Endress+Hauser SS500XP Operating Instruction
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Endress+Hauser SS500XP Operating Instruction

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BA02183C/66/EN/01.21
For use with version
HC12
(Device Firmware)
Products
Operating Instruction
SS500XP/SS2000XP TDLAS Gas Analyzer
CSA Class I, Division 1 Groups B, C and D; T4
Solutions
Services

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Summary of Contents for Endress+Hauser SS500XP

  • Page 1 BA02183C/66/EN/01.21 Products Solutions Services For use with version HC12 (Device Firmware) Operating Instruction SS500XP/SS2000XP TDLAS Gas Analyzer CSA Class I, Division 1 Groups B, C and D; T4...
  • Page 2 Copyright © 2021 Endress+Hauser. No part of this manual may be reproduced in whole or in part without the express written permission of Endress+Hauser. Endress+Hauser reserves the right to change product design and specifications at any time without prior notice.

  • Page 3: Table Of Contents

    About the Gas Analyzers ........1-4 Differences between the SS500XP and SS2000XP ....1-4 How the Analyzers Work .
  • Page 4 SS500XP/SS2000XP Gas Analyzer BA02183C Service repair order ........B-17 Renewity returns .

  • Page 5: Who Should Read This Manual

    General Warnings and Cautions Instructional icons are provided in this manual and on the SS500XP/SS2000XP to alert the user of potential hazards, important information and valuable tips. Following are the symbols and associated warning and caution types to observe when servicing the analyzer.

  • Page 6: Equipment Labels

    Any work in a hazardous area must be carefully controlled to avoid creating any possible ignition sources (e.g., heat, arching, sparking, etc.). Toxins. Endress+Hauser analyzers measure a variety of gases, including high-level H S. Follow all safety protocols governing toxic gases and potential leaks.

  • Page 7: Instructional Symbols

    BA02183C SS500XP/SS2000XP Gas Analyzer Maximum voltage and current specifications for the fuse closest to label. Maximum sample cell operating warning. Failure to WARNING follow all directions may result in damage or DO NOT EXCEED 10 PSIG malfunction of the analyzer.

  • Page 8: Conventions Used In This Manual

    The SS2000XP is a higher resolution version of the SS500XP (for performance specifications, see Table A–1 on page A–1 for the SS500XP or Table A–2 on page A–2 and Table A–3 on page A–7 for the SS2000XP).
  • Page 9 BA02183C SS500XP/SS2000XP Gas Analyzer analyzers, sample gas flows continuously through the sample cell ensuring that the sample is always representative of the flow in the main pipe. OPTICAL HEAD DETECTOR LASER WINDOW INLET PRESSURE SENSOR TEMPERATURE SENSOR OUTLET FAR MIRROR 0.8 m Measurement Cell...
  • Page 10 SS500XP/SS2000XP Gas Analyzer BA02183C Figure 1–2 shows the typical raw data (in arbitrary units [a.u.]) from a laser absorption spectrometer scan including the incident laser intensity, I (), and the transmitted intensity, I(), for a clean system and one with contaminated mirrors (shown to illustrate the system’s relative insensitivity to mirror...

  • Page 11: Wavelength Modulation Spectroscopy (Wms) Signal Detection

    (on the order of 1 second). All Endress+Hauser TDL gas analyzers employ the same design and hardware platform. Measuring different trace gases in various mixed hydrocarbon background streams is accomplished by selecting a different optimum diode –...

  • Page 12: Getting Familiar With The Analyzer

    Inside the SS500XP/SS2000XP analyzer electronics enclosure is the electronics assembly. Refer to Figure 1–6 for a view of the AC electronics assembly and Figure 1–7 for the DC electronics assembly.
  • Page 13 BA02183C SS500XP/SS2000XP Gas Analyzer MEASUREMENT CELL TEMPERATURE CONTROL BOARD 4–20 mA CURRENT LOOP BOARD POWER (STACKED) SUPPLY LASER DRIVER POWER LINE BOARD FILTER BACK-PLANE BOARD FUSE (F1) 4–20 mA & SERIAL COMMON SIGNAL CONNECTIONS ASSIGNABLE ALARM GENERAL FAULT ALARM Figure 1–6 Electronics control panel (AC) for single- channel systems (SS500XP/SS2000XP) –...
  • Page 14 SS500XP/SS2000XP Gas Analyzer BA02183C MEASUREMENT CELL TEMPERATURE CONTROL BOARD 4–20 mA CURRENT LOOP BOARD POWER (STACKED) SUPPLY FUSE (F2) LASER DRIVER BOARD POWER LINE FILTER BACK-PLANE BOARD 4–20 mA & COMMON SERIAL SIGNAL CONNECTIONS GENERAL FAULT ASSIGNABLE ALARM ALARM Figure 1–7 Electronics control board (DC) for single- channel systems (SS500XP/SS2000XP) –...

  • Page 15: Fuse Specifications

    BA02183C SS500XP/SS2000XP Gas Analyzer Fuse specifications Fuses are located on the electronics control board, as shown in Figure 1–6 and Figure 1–7 If you need to replace a fuse, use only the same type and rating of fuse as the original as listed in Table 1-1.
  • Page 16 SS500XP/SS2000XP Gas Analyzer BA02183C THIS PAGE INTENTIONALLY LEFT BLANK – Endress+Hauser...

  • Page 17: Potential Risks Affecting Personnel

    S levels of the SCS enclosure using the port from the safety purge kit to ensure the purge has cleared any toxic gas. 3. If no gas leak is detected, open the SCS enclosure door. Follow all safety protocols governing toxic gases and potential leaks. – Endress+Hauser...

  • Page 18: Explosion Hazard

    SS500XP/SS2000XP Gas Analyzer BA02183C Electrocution hazard 1. Shut off power at the main disconnect external to the gas analyzer. Complete this action before performing any service that requires working near the main input power or disconnecting any wiring or other electrical components.

  • Page 19: What Should Be Included In The Shipping Box

    NSTALLATION This section describes the processes used to initially install and configure your SS500XP or SS2000XP. Once the analyzer arrives, you should take a few minutes to examine the contents before installing the unit. Endress+Hauser Class I Division 2 gas analyzers use a non- incendive protection method, and as such all portions of the local installation codes apply.

  • Page 20: Hardware And Tools For Installation

    Hardware • Membrane separator filter (if not included) • Pressure regulator (if not included) • Stainless steel tubing (Endress+Hauser recommends using 1/4 in. O.D. x0.035 in. wall thickness, seamless stainless steel tubing) • 1/2 in. conduit hubs • Conduit (rigid) •...

  • Page 21: Lifting/Carrying The Analyzer

    SS500XP/SS2000XP Gas Analyzer Lifting/carrying the analyzer Due to the analyzer’s size and weight (48.6 Kg., or 103 lbs.), Endress+Hauser recommends the use of a forklift, pallet jack, etc. to lift and/or move the analyzer. Before removing the analyzer from the crate, move the crate as close as possible to the final location.

  • Page 22: Connecting Electrical Power To The Analyzer

    SS500XP/SS2000XP Gas Analyzer BA02183C Once all four screws are tightened the analyzer should be very secure and ready for the electrical connections. Connecting Electrical Power to the Analyzer The analyzer will be configured for 100 to 240 VAC @ 50/60 Hz single phase input or optionally 18 to 24 VDC input.
  • Page 23 BA02183C SS500XP/SS2000XP Gas Analyzer An approved switch or circuit breaker rated for 15 amps should be used and clearly marked as the disconnecting device for the analyzer. 3. For AC systems, pull ground, neutral and hot wires (#14 AWG minimum) into the electronics enclosure.

  • Page 24: Connecting The Output Signals

    SS500XP/SS2000XP Gas Analyzer BA02183C Connecting the Output Signals The 4–20 mA current loop and serial output(s) are supplied from the mating terminal block (TB2) located inside the analyzer electronics enclosure as shown in Figure 1–6 or Figure 1–7. By default, the 4–20 mA current loop output is factory set to source current.
  • Page 25 BA02183C SS500XP/SS2000XP Gas Analyzer 12 11 10 9 8 7 6 5 4 3 2 1 Figure 3–2 Mating terminal block (TB2) in electronics enclosure for connecting signal cables Table 3–1 Output signal connections Terminal Description D-Conn Color CH A Serial RX...

  • Page 26: Changing The 4-20 Ma Current Loop Mode

    SS500XP/SS2000XP Gas Analyzer BA02183C 9. Close and tighten the electronics enclosure cover. 10. To complete the connections, connect the other end of the current loop wires to a current loop receiver and each external serial cable to a serial port on your computer.

  • Page 27: Application Of Conduit Lubricant

    SCS. Application of Conduit Lubricant To ensure proper installation, Endress+Hauser recommends using STL8 screw thread lubricant or equivalent on all conduit screw thread and its tapped opening. STL8 Screw Thread Lubricant is a lithium based, anti-galling substance with excellent adhesion that maintains rain-tightness and grounding continuity between conduit fittings.
  • Page 28 SS500XP/SS2000XP Gas Analyzer BA02183C 1. Holding the fitting piece at one end, generously apply the lubricant on the male threaded surface (at least five threads wide) as shown below. 2. Screw the female pipe thread onto the male fitting until the lubricated threads are engaged.

  • Page 29: Appendix A: Specifications

    Appendix A: Specifications Table A–1 SS500XP H O analyzer specifications Performance 40 to 422 ppmv (2 to 20 lbs/MMscf) Typical Measurement Ranges 40 to 1055 ppmv (2 to 50 lbs/MMscf) 40 to 2110 ppmv (2 to 100 lbs/MMscf) Application Data Environmental Temperature Range -20 to 50 °C (-4 to 122 °F)
  • Page 30 T4; -20°C ≤ Tamb ≤ +50°C, Enclosure Type 4 1. Consult factory for alternative ranges. 2. Supply voltage not to exceed 10% of nominal. Transient over-voltages according to Overvoltage Category II. For more information on the SS500XP/SS2000XP analyzer specifications, refer to www.endress.com. –...
  • Page 31 BA02183C SS500XP/SS2000XP Gas Analyzer MOUNTING BRACKETS Figure A–1 SS500XP/SS2000XP outline and mounting dimensions – Endress+Hauser...
  • Page 32 SS500XP/SS2000XP Gas Analyzer BA02183C PWR INPUT 3/4-14 FNPT DATA/CONTROLS 3/4-14 FNPT 4.56 4X .75 7.50 4.50 Figure A–2 SS500XP/SS2000XP bottom view - power and data controls input – Endress+Hauser...
  • Page 33 BA02183C SS500XP/SS2000XP Gas Analyzer Figure A–3 Electrical schematic for SS500XP/SS2000XP (customer connections) – Endress+Hauser...
  • Page 34 6000002243 (W12) (A2) (A7) (A7) TEMP A LINE FILTER LINE FILTER EAE-TDL CHAN A 0250217201 (W9) (3100002151) (3100002151) OPT HEAD A PRES A 6000002242 (W11) 01902-17209 (W8) GRN/YEL (W7) (W2) 02101-17206 (W6) 6000002222 Figure A–4 Interconnect diagram for single-channel system (SS500XP/SS2000XP)

  • Page 35: Spare Parts

    SS500XP/SS2000XP Gas Analyzer Spare Parts Below is a list of spare parts for the SS500XP/SS2000XP analyzers with recommended quantities for 2 years of operation. Due to a policy of continuous improvement, parts and part numbers may change without notice. Not all parts listed are included on every analyzer.
  • Page 36 SS500XP/SS2000XP Gas Analyzer BA02183C THIS PAGE INTENTIONALLY LEFT BLANK – Endress+Hauser...

  • Page 37: Appendix B: Maintenance And Troubleshooting

    Gas Leaks Probably the most common cause of erroneous measurements is outside air leaking into the sample supply line. Endress+Hauser recommends periodically testing the supply lines, especially if the analyzer has been relocated, replaced or returned to the factory for service, and the sample lines have been reconnected.

  • Page 38: Excessive Sampling Gas Temperatures And Pressures

    SS500XP/SS2000XP Gas Analyzer BA02183C 2. Turn off the sample valve at the tap in accordance with site lock-out, tag-out rules. 3. Disconnect the gas sampling line from the supply port of the analyzer. 4. Wash the sampling line with alcohol or acetone and blow dry with mild pressure from a dry air or nitrogen source.

  • Page 39: Tools And Supplies

    BA02183C SS500XP/SS2000XP Gas Analyzer Always handle the optical assembly by the edge of the mount. Never touch the coated surfaces of the mirror. Tools and supplies • Lens cleaning cloth (Cole Parmer EW-33677-00 TEXWIPE ® ® Alphawipe Low-Particulate Clean Room Wipes or equivalent) ®...
  • Page 40 SS500XP/SS2000XP Gas Analyzer BA02183C a. If the surface is smooth, a glass mirror is being used. b. If the surface is rough, or an engraving is detected, a stainless steel mirror is being used. Do not attempt to replace a glass mirror with a stainless steel mirror or system calibration may be adversely affected.

  • Page 41: Replacing The Stainless Steel Mirror

    BA02183C SS500XP/SS2000XP Gas Analyzer 9. Double fold a clean sheet of lens cleaning cloth and clamp near and along the fold with the hemostats or fingers to form a “brush.” 10. Place a few drops of isopropyl onto the mirror and rotate the mirror to spread the liquid evenly across the mirror surface.
  • Page 42 SS500XP/SS2000XP Gas Analyzer BA02183C 3. If possible, purge the measurement cell with nitrogen for 10 minutes. Process samples may contain hazardous material in potentially flammable and/or toxic concentrations. Personnel should have a thorough knowledge and understanding of the physical properties and safety precautions for the sample contents before operating the SCS.

  • Page 43: Pressure Sensor Replacement

    BA02183C SS500XP/SS2000XP Gas Analyzer 10. Tighten the socket-head cap screws evenly with a torque wrench to 13 in-lbs. Pressure Sensor Replacement A pressure sensor may need to be replaced in the field as a result of one or more of the following conditions: •...
  • Page 44 SS500XP/SS2000XP Gas Analyzer BA02183C 5. Open the door to the Analyzer. Refer to Figure B–3. In this view, the old model pressure sensor is pictured. MOUNTING PRESSURE BRACKET SENSOR/ CABLE (behind cell) CELL OUTLET OPTICAL HEAD RIBBON CABLE BACKPLANE BOARD...
  • Page 45 BA02183C SS500XP/SS2000XP Gas Analyzer 11. Dismount the cell from the bracket by removing the four securing screws (two on top, two on the bottom) using a 9/64 in. Allen wrench. 12. Place the measurement cell on a clean, flat surface with the pressure sensor facing up.
  • Page 46 SS500XP/SS2000XP Gas Analyzer BA02183C a. Hold the wrench on the flange stable and parallel to the surface. Do not allow the 9/16 in. wrench to move. b. Turn the 7/8 in. wrench counterclockwise to loosen the pressure sensor until it is able to be removed.
  • Page 47 BA02183C SS500XP/SS2000XP Gas Analyzer 17. Insert the new pressure sensor into the threaded flange keeping the sensor parallel to the surface for proper fitting. 18. Hand tighten the pressure sensor turning it counterclockwise into the flange until no longer moving freely. Refer to Figure B–8.

  • Page 48: Peak Tracking Reset Procedure

    SS500XP/SS2000XP Gas Analyzer BA02183C 21. Connect the new harness/cable to the new pressure sensor. If the new model pressure sensor cable is currently installed in the SCS, reattach the cable to the pressure sensor after the cell has been remounted. If the cell was not removed, skip steps 22 through 25.

  • Page 49: Instrument Problems

    Possible alignment problem. Contact a factory sales representative for service information. Capture diagnostic data and send the file to Endress+Hauser (refer to “To read diagnostic data with HyperTerminal” in the Device Parameters manual). Verify Power Fail error. Refer to Device Parame- ters for instruction.
  • Page 50 Move the jumper JMP1 on the HC12 main board next to the pre-pot. Capture diagnostic data and send the file to Endress+Hauser (refer to “To read diagnostic data with HyperTerminal” in the Device Param- eters manual). Turn off the power to the unit and check the optical Spectrum Fail Error head cables for a loose connection.
  • Page 51 “Adjusting Analyzer Reading to Match Spe- low by a fixed amount cific Standard(s)”. Capture diagnostic data and send the file to Endress+Hauser (refer to “To read diagnostic data with HyperTerminal” in the Device Param- eters manual). No reading on device con-...
  • Page 52 “Adjusting Analyzer Reading to Match Spe- cific Standard(s)”. Capture diagnostic data and send the file to Endress+Hauser (refer to “To read diagnostic data with HyperTerminal” in the Device Parameters manual). Reading is erratic or seems...

  • Page 53: Service

    BA02183C SS500XP/SS2000XP Gas Analyzer Table B-1 Potential instrument problems and solutions (Continued) Symptom Response Make sure the computer COM port is set for cor- Serial output is displaying rect baud, 8 data bits, 1 stop bit, no parity, and garbled data no flow control.

  • Page 54: Renewity Returns

    Access to the information above will greatly expedite our response to your technical request. Packing Endress+Hauser’s SS500XP and SS2000XP analyzers and auxiliary equipment are shipped from the factory in appropriate packaging. Depending on the size and weight, the packaging may consist of a cardboard-skinned container or a wooden crate.

  • Page 55: Storage

    Disclaimers Endress+Hauser accepts no responsibility for consequential damages arising from the use of this equipment. Liability is limited to replacement and/or repair of defective components. This manual contains information protected by copyright. No part of this guide may be photocopied or reproduced in any form without prior written consent from Endress+Hauser.

  • Page 56: Warranty

    Warranty For a period of 18 months from date of shipment or 12 months in operation, whichever comes first, Endress+Hauser warrants that all products sold by it shall be free from defects in material and workmanship under normal use and service when correctly installed and maintained.

  • Page 57: Index

    Mating terminal block 3–6 3–7 3–9 Electronics enclosure 3–4 3–5 Membrane separator B–1 Enclosure Mirror contamination 1–7 B–1 B–2 Electronics 3–4 3–6 3–8 Excessive sampling Gas pressure B–13 Gas temperature B–13 Excessive sampling gas temperature B–2 Natural frequencies 1–5 – Endress+Hauser Index...
  • Page 58 SS500XP/SS2000XP Gas Analyzer BA02183C Optional analyzer hood 3–3 Warnings Outline schematic A–6 General 1–1 Output Signal Wavelength Modulation Spectroscopy 4-20 mA current loop 3–6 (WMS) signal detection 1–7 Serial output 3–6 Packing B–18 Parameters Measurement and control 4-20 mA Alarm Action B–16 Peak tracking reset B–12...
  • Page 60 BA02183C/66/EN/01.21 www.endress.com...

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