Endress+Hauser Micropilot M FMR240 Operating Instructions Manual

Endress+Hauser Micropilot M FMR240 Operating Instructions Manual

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Operating Instructions
Micropilot M FMR240
Level-Radar
9
BA230F/00/en/12.05
Nr. 52008602
Valid as of software version:
V 01.04.00 (amplifier)
V 1.0 (communication)

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Summary of Contents for Endress+Hauser Micropilot M FMR240

  • Page 1 Operating Instructions Micropilot M FMR240 Level-Radar BA230F/00/en/12.05 Nr. 52008602 Valid as of software version: V 01.04.00 (amplifier) V 1.0 (communication)
  • Page 2 Brief operating instructions Micropilot M FMR 240 with Foundation Fieldbus Brief operating instructions KA 159F/00/a2/05.02 Micropilot M - Brief operating instructions 52006292 Contrast: measured value dist./ meas value Group selection basic setup tank shape medium process empty full pipe dist./ check range of start...
  • Page 3: Table Of Contents

    Designated use ......4 Contact addresses of Endress+Hauser ... 96 Installation, commissioning and operation .
  • Page 4: Safety Instructions

    Safety instructions Micropilot M FMR 240 with Foundation Fieldbus Safety instructions Designated use The Micropilot M FMR 240 is a compact radar level transmitter for the continuous, contactless measurement of liquids, pastes and sludge. The device can also be freely mounted outside closed metal vessels because of its operating frequency of about 26 GHz and a maximum radiated pulsed energy of 1mW (average power output 1 µW).
  • Page 5: Notes On Safety Conventions And Symbols

    Micropilot M FMR 240 with Foundation Fieldbus Safety instructions Notes on safety conventions and symbols In order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin. Safety conventions Warning! A warning highlights actions or procedures which, if not performed correctly, will lead to personal...
  • Page 6: Identification

    Identification Micropilot M FMR 240 with Foundation Fieldbus Identification Device designation 2.1.1 Nameplate The following technical data are given on the instrument nameplate: L00-FMR2xxxx-18-00-00-en-003 Fig. 1: Information on the nameplate of the Micropilot M with Foundation Fieldbus (example) 2.1.2 Ordering structure Ordering structure Micropilot M FMR 240 Approval: A Non-hazardous area...
  • Page 7 Micropilot M FMR 240 with Foundation Fieldbus Identification Ordering structure Micropilot M FMR 240 (continued) Antenna seal; Temperature: V FKM Viton; -20°C…150°C/-4°F…302°F FKM Viton GLT; -40°C…150°C/-40°F…302°F K Kalrez; -20°C…150°C/-4°F…302°F Antenna extension without antenna extension 100 mm / 4" antenna extension Special version Process connection: Thread DIN2999 R1-1/2, 316L...
  • Page 8 Identification Micropilot M FMR 240 with Foundation Fieldbus Ordering structure Micropilot M FMR 240 (continued) Output; Operation: A 4-20mA HART; 4-line display VU331, envelope curve display on site SIL2, IEC61508/IEC61511-1 4-20mA HART; w/o display, via communication SIL2, IEC61508/IEC61511-1 K 4-20mA HART; Prepared for FHX40, remote display (Accessory) SIL2, IEC61508/IEC61511-1 C PROFIBUS PA;...
  • Page 9: Scope Of Delivery

    The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EG directives. Endress+Hauser confirms the successful testing of the device by affixing to it the CE mark.
  • Page 10: Mounting

    Mounting Micropilot M FMR 240 with Foundation Fieldbus Mounting Quick installation guide Observe orientation when installing! Turn housing Installation in tank (free space): The housing can be turned 350° in order to simplify access to the Mark on process connector facing the nearest tank wall! display and the terminal compartment F12 / F23 housing mark at instrument flange...
  • Page 11: Incoming Acceptance, Transport, Storage

    Micropilot M FMR 240 with Foundation Fieldbus Mounting Incoming acceptance, transport, storage 3.2.1 Incoming acceptance Check the packing and contents for any signs of damage. Check the shipment, make sure nothing is missing and that the scope of supply matches your order. 3.2.2 Transport "...
  • Page 12: Installation Conditions

    Mounting Micropilot M FMR 240 with Foundation Fieldbus Installation conditions 3.3.1 Dimensions Housing dimensions max. 110 ENDRESS+HAUSER F12 housing (Aluminium) L00-F12xxxx-06-00-00-en-001 max. 100 ENDRESS+HAUSER T12 housing (Aluminium) L00-T12xxxx-06-00-00-en-001 max. 94 F23 housing (316L) L00-F23xxxx-06-00-00-en-001 Endress + Hauser...
  • Page 13 Micropilot M FMR 240 with Foundation Fieldbus Mounting Micropilot M FMR 240 - process connection, type of antenna F12 / T12 / F23 housing Threaded connection Flange DN 50…150 1 ½” BSPT (R 1 ½”) or equivalent or 1 ½ NPT 3"...
  • Page 14 • Stilling well: a stilling well respectively a Wave Guide antenna can always be used to avoid interference. • Metallic screens (3) mounted at a slope spread the radar signals and can, therefore, reduce interference echoes. Please contact Endress+Hauser for further infor- mation. L00-FMR2xxxx-17-00-00-xx-002 Endress + Hauser...
  • Page 15 ENDRESS MICROPIL +HAUSER Endre Endre ss+Ha ss+Ha Order Code: OT II Ser.-No.: Messbereich Measuring range U 16...36 max. 20 IP 65 4...20 mA V DC T >70°C t >85°C L00-FMR2xxxx-17-00-00-xx-013 Please contact Endress+Hauser for further information. Endress + Hauser...
  • Page 16 Mounting Micropilot M FMR 240 with Foundation Fieldbus Beam angle The beam angle is defined as the angle a where the energy density of the radar waves reaches half the value of the maximum energy density (3dB-width). Microwaves are also emitted outside the signal beam and can be reflected off interfering installations.
  • Page 17 Micropilot M FMR 240 with Foundation Fieldbus Mounting Measuring conditions Note! • In case of boiling surfaces, bubbling or tendency for foaming, use FMR230 or FMR231. Depending on its consistence, foam can either absorb microwaves or reflect them off the foam surface.
  • Page 18 Mounting Micropilot M FMR 240 with Foundation Fieldbus Measuring range The usable measuring range depends on the size of the antenna, the reflectivity of the medium, the mounting location and eventual interference reflections. The maximum configurable range is: • 20 m (65 ft) for Micropilot M FMR23x/24x (larger ranges up to 35 m (114 ft) on request), •...
  • Page 19 Micropilot M FMR 240 with Foundation Fieldbus Mounting Measuring range depending on vessel type, conditions, and product for Micropilot M FMR 240 (continued): Product class Stilling well Bypass Wave Guide antenna Measuring range Measuring range Measuring range FMR 240 (horn dia): 40mm/1½"...
  • Page 20: Installation Instructions

    Mounting Micropilot M FMR 240 with Foundation Fieldbus Installation instructions 3.4.1 Mounting kit In addition to the tool needed for flange mounting resp. a key AF60, you will require the following tool: • 4 mm/0.1" Allen wrench for turning the housing. 3.4.2 Installation in tank (free space) Optimum mounting position...
  • Page 21 500 mm can be accepted if this should not be possible due to mechanical Ø D reasons. Note! Please contact Endress+Hauser for application with higher nozzle. • The horn antenna must be aligned vertically. Caution! At not vertically aligned horn antenna can be reduced the maximum range.
  • Page 22 Mounting Micropilot M FMR 240 with Foundation Fieldbus 3.4.3 Installation in stilling well Optimum mounting position marker at instrument flange or threaded boss 1½” BSPT (R 1½”), G 1½" (FMR 244) DN50 DN80…150 1½ NPT ANSI 2” ANSI 3…6” L00-FMR244xx-17-00-00-en-004 Standard installation For installations in a stilling well, follow the engineering hints on Page 14 and note the following points:...
  • Page 23 Micropilot M FMR 240 with Foundation Fieldbus Mounting Examples for the construction of stilling wells Micropilot M Micropilot M FMR 240 FMR 240 marker threaded connection marker e.g. welding neck flange 1½” BSPT ( R 1½”), DIN 2633 G 1½" (FMR 244) or 1½...
  • Page 24 Mounting Micropilot M FMR 240 with Foundation Fieldbus 3.4.4 Installation in bypass Optimum mounting position L00-FMR230xx-17-00-00-en-007 Standard installation For installations in a stilling well, follow the engineering hints on Page 14 and note the following points: • Marker is aligned perpendicular (90°) to tank connectors. •...
  • Page 25 Micropilot M FMR 240 with Foundation Fieldbus Mounting Example for the construction of a bypass. Micropilot M FMR230, FMR240, FMR245 marker e.g. welding neck flange DIN 2633 full bore ball valve 20 cm 8” 100 % 20 cm 8” Diameter of the connection pipes as small as possible Do not weld...
  • Page 26 Mounting Micropilot M FMR 240 with Foundation Fieldbus 3.4.5 Installation FMR 240 with Wave Guide antenna Optimum mounting position L00-FMR240xx-17-00-00-de-003 Standard installation For installations in a stilling well, follow the engineering hints on Page 14 and note the following points: •...
  • Page 27: Post-Installation Check

    Micropilot M FMR 240 with Foundation Fieldbus Mounting 3.4.6 Turn housing After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment. Proceed as follows to turn the housing to the required position: •...
  • Page 28: Wiring

    Micropilot M FMR 240 with Foundation Fieldbus Wiring Quick wiring guide Wiring in F12/F23 housing Before connection please note the following: " ENDRESS+HAUSER ● Foundation Fieldbus devices are marked on the nameplate MICROPILOT M (1). The voltage is determined by the Foundation Fieldbus IP65...
  • Page 29 Micropilot M FMR 240 with Foundation Fieldbus Wiring Wiring in T12 housing Before connection please note the following: " ENDRESS+HAUSER ● Foundation Fieldbus devices are marked on the nameplate MICROPILOT M (1). The voltage is determined by the Foundation Fieldbus...
  • Page 30 Micropilot M FMR 240 with Foundation Fieldbus Wiring with Foundation Fieldbus connector Before connection please note the following: " ENDRESS+HAUSER ● Foundation Fieldbus devices are marked on the nameplate MICROPILOT M (1). The voltage is determined by the Foundation Fieldbus...
  • Page 31: Connecting The Measuring Unit

    Micropilot M FMR 240 with Foundation Fieldbus Wiring Connecting the measuring unit Supply voltage The following values are the voltages across the terminals directly at the instrument: Type Terminal voltage minimum maximum standard 32 V EEx ia (FISCO model) 17, 5 V EEx ia (Entity concept) 24 V Current consumption...
  • Page 32: Operation

    Operation Micropilot M FMR 240 with Foundation Fieldbus Operation Quick operation guide ENDRESS + HAUSER – >3 s Return to basic setup tank shape medium property Group Selection dome ceiling unknown safety settings horizontal cyl DC: < 1.9 linearisation bypass DC: 1.9 ...
  • Page 33 Micropilot M FMR 240 with Foundation Fieldbus Operation 5.1.1 General structure of the operating menu The operating menu is made up of two levels: • Function groups (00, 01, 03, …, 0C, 0D): The individual operating options of the instrument are split up roughly into different function groups.
  • Page 34: Display And Operating Elements

    Operation Micropilot M FMR 240 with Foundation Fieldbus Display and operating elements (liquid crystal display) Orde Orde Ser.- Ser.- r Cod r Cod No.: No.: sber surin sber surin eich eich g rang g rang U 16... U 16..20 .
  • Page 35 Micropilot M FMR 240 with Foundation Fieldbus Operation 5.2.1 Display Liquid crystal display (LCD): Four lines with 20 characters each. Display contrast adjustable through key combination. Headline Position indicator ENDRESS + HAUSER Symbol Main value Bargraph Unit – Selection list Function groups ->...
  • Page 36 Operation Micropilot M FMR 240 with Foundation Fieldbus 5.2.3 Key assignment The operating elements are located inside the housing and are accessible for operation by opening the lid of the housing. Function of the keys Key(s) Meaning Navigate upwards in the selection list Edit numeric value within a function Navigate downwards in the selection list Edit numeric value within a function...
  • Page 37: Local Operation

    Micropilot M FMR 240 with Foundation Fieldbus Operation Local operation 5.3.1 Locking of the configuration mode The Micropilot can be protected in two ways against unauthorised changing of instrument data, numerical values or factory settings: "unlock parameter" (0A4): A value <> 2457 (e.g. 2450) must be entered in "unlock parameter" (0A4) in the "diagnostics"...
  • Page 38 There is no need to change these parameters under normal circumstances and consequently, they are protected by a special code known only to the E+H service organization. Please contact Endress+Hauser if you have any questions.
  • Page 39 Micropilot M FMR 240 with Foundation Fieldbus Operation 5.3.3 Factory settings (Reset) " Caution! A reset sets the instrument back to the factory settings. This can lead to an impairment of the measurement. Generally, you should perform a basic setup again following a reset. A reset is only necessary: •...
  • Page 40: Display And Acknowledging Error Messages

    Operation Micropilot M FMR 240 with Foundation Fieldbus Display and acknowledging error messages Type of error Errors that occur during commissioning or measuring are displayed immediately on the local display. If two or more system or process errors occur, the error with the highest priority is the one shown on the display.
  • Page 41: Foundation Fieldbus Communication

    Micropilot M FMR 240 with Foundation Fieldbus Operation Foundation Fieldbus communication 5.5.1 Synopsis There are two possibilities of connecting up a Foundation Fieldbus: Direct connection to a FF/H1 card Controller H1 interface Analog input Analog output Digital input FF/H1 Field devices (e.g. Micropilot M, Levelflex M, Prosonic M) L00-FMR2xxxx-14-00-06-en-025 Indirect connection via a linking device...
  • Page 42 Operation Micropilot M FMR 240 with Foundation Fieldbus 5.5.2 Hardware settings A DIP-switch in the connection compartment of the instrument allows the write protection and simulation functions to be set via hardware. • If "SIM" is switched off, the simulation function is not accesible in the configuration tool. •...
  • Page 43 • Download the device descriptions (.ffo and .sym files) to the directory offered. • When the configuration is complete, close the tool and the FF stack (if open). The Micropilot M device descriptions can be ordered direct from Endress+Hauser or downloaded from our website "www.endress.com". They contain all data necessary to operate Endress+Hauser Foundation Fieldbus devices.
  • Page 44 Operation Micropilot M FMR 240 with Foundation Fieldbus A click on the name expands the device tree to show the function blocks available for it: E+H_MICROPILOT_M_XXXXXXXX RESOURCE_XXXXXX (RB2) TRANSDUCER_XXXXXX (TBRL) ANALOG_INPUT_1_XXXXXX (AI) ANALOG_INPUT_2_XXXXXX (AI) PID_XXXXXX(PID) AR_XXXXXX (AR) IS_XXXXXX (IS) SC_XXXXXX (SC) IT_XXXXXX (IT) Endress + Hauser...
  • Page 45 Micropilot M FMR 240 with Foundation Fieldbus Operation 5.5.4 Block model of the Micropilot M The Micropilot M contains the follwoing blocks: • Resource Block (RB2) s. Operating Instructions BA 013S: "Foundation Fieldbus - Overview" • Transducer Block (TB) contains the parameters relevant to the measurement •...
  • Page 46 Operation Micropilot M FMR 240 with Foundation Fieldbus 5.5.5 Resource block The resource block contains the parameters used to describe physical resources of the device. It has no linkable inputs or outputs. Operation The resource block is opened by a click on the resource line. E+H_MICROPILOT_M_XXXXXXXX RESOURCE_XXXXXX (RB2) TRANSDUCER_XXXXXX (TBRL)
  • Page 47 Micropilot M FMR 240 with Foundation Fieldbus Operation 5.5.6 Transducer block The transducer block contains the parameters required to calibrate the device. These parameters can also be addressed by using the VU 331 display module. The calibration of the device is described in Chapter 5.5.5 to Chapter 5.5.7 Operation The resource block is opened by a click on the resource line.
  • Page 48 Operation Micropilot M FMR 240 with Foundation Fieldbus Methods The Foundation Fieldbus specification provides for the use of so-called methods to simplify the operation of the device. A method is an interactive sequence of steps that must be followed in order to obtain a particular function from the device.
  • Page 49 Micropilot M FMR 240 with Foundation Fieldbus Operation Profile code of Transducer Block The current profile code of the Micropilot M Transducer Block is 0x8002 Parameter list of the Micropilot M Transducer Block Parameter Position rel. Variable Name Size Type Read Write Storage...
  • Page 50 Operation Micropilot M FMR 240 with Foundation Fieldbus Parameter Position rel. Variable Name Size Type Read Write Storage Indicator Index [bytes] Class outp. echo loss PARREACTIONLOSTECHO UNSIGNED8 static ramp %span/min PARRAMPINPERCENTPERMIN FLOAT static delay time PARDELAYTIMEONLOSTECHO UNSIGNED16 static safety distance. PARLEVELWITHINSAFETYDISTANCE FLOAT static...
  • Page 51 Micropilot M FMR 240 with Foundation Fieldbus Operation 5.5.7 Analog input block The analog input block conditons the signal output by the transducer block andoutputs signal to the PCL or other function blocks. L00-FMR2xxxx-05-00-00-en-008 Operation The resource block is opened by a click on the resource line. E+H_MICROPILOT_M_XXXXXXXX RESOURCE_XXXXXX (RB2) TRANSDUCER_XXXXXX (TBRL)
  • Page 52 Operation Micropilot M FMR 240 with Foundation Fieldbus Block administration parameters Parameter Description MODE_BLK See description in Resource block. The possible operating modes of the transducer block are: – AUTO: the block is operating as normal – MAN: the block is operated with a manually entered primary value. –...
  • Page 53 Micropilot M FMR 240 with Foundation Fieldbus Operation Scaling parameters Parameter Description CHANNEL Selects the measured value to be input to the analogue input block – 0 = no channel defined – 1 = primary value: measured level/volume – 2 = secondary value: measured distance XD_SCALE Scales the transducer block value in the required engineering units (EU).
  • Page 54 Operation Micropilot M FMR 240 with Foundation Fieldbus Output response parameters Parameter Description LOW_CUT Not relevant to level measurement! Determines a threshold for square root linearization below which the output value is set to zero. PV_FTIME Sets the time constant for the output value. Alarm parameters Parameter Description...
  • Page 55 Micropilot M FMR 240 with Foundation Fieldbus Operation Simulation The SIMULATE parameter allows the transducer block output value to be simulated, provided simulation has also been enabled at the device DIP switch. The simulation must be enabled, a value and/or status entered and the block must be in AUTO mode. During simulation the transducer output value is substituted by the simulated value.
  • Page 56 Operation Micropilot M FMR 240 with Foundation Fieldbus Object Start Index Resource Block Analog Input 1 Function Block Analog Input 2 Function Block PID Function Block Arithmetic Function Block Input Selector Function Block Signal Characterizer Function Block Integrator Function Block Transducer Block Object Start Index...
  • Page 57 5.5.10 ToF Tool operating program The ToF Tool is a graphical operating software for instruments from Endress+Hauser that operate based on the time-of-flight principle. It is used to support commissioning, securing of data, signal analysis and documentation of the instruments. It is compatible with the following operating systems: Win95, Win98, WinNT4.0 and Win2000.
  • Page 58 Operation Micropilot M FMR 240 with Foundation Fieldbus Signal analysis via envelope curve: L00-FMR2xxxx-20-00-00-en-008 Connection options • Service-interface with adapter FXA 193 Hinweis! The Micropilot M can also be operated locally using the keys. If operation is prevented by the keys being locked locally, parameter entry via communication is not possible either.
  • Page 59: Commissioning

    Micropilot M FMR 240 with Foundation Fieldbus Commissioning Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist “Post installation check” (see Page 27). • Checklist “Post connection check” (see Page 31). Switching on the measuring device When the instrument is switched on for the first time, the following messages appear on the display: ⇒...
  • Page 60: Basic Setup

    Commissioning Micropilot M FMR 240 with Foundation Fieldbus Basic Setup tank shape flange: dome ceiling reference point of measurement measuring cond. Unknown measuring cond. Standard empty calibr. full calibr. pipe diameter (for bypass/stilling well) mapping E = empty calibr. (= zero) setting in 005 F = full calibr.
  • Page 61 Micropilot M FMR 240 with Foundation Fieldbus Commissioning The basic setup is sufficient for successful commissioning in most applications. Complex measuring operations necessitate additional functions that the user can use to customise the Micropilot as necessary to suit his specific requirements. The functions available to do this are described in detail in the BA 221F.
  • Page 62: Basic Setup With The Vu 331

    Commissioning Micropilot M FMR 240 with Foundation Fieldbus Basic Setup with the VU 331 Function "measured value" (000) ⇒ ENDRESS + HAUSER – This function displays the current measured value in the selected unit (see "customer unit" (042) function). The number of digits after decimal point can be selected in the "no.of decimals"...
  • Page 63 Micropilot M FMR 240 with Foundation Fieldbus Commissioning L00-FMR2xxxx-14-00-06-en-007 Function "medium property" (003) ⇒ ENDRESS + HAUSER – This function is used to select the dielectric constant. Selection: • unknown • DC: < 1.9 • DC: 1.9 ... 4 • DC: 4 ... 10 •...
  • Page 64 Commissioning Micropilot M FMR 240 with Foundation Fieldbus Function "process cond." (004) ⇒ ENDRESS + HAUSER – This function is used to select the process conditions. Selection: • standard • calm surface • turb. surface • agitator • fast change •...
  • Page 65 Micropilot M FMR 240 with Foundation Fieldbus Commissioning Function "empty calibr." (005) ⇒ ENDRESS + HAUSER – This function is used to enter the distance from the flange (reference point of the measurement) to the minimum level (=zero). L00-FMR2xxxx-14-00-06-en-008 " Caution! For dish bottoms or conical outlets, the zero point should be no lower than the point at which the radar beam hits the bottom of the tank.
  • Page 66 Commissioning Micropilot M FMR 240 with Foundation Fieldbus Function "full calibr." (006) ⇒ ENDRESS + HAUSER – This function is used to enter the distance from the minimum level to the maximum level (=span). L00-FMR2xxxx-14-00-06-en-009 Note! If bypass or stilling well was selected in the "tank shape" (002) function, the pipe diameter is requested in the following step.
  • Page 67 Micropilot M FMR 240 with Foundation Fieldbus Commissioning Function "pipe diameter" (007) ⇒ ENDRESS + HAUSER – This function is used to enter the pipe diameter of the stilling well or bypass pipe. L00-FMR2xxxx-14-00-00-en-011 Microwaves propagate more slowly in pipes than in free space. This effect depends on the inside diameter of the pipe and is automatically taken into account by the Micropilot.
  • Page 68 Commissioning Micropilot M FMR 240 with Foundation Fieldbus display (008) ⇒ ENDRESS + HAUSER – The distance measured from the reference point to the product surface and the level calculated with the aid of the empty adjustment are displayed. Check whether the values correspond to the actual level or the actual distance.
  • Page 69 Micropilot M FMR 240 with Foundation Fieldbus Commissioning dist. too big • This error cannot be remedied by interference echo mapping • Check the application parameters (002), (003), (004) and "empty calibr." (005) dist. unknown If the actual distance is not known, no mapping can be carried out. manual A mapping is also possible by manual entry of the range to be suppressed.
  • Page 70 Commissioning Micropilot M FMR 240 with Foundation Fieldbus display (008) ⇒ ENDRESS + HAUSER – The distance measured from the reference point to the product surface and the level calculated with the aid of the empty adjustment are displayed. Check whether the values correspond to the actual level or the actual distance.
  • Page 71 Micropilot M FMR 240 with Foundation Fieldbus Commissioning 6.4.2 Envelope curve with VU 331 After the basic setup, an evaluation of the measurement with the aid of the envelope curve ("envelope curve" (0E) function group) is recommended. Function "plot settings" (0E1) ⇒...
  • Page 72 Commissioning Micropilot M FMR 240 with Foundation Fieldbus Function "envelope curve display" (0E3) The envelope curve is displayed in this function. You can use it to obtain the following information: quality of evaluated echo full calibr. evaluated echo is marked empty calibr.
  • Page 73 Micropilot M FMR 240 with Foundation Fieldbus Commissioning Move mode Then press to switch to Move mode. Either is displayed. • shifts the curve to the right. • shifts the curve to the left. L00-FMxxxxxx-07-00-00-yy-008 Vertical Zoom mode Press once more to switch to Vertical Zoom mode. is displayed.
  • Page 74: Basic Setup With The Tof Tool

    Micropilot M FMR 240 with Foundation Fieldbus C o m m issio n in g Basic Setup with the ToF Tool To carry out the basic setup with the ToF Tool operating program, proceed as follows: • Start the ToF Tool operating program and establish a connection •...
  • Page 75 Micropilot M FMR 240 with Foundation Fieldbus Commissioning Basic Setup step 2/4: • Enter the application parameters: – tank shape (for a description, see Page 62) – medium property (for a description, see Page 63) – process cond. (for a description, see Page 64) L00-FMR2xxxx-20-00-00-en-002 Basic Setup step 3/4: If "dome ceiling"...
  • Page 76 Commissioning Micropilot M FMR 240 with Foundation Fieldbus If "horizontal cyl" or "sphere" is selected in the "tank shape" function, the following display appears on the screen: • empty calibr. (for a description, see Page 65) • full calibr.(for a description, see Page 66) L00-FMR2xxxx-20-00-00-en-004 If "stilling well"...
  • Page 77 Micropilot M FMR 240 with Foundation Fieldbus Commissioning Note! You can also specify the pipe diameter in this display. If "flat ceiling" is selected in the "tank shape" function, the following display appears on the screen: • empty calibr. (for a description, see Page 65) •...
  • Page 78 Commissioning Micropilot M FMR 240 with Foundation Fieldbus 6.5.1 Envelope curve with the ToF Tool After the basic setup, an evaluation of the measurement using the envelope curve is recommended. L00-FMR2xxxx-20-00--00-en-008 Note! If the level of echo is very weak or there is a heavy interference echo, an orientation of the Micropilot can help optimise the measurement (increase of the useful echo/reduction of the interference echo) (see "Orientation of the Micropilot"...
  • Page 79: Maintenance

    They contain the related replacement instructions. All the spare parts kits which you can order from Endress+Hauser for repairs to the Micropilot M are listed with their order numbers on and . Please contact Endress+Hauser Service for further information on service and spare parts.
  • Page 80: Accessories

    Accessories Micropilot M FMR 240 with Foundation Fieldbus Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the Micropilot M. Weather protection cover A Weather protection cover made of stainless steel is recommended for outdoor mounting (order code: 543199-0001).
  • Page 81 Micropilot M FMR 240 with Foundation Fieldbus Accessories Remote display FHX40 Wall-mounting Pipe-mounting (without mounting bracket) (mounting bracket and plate supplied optionally, s. product structure) Separate housing FHX 40 (IP 65) Micropilot M Levelflex M Prosonic M O rd O rd r.
  • Page 82: Trouble-Shooting

    Trouble-shooting Micropilot M FMR 240 with Foundation Fieldbus Trouble-shooting Trouble-shooting instructions Micropilot M FMR 2xx -Trouble Shooting Check voltage and Not ok Instrument does compare it with the Connect the Instrument works? Ready not respond specifications on the correct voltage nameplate.
  • Page 83: System Error Messages

    Micropilot M FMR 240 with Foundation Fieldbus Trouble-shooting System error messages Code Description Possible cause Remedy A102 checksum error device has been powered off before data reset; general reset & new could be stored; avoid emc problem; calibr.required emc problem; if alarm prevails after reset, PROM defect exchange electronics...
  • Page 84 Trouble-shooting Micropilot M FMR 240 with Foundation Fieldbus Code Description Possible cause Remedy E641 no usable echo echo lost due to application conditions or check installation; channel 1 built up on antenna optimize orientation of antenna; check calibr. clean antenna (cf. OM) E651 level in safety distance - risk level in safety distance...
  • Page 85: Application Errors

    Micropilot M FMR 240 with Foundation Fieldbus Trouble-shooting Application errors Error Output Possible cause Remedy A warning or alarm Depending on the configuration See table of error mes- 1. See table of error messages has occurred. sages (see Page 83) (see Page 83) →...
  • Page 86 Trouble-shooting Micropilot M FMR 240 with Foundation Fieldbus Error Output Possible cause Remedy → If the surface is not Signal is weakened by 1. Carry out tank mapping basic calm (e.g. filling, the rough surface – the setup emptying, agitator 100% interference echoes are 2.
  • Page 87: Orientation Of The Micropilot

    Micropilot M FMR 240 with Foundation Fieldbus Trouble-shooting Orientation of the Micropilot For orientation a marker is found on the flange or threaded boss of the Micropilot. During installation this must be oriented as follows (see Page 10): • In tanks: to the vessel wall •...
  • Page 88 Trouble-shooting Micropilot M FMR 240 with Foundation Fieldbus L00-FMRxxxxx-19-00-00-en-004 Fig. 6: Vessel empty, no interference echo L00-FMRxxxxx-19-00-00-en-005 Fig. 7: Vessel empty, interference echo obtained Fix the flange or threaded boss in this position. If necessary, replace the seal. Carry out tank mapping, see Page 68. Endress + Hauser...
  • Page 89: Spare Parts

    Micropilot M FMR 240 with Foundation Fieldbus Trouble-shooting Spare parts Note! You can order spare parts directly from your E+H service organization by giving the serial number which is printed on the measuring transducer nameplate (see Page 6). The corresponding spare part number also appears on each spare part.
  • Page 90 Trouble-shooting Micropilot M FMR 240 with Foundation Fieldbus 10 Housing 543120-0022 Housing F12, Aluminium, G1/2 543120-0023 Housing F12, Aluminium, NPT1/2 543120-0024 Housing F12, Aluminium, M20 52001992 Housing F12, Aluminium, M20, PA-plug 52008556 Housing F12, Aluminium, M20, FF-plug 11 Hood for terminal compartment 52006026 Cover terminal compartment F12 52019062...
  • Page 91 Micropilot M FMR 240 with Foundation Fieldbus Trouble-shooting 55 Horn antenna 52006035 Horn, 40 mm/1½", SS, 316L, with screws M4x10 and spring washers 52006036 Horn, 50 mm/2", SS, 316L, with screws M4x10 and spring washers 52006037 Horn, 80 mm/3", SS, 316L, with screws M4x10 and spring washers 52006038 Horn, 100 mm/4", SS, 316L, with screws M4x10 and spring washers 52009050...
  • Page 92 Trouble-shooting Micropilot M FMR 240 with Foundation Fieldbus Spare parts Micropilot M FMR 240, T12 housing with separate wiring and electronics compartment O rd d e : r. -N I L O o .: s s b e re a s u ic h r in g ra n...
  • Page 93 Micropilot M FMR 240 with Foundation Fieldbus Trouble-shooting 10 Housing 543180-0022 Housing T12, Aluminium, coated, G1/2, PAL 543180-0023 Housing T12, Aluminium, coated, NPT1/2, PAL 543180-0024 Housing T12, Aluminium, coated, M20, PAL 543180-1023 Housing T12, Aluminium, NPT1/2, PAL, cover, EEx d 52006204 Housing T12, Aluminium, G1/2, PAL, cover, EEx d 52006205...
  • Page 94 Trouble-shooting Micropilot M FMR 240 with Foundation Fieldbus 55 Horn antenna 52006035 Horn, 40 mm/1½", SS, 316L, with screws M4x10 and spring washers 52006036 Horn, 50 mm/2", SS, 316L, with screws M4x10 and spring washers 52006037 Horn, 80 mm/3", SS, 316L, with screws M4x10 and spring washers 52006038 Horn, 100 mm/4", SS, 316L, with screws M4x10 and spring washers 52009050...
  • Page 95 Micropilot M FMR 240 with Foundation Fieldbus Trouble-shooting Spare parts Micropilot M FMR 240, F23 housing with combined wiring and electrinics compartment Stainless steel housing on request! 20 Cover 52018670 Cover F23, 316L, sight glass, gasket 52018671 DeCoverckel F23, 316L, gasket Endress + Hauser...
  • Page 96: Disposal

    – HART-Communicator DXR 375 with Rev. 1, DD 1. Contact addresses of Endress+Hauser The addresses of Endress+Hauser are given on the back cover of this operating manual. If you have any questions, please do not hesitate to contact your E+H representative. Endress + Hauser...
  • Page 97: Technical Data

    Micropilot M FMR 240 with Foundation Fieldbus Technical data Technical data 10.1 Additional technical data 10.1.1 Input Measured variable The measured variable is the distance between a reference point and a reflective surface (i.e. medium surface). The level is calculated based on the tank height entered. The level can be converted into other units (volume, mass) by means of a linearization.
  • Page 98 Technical data Micropilot M FMR 240 with Foundation Fieldbus Reaction time The reaction time depends on the parameter settings (min. 1 s). In case of fast level changes, the instrument needs the reaction time to indicate the new value. Influence of ambiente The measurements are carried out in accordance with EN 61298-3: temperature •...
  • Page 99 Micropilot M FMR 240 with Foundation Fieldbus Technical data 10.1.4 Operating conditions: Environment Ambient temperature range Ambient temperature for the transmitter: -40 °C ... +80 °C (-40 °F … +176 °F), -50 °C (-58 °F) on request. The functionality of the LCD display may be limited for temperatures Ta<-20 °C and Ta>+60 °C.
  • Page 100 • F23 housing: approx 7.4 kg + weight of flange 10.1.7 Certificates and approvals CE approval The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the instrument passing the required tests by attaching the CE-mark. RF approvals R&TTE, FCC Overspill protection german WHG, see ZE 244F/0/de.see Page 6...
  • Page 101 Micropilot M FMR 240 with Foundation Fieldbus Technical data 10.1.8 Supplementary Documentation Note! This supplementary documentation can be found on our product pages on www.endress.com. Supplementary • Technical Information (TI345F/00/en) Documentation • Operating Instructions "Description of instrument functions" (BA221F/00/en) • Safety Manual "Functional Safety Manual" (SD150F/00/en). •...
  • Page 102: Appendix

    Appendix Micropilot M FMR 240 with Foundation Fieldbus Appendix 11.1 Operating menu FF (display modul), ToF Tool basic setup tank shape medium cond. process cond. empty calibr. full calibr. dome ceiling unknown standard enter value enter value horizontal cyl. DK: < 1.9 calm surface DK: 1.9 …...
  • Page 103 Micropilot M FMR 240 with Foundation Fieldbus Appendix dist./meas.value check distance range of mapping start mapping dist./meas.value distance = ok input of D and L dist. too small mapping range are displayed D and L manual are displayed dist. unknown dist.
  • Page 104: Description Of Functions

    Appendix Micropilot M FMR 240 with Foundation Fieldbus 11.2 Description of functions Note! A detailed description of the function groups, functions and parameters is given in the documentation BA 221F/00/en "Description of the instrument functions of the Micropilot M" on the enclosed CD-ROM.
  • Page 105: Function And System Design

    Micropilot M FMR 240 with Foundation Fieldbus Appendix 11.3 Function and system design 11.3.1 Function (Measuring principle) The Micropilot is a "downward-looking" measuring system, operating based on the time-of-flight method. It measures the distance from the reference point (process connection) to the product surface.
  • Page 106 • with display and operating module VU 331, • with a Personal Computer, FXA 193 and the operating software ToF Tool. The ToF Tool is a graphical operating software for instruments from Endress+Hauser that operate based on the time-of-flight principle (radar, ultrasonic, guided micro-impulse). It assists with commissioning, securing data, signal analysis and documentation of the measuring point.
  • Page 107: Index

    Micropilot M FMR 240 with Foundation Fieldbus Index Index accessories ........80 level .
  • Page 108 Micropilot M FMR 240 with Foundation Fieldbus Index ToF Tool ......57, 74, 78, 102 trouble-shooting .
  • Page 109 Declaration of Contamination Erklärung zur Kontamination Because of legal regulations and for the safety of our employees and operating equipment, we need the "declaration of contamination", with your signature, before your order can be handled. Please make absolutely sure to include it with the shipping documents, or - even better - attach it to the outside of the packaging.
  • Page 110 www.endress.com/worldwide BA230F/00/en/12.05 52008602 CCS/FM+SGML 6.0 ProMoDo 52008602...

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