Endress+Hauser TDLAS SS500 Safety Instruction
Gas analyzer
Hide thumbs
Also See for TDLAS SS500:
- Hardware installation and maintenance manual (90 pages) ,
- Operator's manual (114 pages) ,
- Operating instruction (98 pages)
Related Manuals for Endress+Hauser TDLAS SS500
Summary of Contents for Endress+Hauser TDLAS SS500
- Page 1 Products Solutions Services XA02744C/66/EN/01.21 Safety Instruction TDLAS Gas Analyzer SS500, SS2000, and SS3000 SS500e, SS2000e, and SS3000e SS500XP and SS2000XP...
- Page 2 EO18996 February 25, 2022 Copyright © 2021 Endress+Hauser. No part of this manual may be reproduced in whole or in part without the express written permission of Endress+Hauser. Endress+Hauser reserves the right to change product design and specifications at any time without prior notice.
-
Page 3: Table Of Contents
Lifting/carrying the analyzer..... . 25 Mounting the Analyzer ......26 Endress+Hauser... - Page 4 Service ..........47 Endress+Hauser...
-
Page 5: Introduction
Who Should Read This This manual should be read and referenced by anyone installing, operating Manual or having direct contact with the analyzer. Endress+Hauser highly recom- mends that the responsible party and/or operator of the equipment be qual- ified to handle this equipment. - Page 6 TI01653C Technical Provides technical data on the Information device with an overview of asso- ciated models available. SS500XP BA02183C Operating A complete overview of the Instruction operations required to install, commission and maintain the device. Endress+Hauser...
- Page 7 SS2000e BA02164C Operating A complete overview of the Instruction operations required to install, commission and maintain the device. TI01658C Technical Provides technical data on the Information device with an overview of asso- ciated models available. Endress+Hauser...
-
Page 8: Manufacturer Address
For additional instruction manuals, please refer to the following: • For custom orders: • Refer to the Endress+Hauser website for the list of local sales chan- nels who can provide the requested order-specific documentation https://www.endress.com/contact • For standard orders: •... -
Page 9: General Safety Information
TDLAS Gas Analyzer. Any use of the equipment in a manner not specified by Endress+Hauser could lead to physical injury and damage to the equipment. The safety of the analyzer is the responsibility of the installer and the organization represented. -
Page 10: Equipment Labels
Any work in a hazardous area must be carefully controlled to avoid creating any possible ignition sources (e.g., heat, arcing, sparking, etc.). Toxins. Endress+Hauser analyzers measure a variety of gases, including high-level H S. Follow all safety protocols ... -
Page 11: Instructional Symbols
This may include, but is not limited to, lockout/ tagout procedures, toxic gas monitoring protocols, PPE requirements, hot work permits and other precautions that address safety concerns related to performing service on process equipment located in hazardous areas. Endress+Hauser... -
Page 12: Personnel Responsibility
Any work in a hazardous area must be carefully controlled to avoid creating any possible ignition sources (e.g., heat, arcing, sparking, etc.). All tools must be appropriate for the area and hazards present. Electrical connections must not be made or broken with power on (to avoid arcing). Endress+Hauser... -
Page 13: Ss500, Ss2000, And Ss3000 Tdlas Gas Analyzer
Peripheral devices For systems equipped with peripheral devices, e.g., probe assemblies, only devices that meet with Endress+Hauser' specifications may be used. Refer to documentation provided by the manufacturer for instruction on installation, operation, etc. - Page 14 Protocol: Modbus Gould RTU or Daniel RTU or ASCII Alarms 2, general fault and concentration alarms via Modbus and analog output(s) LCD display Concentration, cell pressure and temperature, diagnostics Physical Class I, Division 2 Electronics Type 3R - 304 enclosure type stainless steel Endress+Hauser...
- Page 15 0 to 5%, 0 to 10%, 0 to 20% Repeatability ±1 ppmv or ±1% of reading (whichever is greater) ±400 ppmv or ±2% of reading (which- ever is greater) Accuracy ±2 ppmv plus 2% of reading Endress+Hauser...
- Page 16 Analog: One or two 4-20mA isolated, 1200 ohms at 24 VDC max load Serial: RS232C Protocol: Modbus Gould RTU or Daniel RTU or ASCII Alarms 2, general fault and concentration alarms via Modbus and analog output(s) LCD display Concentration, cell pressure and temperature, diagnostics Endress+Hauser...
- Page 17 0 to 422, 0 to 1055, 0 to 2110, 0 to 5275 ppmv 0 to 5%, 0 to 10%, 0 to 20% Repeatability ±1 ppmv or ±1% of reading (whichever is greater) ±400 ppmv or ±2% of reading (which- ever is greater) Endress+Hauser...
- Page 18 Analog: One or two 4-20mA isolated, 1200 ohms at 24 VDC max load Serial: RSlcC Protocol: Modbus Gould RTU or Daniel RTU or ASCII Alarms Four general fault and concentration alarms via Modbus and analog output(s) LCD display Concentration, cell pressure and temperature, diagnostics Endress+Hauser...
-
Page 19: Equipment Installation
The information in this section is related to safety considerations for equip- Installation ment installation. Endress+Hauser Class I Division 2 analyzers use a non- incendive protection method, and as such all portions of the local installation codes apply. The maximum allowed inductance to resistance ratio (L/R ratio) for the field wiring interface must be less than 25 µH/Ω. -
Page 20: Lifting/Carrying The Analyzer
Configurations requiring optional accessories, e.g., probe assemblies, with specific characteristics must meet manufacturer specifications. Endress+Hauser analyzers are designed for operation within the specified ambient temperature range of -20 °C to 50 °C (- 4 °F to 122 °F). Intense sun exposure in some areas may cause the analyzer temperature to exceed the maximum. -
Page 21: Mounting The Analyzer
Bolts or screws used for wall-mounting must be able to support four times the weight of the instrument. For weight specifications → 9. Endress+Hauser... -
Page 22: Opening/Closing The Analyzer Enclosure
Because the breaker in the customer-provided power distribution panel or switch will be the primary means of disconnecting the power from the analyzer, Endress+Hauser recommends that the power distribution panel be located in close proximity to the equipment and within easy reach of the operator. -
Page 23: Connections To The Supply
Connect the inlet tube to the SCS using the 1/4 in. stainless steel com- pression-type fitting provided. Tighten all new fittings 1-1/4 turns with a wrench from finger tight. For connections with previously swaged ferrules, thread the nut to the Endress+Hauser... -
Page 24: Ventilation Requirements
Detailed operation instructions are pro- vided in the Description of Device Parameters available for download by model type on the Endress+Hauser website (www.endress.com). Intermittent Operation The warnings outlined in this section apply to both the full-featured and sim- plified sample systems. -
Page 25: Ss500Xp And Ss2000Xp Tdlas Gas Analyzer
Operating Instruction. Peripheral devices For systems equipped with peripheral devices, e.g., probe assemblies, only devices that meet with Endress+Hauser' specifications may be used. Refer to documentation provided by the manufacturer for instruction on installation, operation, etc. - Page 26 Protocol: Modbus Gould RTU or Daniel RTU or ASCII Alarms 2, general fault and concentration alarms via Modbus and analog output(s) LCD display Concentration, cell pressure and temperature, diagnostics Physical Class I, Division 1 Electronics Type 4, 7, 9 - cast aluminum enclosure type Endress+Hauser...
- Page 27 ±1 ppmv or ±1% of reading (whichever is greater) ±400 ppmv or ±2% of reading (which- ever is greater) Accuracy ±2 ppmv plus 2% of reading Application data Ambient -20° C to 50 °C (-4° F to 122 °F) temperature range Endress+Hauser...
- Page 28 Protocol: Modbus Gould RTU or Daniel RTU or ASCII Alarms 2, general fault and concentration alarms via Modbus and analog output(s) LCD display Concentration, cell pressure and temperature, diagnostics Physical Class I, Div 1 Electronics Type 4, 7, 9 - cast aluminum enclosure type Endress+Hauser...
-
Page 29: Equipment Installation
Lifting/carrying the analyzer Due to the analyzer’s size and weight (48.6 Kg., or 103 lbs.), Endress+Hauser recommends the use of a forklift, pallet jack, etc. to lift and/or move the ana- lyzer. Before removing the analyzer from the crate, move the crate as close as possible to the final location. -
Page 30: Mounting The Analyzer
Endress+Hauser analyzers are designed for operation within the specified ambient temperature range of -20 °C to 50 °C (-4 °F to 122 °F). Intense sun exposure in some areas may cause the analyzer temperature to exceed the maximum. -
Page 31: Protective Chassis And Ground Connections
Because the breaker in the customer-provided power distribution panel or switch will be the primary means of disconnecting the power from the analyzer, Endress+Hauser recommends that the power distribution panel be located in close proximity to the equipment and within easy reach of the operator. -
Page 32: Ventilation Requirements
Detailed operation instructions are provided in the Description of Device Parameters available for download by model type on the Endress+Hauser website (www.endress.com). Preparing the analyzer for shipment or storage If the equipment is to be shipped or stored for any length of time, it should be packed in the original packaging when shipped when shipped from the factory. -
Page 33: Ss500E, Ss2000E, And Ss3000E Tdlas Gas Analyzer
Operating Instruction. Peripheral devices For systems equipped with peripheral devices, e.g., probe assemblies, only devices that meet with Endress+Hauser' specifications may be used. Refer to documentation provided by the manufacturer for instruction on installation, operation, etc. Equipment rating The following equipment rating information is provided by model type for all TDLAS Gas Analyzers in the Operating Instruction. - Page 34 — optional Protocol: Modbus Gould RTU or Daniel RTU or ASCII Alarms 2, general fault and concentration alarms via Modbus and analog output(s) LCD display Concentration, cell pressure and temperature, diagnostics Physical Enclosure type Type 4X - 304 stainless steel Endress+Hauser...
- Page 35 Accuracy O: ±2 ppmv or ±2% of reading (whichever is greater) Application data Ambient -20 °C to 50 °C (-4 °F to 122 °F) temperature range -10 °C to 60 °C (14 °F to 140 °F) — optional Endress+Hauser...
- Page 36 — optional Protocol: Modbus Gould RTU or Daniel RTU or ASCII Alarms 2, general fault and concentration alarms via Modbus and analog output(s) LCD display Concentration, cell pressure and temperature, diagnostics Physical Enclosure type Type 4X - 304 stainless steel Endress+Hauser...
- Page 37 0 to 5%, 0 to 10%, 0 to 20% Repeatability ±1 ppmv or ±1% of reading (whichever is greater) ±400 ppmv or ±2% of reading (which- ever is greater) Accuracy ±2 ppmv plus 2% of reading Endress+Hauser...
- Page 38 Analog: 1 or 2 4-20mA isolated, 1200 ohms at 24 VDC max load Serial: RS232C Protocol: Modbus Gould RTU or Daniel RTU or ASCII Alarms Four general fault and concentration alarms via Modbus and analog output(s) LCD display Concentration, cell pressure and temperature, diagnostics Endress+Hauser...
-
Page 39: Equipment Installation
The information in this chapter is related to safety considerations for equip- Installation ment installation. Endress+Hauser Class I Division 2 analyzers use a non- incendive protection method, and as such all portions of the local installation codes apply. The maximum allowed inductance to resistance ratio (L/R ratio) for the field wiring interface must be less than 25 µH/Ω. -
Page 40: Lifting/Carrying The Gas Analyzer
(or equivalent) metal framing installations. Refer to the layout diagrams in the Operating Instruction for detailed mounting dimen- sions → 1. When mounting the analyzer, be sure to position the instrument so that it is not difficult to operate adjacent devices. Endress+Hauser... -
Page 41: Opening/Closing The Analyzer Enclosure
Endress+Hauser gas analyzers are designed for operation within the specified ambient temperature range of -20 °C to 50 °C (-4 °F to 122 °F). Intense sun exposure in some areas may cause the gas analyzer temperature to exceed the maximum. -
Page 42: Connections To The Gas Supply
TDLAS Gas Analyzer Because the breaker in the customer-provided power distribution panel or switch will be the primary means of disconnecting the power from the analyzer, Endress+Hauser recommends that the power distribution panel be located in close proximity to the equipment. -
Page 43: Ventilation Requirements
Detailed operation instructions are pro- vided in the Description of Device Parameters available for download by model type on the Endress+Hauser website (www.endress.com). Intermittent Operation The warnings in this section apply to the SS500e, SS2000e, and SS3000e TDLAS gas analyzers. -
Page 44: Maintenance And Service
Time Delay 240 VAC Miniature Fuse, 5 x 20 mm, 250VAC/0.5A Time Delay → 6–2 12 VDC Miniature Fuse, 5 x 20 mm, 250VAC/ Time Delay 3.15A 24 VDC Miniature Fuse, 5 x 20 mm, 250VAC/1.6A Time Delay Endress+Hauser... - Page 45 Power Supply 10 Common Fuse (F1) 11 NC (normally closed) Functional/Component Ground 12 4-20 mA & Serial Signal Connections Customer Ground 13 Backplane Protective Ground 14 Laser Driver Board Assignable Alarm Relay 15 Temperature Control Board General Fault Alarm Relay Endress+Hauser...
- Page 46 Power Supply 10 Common Fuse (F2) 11 NC (normally closed) Functional/Component Ground 12 4-20 mA & Serial Signal Connections Protective Ground 13 Backplane Customer Ground 14 Laser Driver Board Assignable Alarm Relay 15 Temperature Control Board General Fault Alarm Relay Endress+Hauser...
- Page 47 13 NC (normally closed) Protective Ground 14 4-20 mA & Serial Signal Connections Customer Ground 15 Backplane Assignable Alarm Relay (CH A) 16 Laser Driver Board General Fault Alarm Relay (CH A) 17 Temperature Control Board Assignable Alarm Relay (CH B) Endress+Hauser...
- Page 48 13 NC (normally closed) Customer Ground 14 4-20 mA & Serial Signal Connections Protective Ground 15 Backplane Assignable Alarm Relay (CH A) 16 Laser Driver Board General Fault Alarm Relay (CH A) 17 Temperature Control Board Assignable Alarm Relay (CH B) Endress+Hauser...
-
Page 49: Troubleshooting And Repair
Replacement Parts All parts required for operation of the natural gas analyzers must be supplied by Endress+Hauser or an authorized agent. Refer to Service for contact infor- mation to determine or order specific parts listing for the purchased model →... -
Page 50: Replacing The Membrane Separator
Replace the O-Ring on top of the membrane filter. c Place the cap back onto the membrane separator and tighten. Check upstream of the membrane for liquid contamination and clean and dry out before re-opening the shut-off valve at the sample tap. Endress+Hauser... -
Page 51: Service
Check upstream of the membrane for liquid contamination and clean and dry out before opening the shut-off valve at the sample tap. Service For Service in your location, please refer to our website (https:// www.endress.com/contact) for the list of local sales channels. Endress+Hauser... - Page 52 XA02744C/66/EN/01.21 www.endress.com...