12624c ti12623c PR70 † Assembly Dimensions, in. (mm) 30 L Tank 60 L Tank No Agitators With Agitators No Agitators With Agitators 75.7 (1923) 83.4 (2118) 64.9 (1648) 89.5 (2273) 32.1 (815) 32.1 (815) 32.1 (815) 32.1 (815)
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.