Endress+Hauser SS2100 Safety Instruction
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- Operating instructions manual (128 pages) ,
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- Operating instruction (98 pages)
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Summary of Contents for Endress+Hauser SS2100
- Page 1 Products Solutions Services XA02750C/66/EN/01.21 Safety Instruction SS2100 TDLAS Gas Analyzer Class I, Div.2 Grp. A, B, C, D T3 / T3C Class I, Zone 2 IIC T3 / T3C Type 4X, IP66...
- Page 3 EO18935 November 18, 2021 Copyright © 2021 Endress+Hauser. No part of this manual may be reproduced in whole or in part without the express written permission of Endress+Hauser. Endress+Hauser reserves the right to change product design and specifications at any time without prior notice.
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Page 5: Table Of Contents
SS2100 TDLAS Gas Analyzer XA02750C Table of Contents Introduction ......1 How to Use This Manual ....1 Conventions used in this manual . - Page 6 SS2100 TDLAS Gas Analyzer XA02750C Operating Controls ..... . 14 Intermittent Operation ....16 To isolate the measurement cell for short-term shutdown .
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Page 7: Introduction
Table of Contents. This manual has been written to address the most common safety issues related to the installation and operation of the SS2100 analyzer. Additional information has been provided with the ana- lyzer model purchased to instruct qualified users in the installation, opera- tion and maintenance of the equipment. -
Page 8: Manufacturer Address
For additional instruction manuals, please refer to the following: • For custom orders: • Refer to the Endress+Hauser website for the list of local sales chan- nels who can provide the requested order-specific documentation https://www.endress.com/contacts • For standard orders: •... -
Page 9: General Safety Information
Reading and referencing the docu- mentation when installing, operating or having direct contact with the SS2100 analyzer is recommended. Any use of the equipment in a manner not specified by Endress+Hauser could impair the protection provided by the equipment. -
Page 10: Equipment Labels
Any work in a hazardous area must be carefully controlled to avoid creating any possible ignition sources (e.g., heat, arcing, sparking, etc.). Toxins. Endress+Hauser analyzers measure a variety of gases, including high-level H S. Follow all safety protocols ... -
Page 11: Instructional Symbols
Equipment ratings Equipment rating information for the SS2100 analyzer is included in Table 2–1. This information includes, but is not limited to, the following: • Supply voltage, power and current rating •... - Page 12 XA02750C SS2100 TDLAS Gas Analyzer Table 2–1 SS2100 analyzer specifications Electrical & Communications Input Voltages 120 or 240 VAC ±10%, 50 to 60 Hz, 60 W (2 power connections) — Standard (Electronics) 18 to 24 VDC, 1.6 A maximum — Optional...
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Page 13: Potential Risks Affecting Personnel
SS2100 TDLAS Gas Analyzer XA02750C Altitude Up to 2,000 m Sample Inlet Pres- 130 to 340 kPaG (20 to 50 PSIG) to panel sure Sample Cell Oper- 800 to 1200 mbara (80 to 120 kPa)(11.5 to 17.4 ating PSIA) Pressure Range 950 to 1700 mbara (95 to 170 kPa)(13.8 to 24.6... -
Page 14: Personnel Responsibility
XA02750C SS2100 TDLAS Gas Analyzer Personnel responsibility The safety of the analyzer is the responsibility of the installer and the organization he/she represents. Mitigating Risks Refer to the instructions for each situation listed below to mitigate associated risks. Exposure to toxic gas (H Follow the procedure below if there has been any suspected leak from the sample system and accumulated SCS enclosure. -
Page 15: Equipment Installation
Before removing from the crate, move the analyzer as close as possible to the final installation location. Never lift the analyzer by the electronics enclosure or conduit runs. Always carry the load using one of the following points/ methods (refer to the drawings included with the purchased SS2100 ana- lyzer model): •... - Page 16 SS2100 TDLAS Gas Analyzer Ensure all equipment used for lifting/moving the analyzer is rated for the weight load. Bolts or screws used for wall-mounting the SS2100 must be able to support four times the weight of the instrument (59 Kg./130 lbs.).
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Page 17: Electrical Wiring Requirements
SS2100 TDLAS Gas Analyzer XA02750C Electrical Wiring Interconnection of the analyzer enclosure and cell enclosure Requirements shall be performed using wiring methods approved for Class I, Division 2 or Zone 2 hazardous locations per the Canadian Electrical Code (CEC) Appendix B or J and the National Electric Code (NEC) Article 501 or 505. -
Page 18: Connections To The Supply
XA02750C SS2100 TDLAS Gas Analyzer • protective bonding conductors • potential equalization conductors for safety purposes • functional earth Connections to the Use the following procedure to connect the sample supply line. Supply Consult the layout and flow diagrams in the system drawings. All work must be performed by technicians qualified in pneumatic tubing. -
Page 19: Ventilation Requirements
SS2100 TDLAS Gas Analyzer XA02750C Fully ream all tubing ends. Blow out the line for 10 to 15 seconds with clean, dry nitrogen or air prior to making the connection. Connect the sample supply tube to the SCS using the 1/4 in. stainless steel compression-type fitting provided. -
Page 20: Equipment Operation
SS2100 analyzer. Firmware Version Each Endress+Hauser analyzer operates based on its own version of firm- ware. The firmware version for each analyzer is listed in the system calibra- tion report, and displays upon start-up of the analyzer. Description of Device Parameters can be found on the Endress+Hauser website (www.endress.com). - Page 21 SS2100 TDLAS Gas Analyzer XA02750C TEST MODE ENTER Figure 4–1 Keypad for CSA-certified analyzers 1. LCD (Display) 8. Activate Validation 2 2. Exponent value 9. Analog output test 3. Scroll direction and analog input test 10. Activate validation 1 4. Scrubber life data 11.
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Page 22: Intermittent Operation
XA02750C SS2100 TDLAS Gas Analyzer Intermittent To isolate the measurement cell for short-term shutdown Operation The analyzer can be isolated from the primary sample bypass section for short-term shutdown or maintenance of the analyzer while allowing the sample bypass flow to continue in a steady-state mode. - Page 23 SS2100 TDLAS Gas Analyzer XA02750C Although the pressure reducing regulator at the process sample tap is designed for “bubble-tight” shut off, this condition may not occur after the system has been in operation for an extended period. Isolation of the SCS from...
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Page 24: Maintenance And Service
Use a damp cloth to clean the displays to avoid static electricity dis- charge. Replacement Parts All parts required for operation of the SS2100 analyzer must be supplied by Endress+Hauser or an authorized agent. For contact information to deter- mine specific parts listing for the purchased model → 25. - Page 25 SS2100 TDLAS Gas Analyzer XA02750C Select the replacement solenoid fuse (F2) based on the number of solenoids installed on the analyzer. Table 5–1 Fuse specifications Drawing Reference Voltage Description Rating 1 Solenoid, Miniature Fuse, 250 VAC 5 x 20 mm, Time Delay 0.125 A...
- Page 26 XA02750C SS2100 TDLAS Gas Analyzer FUSES (F1, F2) Figure 5–1 H S analyzer electronics control board (AC) showing fuses Endress+Hauser...
- Page 27 SS2100 TDLAS Gas Analyzer XA02750C FUSE (F1) FUSE (F2) Figure 5–2 H S analyzer electronics control board (DC) showing fuses Endress+Hauser...
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Page 28: Replacing A Fuse
XA02750C SS2100 TDLAS Gas Analyzer Replacing a Fuse Power off the system and close the sample supply valve. Open the electronics enclosure. For fuse location → 5–1 (AC) or → 5–2 (DC). Using a flat-head screwdriver, remove the fuse screw turning counter- clockwise as shown below. -
Page 29: Replacing The Membrane Separator
SS2100 TDLAS Gas Analyzer XA02750C Use the screwdriver to turn the fuse cover clockwise until tight. Do not overtighten. Repeat steps for each fuse to be replaced. Close enclosure door and apply power to the analyzer. Replacing the Use the following steps to replace a membrane separator. -
Page 30: Replacing The Scrubber And Scrubber Efficiency Indicator
XA02750C SS2100 TDLAS Gas Analyzer 10. Check upstream of membrane for liquid contamination and clean and dry out before opening the sample supply valve. 11. Check connections for gas leaks. Using a liquid leak detector is recom- mended. Replacing the scrubber and scrubber efficiency indicator All valves, regulators, switches, etc. -
Page 31: Disposal Of Used Scrubbers
SS2100 TDLAS Gas Analyzer XA02750C Check all connections for gas leaks. Using a liquid leak detector is rec- ommended. Re-validate the system with an appropriate gas standard following the instructions under “Validating the Analyzer” in the Description of Device Parameters for your analyzer. - Page 32 XA02750C/66/EN/01.21 www.endress.com...