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Endress+Hauser Topclean S CPC30 Operating Instructions Manual

Automation of ph/redox measurements
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Operating Instructions
Topclean S CPC30
Automation of pH/Redox Measurements
BA 235C/07/en/11.04
51504339
Software version 1.20 or later

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Summary of Contents for Endress+Hauser Topclean S CPC30

  • Page 1 Operating Instructions Topclean S CPC30 Automation of pH/Redox Measurements BA 235C/07/en/11.04 51504339 Software version 1.20 or later...
  • Page 2 → page 42 ff. Operation → page 48 ff. Commissioning → page 56 ff. Configuration → page 112 ff. Calibration ▼ → page 124 ff. Troubleshooting → page 134 ff. Spare parts ▼ → page 148 ff. Technical data Endress+Hauser...

  • Page 3: Table Of Contents

    ..35 6.6.19 Calibration ..... . . 112 Endress+Hauser...
  • Page 4 Index ......171 CPG30 Spare parts ..... . . 136 Endress+Hauser...

  • Page 5: Safety Instructions

    1 Safety instructions Safety instructions Designated use Topclean S CPC30 is a fully automatic measuring and cleaning system for pH and redox measurements. The system is supplied complete with power supply cables and bottle hose. The Ex version of the Topclean S CPC30 allows operation even in explosive atmospheres.

  • Page 6: Return

    This symbol alerts you to hazards which could cause serious injuries as well as damage to the instrument if ignored. " Caution! This symbol alerts you to possible faults which could arise from incorrect operation. They could cause damage to the instrument if ignored. Note! This symbol indicates important items of information. Endress+Hauser...
  • Page 7 A connection which must be connected to the grounding system of the equipment. This can be, for example, a potential matching line of a star-shaped grounding system, depen- ding on national or company practice. Protective insulation The equipment is protected with an additional insulation. Alarm relay Input Output Endress+Hauser...

  • Page 8: Identification

    Identification Instrument designation 2.1.1 Nameplate The two Topclean S system components CPM153 transmitter and CPG30 control unit have individual nameplates. ƒig. 1: Nameplate example for the transmitter Mycom S CPM153. ƒig. 2: Nameplate example for the control unit CPG30. Endress+Hauser...

  • Page 9: Product Structure

    Cable glands M 20 x 1.5 Cable glands NPT ½" Cable glands M 20 x 1,5, PROFIBUS-PA M12 plug Cable glands NPT 1/2", PROFIBUS-PA M12 plug Length of multihose 10 m Additional equipment Without additional equipment Configuration Factory setttings CPC30- Complete order code Endress+Hauser...

  • Page 10: Scope Of Delivery

    1 Operating instructions Field communication with PROFIBUS PA/DP, BA 268C/07/en Certificates and approvals Declaration of Conformity The product complies with the legal demands of the harmonised European standards. Endress+Hauser certifies the compliance with the standards by using the 4 sign. Endress+Hauser...

  • Page 11: Installation

    • The transmitter CPM153 can be fixed to a vertical or horizontal pipe using the supplied mounting kit. For outdoor installation, a weather protection cover CYY101 is required. It can be fitted to the field device using all kinds of fixtures (refer to "Accessories"). Endress+Hauser...

  • Page 12: Installation Dimensions

    • ISFET sensor: When using an ISFET sensor there are, in principle, no restrictions to the installation. An installation angle between 0° and 180° is, however, recommended. 15° 15° C07-CPA472xx-17-07-00-xx-002.eps ƒig. 4: Installation angle Glass electrodes: installation angle at least 15° from the horizontal ISFET sensors: recommended 0 ... 180°, upside-down installation possible Endress+Hauser...

  • Page 13: Installation Instructions

    • Check that the temperature does not exceed the maximum permitted operating temperature range (–20° ... +60°C). Install the devices in a shady location. Avoid direct sunlight. • Always mount the devices horizontally so that the cable entries and hose connections point downwards. Endress+Hauser...
  • Page 14 (1). – Fixing screws (M6): max. Ø 6.5 mm / 0.26" – Screw head: max. Ø 10.5 mm / 0.41" Mount the transmitter housing on the wall as shown. Cover the drill holes with the plastic caps (2). Endress+Hauser...

  • Page 15: Post Mounting And Panel Mounting

    Panel mounting (1) and post mounting horizontal (2) and vertikal (3) for Mycom S CPM153 " Caution! For outdoor use, the weather protection cover CYY101 is required (see fig. 10 and accessories). C07-CPM153xx-11-00-01-xx-001.eps ƒig. 10: Post mounting for CPM153 with weather protection cover CYY101. Endress+Hauser...

  • Page 16: Installation Check

    Visual inspection Process environment/conditions Remarks Is the transmitter protected against rainfall and direct sunlight? For outdoor use, the CYY101 weather protection cover is required (see "Accessories"). Is the control unit protected against rainfall and direct sunlight? Avoid direct sunlight. Endress+Hauser...

  • Page 17: Wiring And Pneumatic Connection Of Topclean S

    Insert the power cable through the right-hand Pg cable gland into the Mycom housing. Connect the yellow-green wire to the PE terminal. Connect the two other wires to the "L" and "N" terminals in the lower right-hand housing section. Endress+Hauser...
  • Page 18 Connect the wires as follows: Wire Mycom terminal CPG30 terminal Yellow (YE) Terminal B Terminal B Green (GN) Terminal A Terminal A White (WH) Terminal L- Terminal L- Brown (BN) Terminal L+ Terminal L+ Black (BK) PE rail n.c. Endress+Hauser...

  • Page 19: Cyr10 Injector

    Connection 2 of small connector Terminals 48 (in front) Positive wire for cleaning agent Connection 1 of long connector Terminal 51 (in the back) Negative wire for cleaning agent Connection 2 of long connector Terminal 52 (in the back) Endress+Hauser...

  • Page 20: Analogue Ph Glass Electrodes And Isfet Sensors

    Do not connect the PML, otherwise there can be shunt excitations. Note! The instrument is preset for measurement with PML (potential matching line). For measurement without PML, the setting must be changed accordingly (see page 56, "Select connection type"). Endress+Hauser...
  • Page 21 If you are using a glass electrode, connect the wires as follows: CPK9 / CPK1 12 13 11 S 12 13 11 S PA/PM frei/ d.n.c C07-CPC300xx-04-06-00-xx-013.eps ƒig. 14: Electrode connection A = symmetrical connection B = unsymmetrical connection * not applicable for CPK1 for electrodes without Pt 100 Endress+Hauser...
  • Page 22 ISFET sensor connection A = symmetrical connection B = unsymmetrical connection Wire Mycom terminal Red (RD) Terminal DRN Black coax wire Terminal Ref White coax wire Terminal SRC White (WH) Terminal 13 Yellow (YE) Terminal 12 Green (GN) Terminal 11 Endress+Hauser...
  • Page 23 • for CPK1, CPK9: Cable CYK71 • for CPK12: Cable CYK12 Note! Remove the black plastic semi-conductor layer (arrow) from the inner coaxial cable. Each cable type has such a layer. C07-CPC300xx-04-12-00-xx-007.eps ƒig. 16: Design of coaxial line Endress+Hauser...
  • Page 24 ƒig. 19: pH input module and pH terminal set in housing cover with cable (red) for connection housing cover with jumpers for connection of ISFET of pH / redox glass electrodes. sensors Endress+Hauser...

  • Page 25: Memosens Technology

    Connecting the sensor C07-CPM153xx-04-06-00-xx-015.eps ƒig. 21: CPS11D connection with CYK10 Connect the wires as follows: Wire Mycom terminal Yellow (YE) Terminal 97 Green (GN) Terminal 96 White (WH) Terminal 88 Brown (BN) Terminal 87 Screen Grounded via metal cable gland Endress+Hauser...

  • Page 26: Connecting Optional Electric Lines

    Connect the device to current output 1 as follows: Wire Mycom terminal Positive wire Terminal 31 Negative wire Terminal 32 Connect the device to current output 2 as follows: Wire Mycom terminal Positive wire Terminal 33 Negative wire Terminal 34 Endress+Hauser...
  • Page 27 • The assembly is in service position. • Mycom is configured. • A Topclean cleaning programme is running. • A Chemoclean programme is running. • An error occurs which triggers the function check (assignment see error list page 125). Endress+Hauser...

  • Page 28: External Inputs (Pcs To Cpg30) And Outputs (Cpg30 To Pcs)

    If you want to stop cleaning programmes via an external PCS, connect the automatic stop control to terminals "87" and "88". The running programme is finished and no new programme is started as long as a signal is applied to terminals 87/88. The Clean Int. programme is interrupted immediately. Endress+Hauser...

  • Page 29: External Inputs Pcs To Mycom

    External inputs PCS to Mycom C07-CPC300xx-04-06-00-xx-017.eps ƒig. 24: Connection of external hold for Mycom If you want to activate the hold function for Mycom S CPM153 via an external PCS, connect this input to Mycom terminals 81 and 82. Endress+Hauser...

  • Page 30: External Valve For Sealing Water, Steam, Etc. To Cpg30

    ƒig. 25: Connection of external valve Connect the external valves as follows: Valve control Terminal CPG30 non Ex Positive wire Terminal 41 Negative wire Terminal 42 " Caution! Make sure to use the matching supply voltage for your external valve. Endress+Hauser...

  • Page 31: Inductive Limit Position Switches

    Connect the upper limit position switch (A) for feedback "Service" as follows: Wire CPG30 terminal Brown (BN) Terminal 13 (+) Blue (BU) Terminal 14 (-) Connect the lower limit position switch (B) for feedback "Measure" as follows:: Wire CPG30 terminal Brown (BN) Terminal 11 (+) Blue (BU) Terminal 12 (-) Endress+Hauser...
  • Page 32 CPG30 terminal Brown (BN) Terminal 13 (+) Blue (BU) Terminal 14 (-) Connect the limit position switch opposite the ball valve (B) for feedback "Measure" as follows: Wire CPG30 terminal Brown (BN) Terminal 11 (+) Blue (BU) Terminal 12 (-) Endress+Hauser...

  • Page 33: Topclean S Hosing

    4 to 6 bar / 43.5 to 87 psi. Tighten the cable glands by hand (approx. 0.5 Nm). Note! When using an Ex version of Topclean S, connect the compressed air lines for the CYR10 injector to the connections "G" and "H" (for connection diagrams, see XA 236C). Endress+Hauser...

  • Page 34: Cpa471 / 472 / 475 Assemblies With Pneumatic Limit Position Switches

    • Maximum suction height of buffer/cleaning agent: Pressurised steam, water, cleaning agent 2 m / 6.56 ft Cleaner Motive water 2 ... 7 bar / 29 ... 101.5 psi Pipe disconnector (customer supplied) CYR10 C07-CPC300xx-04-012-00-xx-027.eps ƒig. 30: Pneumatic limit position switch Input Output Endress+Hauser...

  • Page 35: Cpa471 / 472 / 475 Assemblies With Inductive Limit Position Switches

    CPR40 rinse block, required for Topclean versions with external valve control for conveyance of hot, aggressive or pressurised media Pressurised steam, water, cleaning agent Cleaner Motive water 2 ... 7 bar / 29 ... 101.5 psi Pipe disconnector (customer supplied) CYR10 Endress+Hauser...

  • Page 36: Cpa473 / 474 Assemblies With Pneumatic Limit Switches

    • Maximum discharge height: 5 m / 16.41 ft • Max. horizontal discharge width: 10 m / 32.81 ft • Pressure resistance of internal components: up to 7 bar / 101.5 psi • Maximum suction height of buffer/cleaning agent: 2 m / 6.56 ft Endress+Hauser...

  • Page 37: Cpa473 / 474 Assemblies With Inductive Limit Switches

    • Max. horizontal discharge width: 10 m / 32.81 ft Pipe disconnector (customer supplied) • Pressure resistance of internal components: CYR10 up to 7 bar / 101.5 psi Outlet safety seal (optional) • Maximum suction height of buffer/cleaning agent: 2 m / 6.56 ft Endress+Hauser...

  • Page 38: Connection Diagram Non-Ex

    4 Wiring and pneumatic connection of Topclean S Topclean S Connection diagram Non-Ex C07-CPC300xx-04-12-00-en-001.eps ƒig. 34: Electrical connection for Topclean S in the non-Ex area Note! Size proportions are not considered. Endress+Hauser...

  • Page 39: Connection Compartment Sticker Cpg30

    * With Ex versions, the LED lights when the assembly is in service position. C07-CPC30xxx-18-12-00-xx-002.eps ƒig. 36: Connection compartment stickers for CPG30, 100 / 110 / 230 VAC/DC * With Ex versions, the LED lights when the assembly is in service position. Endress+Hauser...

  • Page 40: Connection Compartment Sticker Mycom

    4 Wiring and pneumatic connection of Topclean S Topclean S Connection compartment sticker Mycom C07-CPM153xx-04-06-00-xx-012.eps ƒig. 37: Connection compartment sticker (in the connection compartment of the transmitter) DRN = Drain SCR = Source REF = Reference Endress+Hauser...

  • Page 41: Post Connection Check

    "Water sag": cable circuit hanging Cable run with "water sag"? down so that water can drip off. Are all the housing covers installed and tightened? Check seals for damage. Is the multihose placed sheltered? Use protection pipe if necessary. Endress+Hauser...

  • Page 42: Operation

    12: Arrow keys for scrolling and editing 13: ENTER key 5.1.2 Key assignment "PARAM" brings you to the Configuration menu of the Topclean S CPC30. Note! PARAM PARAM" allows you to return to the previous "return field" from any point in the menu. These are marked in bold in the menu overview (s.

  • Page 43: Operation Of The Service Switch

    Only those programmes are offered which have already been edited. Note! The service switch always has priority (Emergency shutdown). This means that any running programme is interrupted as soon as you operate the service switch. Endress+Hauser...

  • Page 44: Measuring Menus

    – In the "PARAM" menu ➠ "Set up 2" ➠ "Data log" ➠ "DataLog display 1/2" you can display saved data with date and time. Measure pH 7.54 Para DataLog View 1 2.00 12.00 7.54 pH Select [¯ ] 09.04.04 12:15:35 Record mode Scroll mode Endress+Hauser...

  • Page 45: Operation Access Authorisation

    All menus can be accessed and changed. Factory setting Code = 0000, i.e. the levels are not protected. In case you have mislaid/forgotten the entered specialist code, contact your Endress+Hauser service for a universally valid specialist code. To activate the codes (= functions locked) see the item "PARAM"➠ "Set up 1" ➠ "Access codes"...

  • Page 46: Description Of The Menu Editor Types

    0/4 mA value: pH 2 / –1500 mV / 0.0% / 0.0 °C 20 mA value: pH 12 / +1500 mV / 100.0% / 100.0 °C Current Temperature output 2: 0/4 mA value: 0.0 °C 20 mA value: 100.0 °C Endress+Hauser...

  • Page 47: Replaceable Memory

    • save the complete settings, the logbooks and the data log of a transmitter and • copy the complete settings to other CPM153 transmitters with identical hardware functionality. This considerably reduces the effort to install or service several measuring points. Endress+Hauser...

  • Page 48: Commissioning

    – Operating hours at temperatures above 80 °C / 176 °F and 100 °C / 212 °F – Operating hours at very low and very high pH values (Nernst voltage below -300 mV, above +300 mV) – Number of sterilisations Ð ➠ Ext. sensor data. To display these sensor data, select Endress+Hauser...

  • Page 49: Special Features For Measurement With Isfet Sensors

    – Configure the times of the "Clean" programme (page 54). Start the "Clean" programme and check the entire system for leaks. Programme start: "PARAM" ➠ Specialist ➠ Manual operation ➠ Topclean ➠ Status messages (Enter) ➠ "Start programme" ➠ "Clean" Now configure the complete system via the menu. Endress+Hauser...

  • Page 50: First Commissioning

    If you interrupt First start up, it will start again the next time you switch on the instrument until all menu options have been processed and completed. • If you have activated the specialist code, you have to enter it for all parameter settings. By default (0000), the specialist code is not requested. Endress+Hauser...

  • Page 51: First Start Up

    Pt 1000 as a default. Conversely, Pt 100 is selected. • The Topclean S version glass / ISFET (CPC30-xx2xxxxxxx) is factory set for measurement with glass electrodes. • For digital sensors with Memosens technology, only the electrode type Glass el. 7.0 is available. Endress+Hauser...
  • Page 52 Chemoclean on page 98). pH/mV K1 Select current output 1 parameter 7.00 Hold Temperature K1 Selection of the parameter which shall be output on the current output. Param Output 1 pH/mV Input 1 T emperature Input 1 Edit [¯] Next [E ] Endress+Hauser...
  • Page 53 This is saved in the DAT module which is obtainable as an option. 0...9, A...z Edit [¯ ®] Next [E ] Exit First start up? Hold restart restart = Run through the First start up again. end = Save the settings and exit First start up. Endress+Hauser...

  • Page 54: Configuring Clean Programme

    Select "Automatic" and confirm by pressing Select a day that you want to edit e.g. Monday and press Select "Edit day" and confirm by pressing Press . The option "no prog." is activated. Press to select the "Clean" programme. Press Press to edit Clean. Endress+Hauser...
  • Page 55 The automatic function is now activated. The selected cleaning programmes will be started on the selected weekday at the set time based on the time and date entered in "Setup 1 ➠ Display" (see page 57). Press to return to operation. Endress+Hauser...

  • Page 56: Description Of Functions

    = without PML Note! For further information, see page 20. pH/redox: 00 s Set measured value attenuation 00 s Temperature: The mean value over the set time is displayed. There is no attenuation for the 00s value. (00...30s) Endress+Hauser...

  • Page 57: Set Up 1 - Display

    Select no. of decimal places 00.0 (only for pH measuring type) °C Select temperature unit °F 00000000 Enter your customer specific instrument number. 32 digit tag number. (0...9; A...Z) The number is saved in the DAT module which is obtainable as an option. Endress+Hauser...

  • Page 58: Set Up 1 - Access Codes

    Danger of misuse. Make sure that the codes you enter and the universal code (see page 45) are protected against misuse by unauthorised persons. Note down the codes and keep them in a place where unauthorised persons do not have access. Endress+Hauser...

  • Page 59: Set Up 1 - Current Outputs

    Table: When you do not want the current output characteristic to be linear, you can enter a customer-specific sequence of up to 10 value pairs in a table. Exact adaptation to the non-linear medium behaviour can achieve a higher level of accuracy. Endress+Hauser...
  • Page 60 Select the rows to be deleted, delete them with and confirm this with Table valid Note in display (no entry) Table status. If invalid, then back to previous field. Table active Note in display: The table is active after confirmation by pressing . Cancel by pressing "PARAM". Endress+Hauser...

  • Page 61: Set Up 1 - Relays

    Selection of controller contacts as "Active open" contact or "Active Active closed closed" contact (only, if controller is selected) Active open Selection of limit values as "Active open" or "Active closed" contact Active closed (only, if limit values are selected) Endress+Hauser...

  • Page 62: Set Up 1 - Temperature

    • Enter these recorded value pairs in the table (field "Value pair entry"). As a reference temperature (Field "Reference temperature entry") select the temperature, at which the reference value of the process is defined (e.g. ambient temperature in the laboratory). Endress+Hauser...
  • Page 63 The value currently measured by the temperature sensor can be (–20.0 ... 150.0 °C) changed/adapted. The temperature difference is stored internally as an offset value. 0.0 °C Edit offset (-5.0 ... 5.0 °C) The offset value obtained from the previous field can be edited or reset here. Endress+Hauser...
  • Page 64 Reference temp. Lab me asurement (0 ... 100 °C) temperature at which the pH reference value of the process is 025.0 defined (e.g. the ambient temperature in the laboratory). °C - 20.0... 150.0 °C Edit [ ¯®] [E ] Next Endress+Hauser...

  • Page 65: Set Up 1 - Alarm

    . This error triggers cleaning. Function: Dosage time alert Time: 0002s Function: Switch on/off the function "Alarm when dosing time exceeded". (2...9999s) Time: Input of the maximum allowed dosing time . After this time has elapsed, an error is output. Endress+Hauser...

  • Page 66: Set Up 1 - Hold

    An actuator drive is controlled until it is closed. Note! If the set value is output via an actuator drive with feedback, the actuator remains active. It also reacts in the hold should the position suddenly change. Endress+Hauser...

  • Page 67: Set Up 1 - Calibration

    NBS / DIN 19266 Special buffer = The special buffer tables defined in the option Special buffer "Special buffer table" are used. Note! You can find the buffer tables for the offered buffers in the Appendix (see page 170). Endress+Hauser...
  • Page 68 (error no. E032) can be triggered (error activation see page 65). Ex.: The electrode has a slope of 59 mV/pH at 25 °C /77 °F. You enter a slope deviation value of 5 mV/pH. Then, an alarm can be triggered at measured slopes <53 mV/pH or >64 mV/pH. Endress+Hauser...
  • Page 69 Activate the isotherm compensation and insert the Uis 1/2: 00.00 pH isotherm intersection point (Uis). (0...16 pH) Function off: for Endress+Hauser electrodes ≠ Function on: Only if the isotherm intersection point zero point of the electrode. The bigger the difference between isotherm intersection point and zero point, the bigger the measured error at temperature fluctuations.
  • Page 70 650 mV Hold (1 ... 1500 mV) function P aram Zeropoint 1 If the offset deviates from the reference offset by the value entered here, an alarm can be triggered. 120 mV 1... 1500mV Edit [¯ ®] [E ] Next Endress+Hauser...
  • Page 71 Time: 0001:00 Cal timer: on = activate ---------------------- Warning: Enter the time within which a calibration must take Time : ---- place. Select [¯ ®] [E ] Next Time: Display of the remaining time until an error message appears. Endress+Hauser...

  • Page 72: Set Up 2 - Data Log

    [ ¯®] Next Min: -02.00 Set recording range Max: 16.00 Values outside the defined range are not recorded. (-2...16pH/ -1500...1500mV) DataLog display 1 (or 2) View of recorded data pH 7.54 Para DataLog View 1 7.54 pH 12:15:35 09.04.04 Endress+Hauser...

  • Page 73: Set Up 2 - Check Systems

    If the measuring signal does not change during the entered time by ±0,02 pH / ±5mV / ±0,25%, an alarm is signalled with error message E152. Settable times: off, 1h, 2h, 4h. Note! An active PCS alarm signal is deleted automatically as soon as the sensor signal changes. Endress+Hauser...

  • Page 74: Set Up 2 - Controller Settings

    In addition, a lasting control deviation is to be expected. PI controller Used for control systems where overshooting is to be avoided and no lasting control deviation should occur. PD controller Used for processes that require quick changes and where peaks are to be corrected. Endress+Hauser...
  • Page 75 A single PWM relay can only output one actuating variable for a solenoid valve. To avoid pulses which are too short, enter a minimum switch-on period. Pulses which are too short are not given to the relay/or the actuators. This benefits the actuator. Endress+Hauser...
  • Page 76 • With a two-sided process, the complete actuating variable range from –100% ... +100% is represented on the given current range. A actuating variable of 0% leads to a current of 10 mA (at 0 ... 20 mA) or 12 mA (at 4 .. 20 mA) (see fig. 40). Endress+Hauser...
  • Page 77 You can refer to the following selection aids to find the required hardware equipment level for your process. This selection is not complete. If you wish to use additional functions such as NAMUR or Chemoclean, please check to see if you require additional relays (NAMUR: Alarm relay + 2 relays; Chemoclean: 2 relays). Endress+Hauser...
  • Page 78 Relating to the effect on the gain factor, a difference is made between two standard implementations: • The factor K (X) is the total gain (see fig. 41. This is implemented in the CPM153). • The gain factor K (X) is the purely proportional gain. Endress+Hauser...
  • Page 79 In the following diagram, such a titration curve is represented for a weak acid with a strong base (y axis: pH value, x axis: added volume units of a strong base). X [ml NaOH] C07-CPM153xx-05-06-00-xx-008.eps ƒig. 42: Schematic titration curve of a weak acid with a strong base. Endress+Hauser...
  • Page 80 CPM153 sets the y coordinates itself. However, you cannot change the sequence of these defined points. It is, for example, not possible to enter a larger pH value for the "Start of the neutral zone" than for the set point. Endress+Hauser...
  • Page 81 "active measuring menu" (see page 84). Type: With selection "one-sided": Pulse length Select control type pH 7.00 Hold Pulse-frequency Param Control signal Pulse length 3-point step controller Pulse frequency Current output 3 point step controller Current output Edit [¯] [E ] Next Endress+Hauser...
  • Page 82 1 output: for control using the current output in the "split range" method. Control logics are required which can control two valves/pumps over one current input. Edit [¯] [E ] Next 2 outputs: If the valves are controlled with two relays. Endress+Hauser...
  • Page 83 060.0s Description see above 04.0% Relay: n.c. Base dosing: Relay selection max. pulse frequency 1/min. (for pulse frequency) Description see above Relay: n.c. Base dosing: Relay selection Period: 000.0 s (for pulse length) min: 000.0 s Description see above Endress+Hauser...
  • Page 84 "auto" function: Displays the set value determined by the controller. With the "manual" function, you can enter a set value here. Values < 0 % mean a dosing of acid, values > 0 % mean a dosing of base. Endress+Hauser...
  • Page 85 If you have made your settings, press the "Enter" key again to return to field "Selection controller simulation". There, you can continue or exit the simulation. Only exit the controller simulation in field "Selection controller simulation" with "Simulation off". Otherwise, the simulation will continue to run in the background. Endress+Hauser...

  • Page 86: Set Up 2 - Limit Switch

    ƒig. 45: Diagram of the relationship between switch-on and switch-off points and on and off delay Note! If the pickup and dropout delays are set to 0 s, the switch-on and switch-off points are the switching points of the contacts. Endress+Hauser...

  • Page 87: Set Up 2 - Controller Quick Adjustment

    Alarm limit: Entry of the value (alarm threshold) at which the fault signalling contact switches. 6.6.14 Set up 2 - Controller quick adjustment In this menu, you can adjust the controller setpoint. To enter the menu, proceed as follows: ⇒ ⇒ ⇒ PARAM Endress+Hauser...

  • Page 88: Set Up 2 - Topclean S

    To configure these programmes, enter the programme editor and proceed as follows: 1. Edit the programme. 2. Configure the programme. 3. Release the programme. After having released the programme, you can select it within all control types or start it manually. Endress+Hauser...
  • Page 89 • Clean Int runs from 08:00 ... 11:00 at an interval of 50 minutes. This means cleaning is started every 50 minutes: 08:00, 08:50, 09:40. The last cycle is started at 09:40. The cycle due at 10:30 cannot be started because it would be finished after the set end time at 11:20. Endress+Hauser...
  • Page 90 • The "Sterilisation" and "Sealing water" functions are only released on devices fitted with a control function for additional external valves. • You can use the additional external valve as required in the freely definable user programmes; for example, for superheated steam, a second cleaner, cooling air, organic cleaner etc. Endress+Hauser...
  • Page 91 81 ... 86). For non-Ex instruments this auxiliary energy can be taken from the 15 V auxiliary power supply of the Mycom S CPM153. • "0" = 0 V • *The functions "sterilisation" and "sealing water" are only available for device versions with external valve control. Endress+Hauser...
  • Page 92 Water Assembly Meas. ------------------ ---- Repeat clean. Repeat clean. Prog. time:_____ Assembly Assembly Meas. Meas. ------------------ ------------------ ---- ---- Prog. Prog. time:_____ time:_____ Meas. time Integral action time ------------------ ---- Interval 230s (up to 25 pro- gramme steps possible) Endress+Hauser...
  • Page 93 Enter 8 character name for valve 1. Note! This field is only displayed if you have assigned the "User" function to valve 1 in the previous field. Automatic Select function of the cleaning system Cleaning Power failure programme User programme Endress+Hauser...
  • Page 94 Enter the time during which the valve remains open to allow (0 ... 9999 s) the conveyance of air, superheated steam, etc. Repeat x number of times Repeat cleaning How often should the previous step (cleaner or water) be (0 ... 10) repeated? Endress+Hauser...
  • Page 95 • After a programme is disabled, it can be reenabled at any Rename time. • Leave this item by pressing "PARAM". • If you edited a programme for the first time, you have to configure it at least once so that you can enable/disable it. Endress+Hauser...
  • Page 96 03 Wait Valve 1 Note! This overwrites the highlighted function. ¯ ¯ Edit [ ¯] Next [E ] Insert template: User prog. = ? Select the template no prog. you want to copy to the user programme. Clean Clean S Endress+Hauser...
  • Page 97 Activation of functions for Topclean S, through which a Contr. progr. Param Automatic Power failure progr. programme is started. Ext. control User programme Cle an trigger Power reset Next [E ] Select[ ®] Automatic Note in display (no entry): Cleaning System status Power failure progr. User programme Endress+Hauser...

  • Page 98: Set Up 2 - Chemoclean

    PARAM C07-CPM153xx-00-06-00-xx-001.eps ƒig. 47: Depiction of the Chemoclean function in combination with Mycom S CPM153 1: Electric line 2: Compressed air 3: Water/cleaning fluid 4: CPM153 transmitter 5: Immersion assembly 6: Injector CYR10 7: Cleaning fluid 8: Motive water Endress+Hauser...
  • Page 99 Clean Int Hold and hold delay time Hold Hold and Hold delay time 60 s 60 s Water 60 s 60 s +cleaner +Cleaner +cleaner Meas. time 1800 s Measuring time ƒig. 48: Graphic representation of the above cleaning example Endress+Hauser...
  • Page 100 Edit [¯] Next Edit day? Select day function Copy day? Edit day: You edit the cleaning sequence for this day. Copy day: The day selected in the previous field is copied to the day selected in the field below. Endress+Hauser...
  • Page 101 Danger of data loss. When copying one day to another, the ¯ Saturday cleaning programmes of the target day are overwritten. [E ] Edit [¯ ] Next Note! User prog.: To edit the user programmes, refer to the programme editor on page 95. Endress+Hauser...

  • Page 102: Manual Operation

    Select position pH 7.00 Hold Ass. measuring into which the assembly should move. Ass. posi tion Param Assembly Service Assembly Me asuring [E ] Edi t[¯] Next Automatic Note in display (no entry): Cleaning trigger System status Ext. control Endress+Hauser...
  • Page 103 7.00 Hold Clean No prog.: Here, each external programme start is suppressed. Cle aning Param No prog. Clean: Here, you can start the Clean programme. Clean Note! Leave this menu item by pressing "PARAM". [E ] Edi t[¯] Next Endress+Hauser...

  • Page 104: Diagnosis

    Identification Display of all data stored in the digital sensor Calib. data Note! Comp. temperature External sensor data can only be displayed for digital Sensor status sensors with Memosens technology. Sensor info Endress+Hauser...
  • Page 105 D. zropnt: Change in chain zero point compared to the preceding calibration. Temperature compensation 1 pnt delta [°C] 1 pnt. delta: Calibrated temperature offset. Snlc Snlc: Serial number of the transmitter used for the last Cal. date temperature calibration. Calibration date: Date of the last temperature calibration. Endress+Hauser...
  • Page 106 Set up 2: Instrument reset (="soft reset"), ISFET values and SCS values Instrument version: Device internal data e.g. serial number can be queried. Topclean S: Inspecting programmes, inputs, mechanics. Chemoclean (only, if the complete Chemoclean function is activated): Inspecting programmes, inputs, mechanics. Reset count: Reset counter, write access. Endress+Hauser...
  • Page 107 The service code is required. Service data / logs: 0000 Service code entry required pH 7.00 Hold Service code Diag Note! For service access code, contact the Endress+Hauser 00000 service. 0...99999 Edi t[ ¯®] [E ] Next Incorrect service code entered. Note in display:...
  • Page 108 !!Caution!! All data on the DAT module will be deleted. Note in display For safety reasons, you are asked if you really want to delete the existing data. in progress Erase The data are deleted from the DAT module. Endress+Hauser...
  • Page 109 SW version: - - - - Basic module (motherboard) data HW version: 1.00 Serial no.: 12345678 Card ID: M3G-xx Non-Ex SW version: 1.22 Transmitter 1 data HW version: 1.11 Displays transmitter data (1). Serial no.: 12345678 Card ID: MKPx Endress+Hauser...
  • Page 110 12345678901234 Serial number for CPG30 14 digit number consisting of 0 ... 9 and A ... Z (read-only) CPC30-A2B00A010 Order code for Topclean S CPC30 15 digit number consisting of 0 ... 9 and A ... Z Topclean S: Automatic.
  • Page 111 Reset count: Reset count pH 7.00 Hold (only triggered by watchdog) Reset count Diag Can be reset via Set Default ➠ service data. Edi t[ ¯®] Next [E ] Write count Displays the number of write accesses to EEPROM. Endress+Hauser...

  • Page 112: Calibration

    "Absolute data entry" (see page 115) ➠ "Absolute calibration" (see page 116) ➠ Redox relative calibration "Absolute data entry" (see page 116) ➠ "Relative data entry" (see page 118) ➠ "Absolute calibration" (see page 117) ➠ "Relative calibration" (see page 118) Endress+Hauser...
  • Page 113 (digital sensors with Memosens technology only) Displays if calibration data were successfully saved to the sensor. If data saving failed, recalibrate the sensor. Electrode submersed? Note in display: Is the electrode back in the medium, so that measurement can take place? Endress+Hauser...
  • Page 114 Invalid calibration value Note in display: If an error occurred (e.g. incorrect buffer used), this message is displayed. Zero point 07.00 Note in display: Good Info on electrode. Slope 59.00 Information on the zero point, slope and calibration quality. Good Endress+Hauser...
  • Page 115 Cancel: The data are not accepted, the calibration is not repeated. Repeat calibration: The data are rejected and a new calibration is started. Electrode in medium? Note in display: Is the electrode back in the medium, so that measurement can take place? Endress+Hauser...
  • Page 116 . The entered value is effective immediately. Confirm by pressing The maximum offset is 400 mV. Offset too high / too low Note in display: Error message if the entered offset leaves the maximum range. Endress+Hauser...
  • Page 117 Cancel: The data are not accepted, the calibration is not repeated. Repeat calibration: The data are rejected and a new calibration is started. Electrode submersed? Note in display: Is the electrode back in the medium, so that measurement can take place? Endress+Hauser...
  • Page 118 Cancel: The data are not accepted, the calibration is not repeated. Repeat calibration: The data are rejected and a new calibration is started. Electrode submersed? Note in display: Is the electrode back in the medium, so that measurement can take place? Endress+Hauser...

  • Page 119: Maintenance

    • Remember that any maintenance work on the device, cabling, assembly or sensors may have impacts on process control or the process itself. • All measures which influence current outputs, relay contacts or communication should be discussed with a superior beforehand. Endress+Hauser...

  • Page 120: Sensor Cleaning And Inspection

    This potential causes measuring errors. • After cleaning with compressed air, it takes about 5-8 mins until ISFET sensors have re-established the control loop and the measured value has adjusted to the real value. Endress+Hauser...

  • Page 121: Inspecting The Sensor

    When you perform a calibration, consider the operating mode of the pH input. With preselection "with solution ground" (= connection with PML), the PM lines of the CPM153 must also be immersed in the calibration solution. Note! The assembly must be moved into the service position with the service switch, before calibrating. Endress+Hauser...

  • Page 122: Maintenance Of Cables, Connections And Power Supply Lines

    Replacement of the sealing elements is dependent on the type of assembly. Instructions for replacement is contained in the appropriate service kit. You can find the necessary service kit in the operating instructions of your assembly or in the special documentation "Cleanfit retractable assemblies" (SD096C/07/a2). Endress+Hauser...

  • Page 123: Maintenance Of The Control Unit Cpg30

    • Check that the electrical connections (valve blocks) are secure. • Check that the valve body is secure. • Renew the water valve seal (wear parts set, see page 140). • Renew the cleaner check valve (wear parts set, see page 140). Endress+Hauser...

  • Page 124: Troubleshooting

    PE or wear a wrist strap for permanent grounding. Highly dangerous: Plastic floors at low air humidity and clothing made of synthetic materials. • For your own safety, always use genuine spare parts. Only genuine spare parts ensure correct functioning, accuracy and reliability after corrective maintenance. Endress+Hauser...

  • Page 125: And Configuration

    For non-Ex: External power supply 24 V/220V (not supply from Mycom) present? Possibly, microfuse is blown. E017 Failure Data error in CPC30 Switch instrument off and on. – – EEPROM If necessary corrective maintenance at factory. Endress+Hauser...
  • Page 126 Display range of main measurement, static charging in media with parameter 1 exceeded lowest conductivity E059 Failure Temperature range 1 Temperature sensor defective; undershot Sensor line interrupted or short-circuited; E061 Failure Temperature range 1 Wrong sensor type selected exceeded Endress+Hauser...
  • Page 127 DAT memory module Check with other DAT memory module; when data error writing to DAT: repeat write process E127 Failure Sensor power fail Sensor communication present but sensor has to little current. Check whether Memosens connection is correctly inserted and locked. Endress+Hauser...
  • Page 128 SCS reference electrode Check digital sensor for contamination and nance warning damage; clean the sensor. Measurement can continue until the error occurs. E179 Failure Data error sensor Digital sensor does not deliver measured values. Sensor not correctly plugged in or wired? Endress+Hauser...

  • Page 129: Process-Specific Errors

    Incorrect temperature Incorrect sensor connection Check connections using wiring diagram. Wiring diagram see page 38 reading Measuring cable defective Check cable. Ohmmeter Incorrect sensor type selected Set sensor type on instrument. Check temperature sensor with Ohmmeter. Sensor defective Check sensor. Endress+Hauser...
  • Page 130 No supply voltage Check connection. (non-Ex version) Fuse defective Check, if necessary, replace. Switch to "Maintenance" Turn switch to "Measure". CPG30 does not work (Ex Power supply from CPM153 defective. Measure, CPG30 terminals L+/L– DVM 20 V DC version) Endress+Hauser...

  • Page 131: Instrument-Specific Error

    Check module connections. See device view on page 135 change in display and/or correctly installed instrument cannot be Operating system in impermissible state Switch instrument off and on. Possibly EMC problem: if problem persists, operated have installation checked by responsible service Endress+Hauser...

  • Page 132: Response Of Outputs To Errors

    Behaviour with standard setting Instrument status Alarm relay Limit value / Controller Normal operation picked-up (Fail-safe behaviour) Corresponding to configuration and operating status Alarm Dropped out Voltage-free Dropped out Dropped out Hold Picked-up Corresponding to configuration and operating status. Endress+Hauser...

  • Page 133: Response Of Contacts To Power Failure

    Stays in service position during maintenance Air failure during Error message Can be pushed out of the measurement process. Air failure during Error message E027 Stays in service position maintenance Air failure during Error message E027 Stays in service position autoclean Endress+Hauser...

  • Page 134: Cpm153 Spare Parts

    Five partition plates 51507103 compartment Front cover non-Ex Upper section with keypad sheet, connection 51507104 compartment cover, hinge, nameplate Back cover non-Ex For one and two-circuit instruments, cpl. 51507106 PROFIBUS M12 plug with cables For installation in Pg installation place 51510930 Endress+Hauser...

  • Page 135: Cpm153 Installation And Removal Of Parts

    CPM153 Installation and removal of parts Please observe the safety instructions in chap. 8.3. 8.4.1 Device view CPM153 C07-CPC300xx-09-06-00-xx-003.pdf ƒig. 49: Interior view of the transmitter Mycom S Remarks: The figure shows the non-Ex fuse. Slot for DAT memory module Endress+Hauser...

  • Page 136: Codings

    24 VDC/AC non-Ex Terminal strip set Ex and non-Ex all required plug-in terminal strips 51507436 Multihose connection pneumatic multiplug in housing installation 51507446 version. Assembly feedback pressure switch pressure switch, active closed contact 51507447 Pneumatic pressure switch pressure switch 51507448 Endress+Hauser...
  • Page 137 5 hoses in protective hose with pneumatic multiplug Multihose CPC30 10 m 51508786 Kit of pneumatic / hydraulic small parts hoses ID 4/ 6 mm, hose adapters, 4/6 51507459 adapter , T-sections, hose connections, Schott connections, non-return valves, screws, spring Endress+Hauser...

  • Page 138: Cpg30 Installation And Removal Of Parts

    ƒig. 52: Complete view of CPG30 housing Fuse Detailed plans of CPG30 You can follow the signals using the detailed plans and check the internal wiring. 8.7.1 Terminal wiring diagram CPG30 Please refer to chap. 4.4 and chap. 4.6. Endress+Hauser...

  • Page 139: Cpg30 Non-Ex

    Signal / use connection (electrically switch controlled) Free V5 rear Assembly in measuring position V5 front Assembly in service position Free "Measurement" feedback (not used with inductive feedback) "Service" feedback (not used with inductive feedback) 7-10 Free Compressed air monitoring Endress+Hauser...

  • Page 140: Cyr10 Injector

    Plug with integrated interference suppression 50069345 110 / 230 V AC Connection plug for cleaning agent valve 50069346 24 V DC Wear part set, water valve Membrane seal and guide, armature, spring, 50086190 110 / 230 V AC screws Endress+Hauser...

  • Page 141: Replacing The Device Fuses

    Apart from the mechanical components, the CPG30 also contains electronic components. For disposal purposes, separate the device into electronics, plastic (housing) and metal rubbish. The assembly may be contaminated by the medium. Therefore, when disposing of it, the plant disposal or safety officer must be consulted. Endress+Hauser...

  • Page 142: Accessories

    • Water treatment pressure cycles Technical Information TI 245C/07/en, 51505837 and TI 374C/07/en, 51513591 Orbipore Electrodes with double-chamber reference system and open • Chemical processes CPS91 aperture • Heavily soiled media Technical Information TI 375C/07/en, 51513127 Endress+Hauser...
  • Page 143 • Junction box RM: Junction box for extending measuring cable connection between digital sensor with Memosens technology and transmitter, 2 cable glands Pg 13.5, ingress protection IP 65. Order no.: 51500832 Technical Information for all cable types and junction boxes: TI 118C/07/en, Order no.: 50068526 Endress+Hauser...
  • Page 144 270 / 10.63 300 / 11.81 70 / 2.76 mm / inch 90 / 3.54 mm / inch C07-CPM153xx-00-00-00-en-001.eps C07-CPM153xx-00-00-00-en-002.eps ƒig. 56: Weather protection cover CYY101 ƒig. 57: Round post fixture for CYY101 Technical Information TI 092C/07/en, Order No. 50061228 Endress+Hauser...
  • Page 145 Topclean S 9 Accessories Housing CYC300 Housing for Topclean S CPC30, with rack for cleaner solutions. Operating panel with alarm LED and lock for programme start and assembly drive. For Ex and Non-Ex applications. Material: plastic or stainless steel. • Plastic version: Window for Mycom S and Memograph S •...
  • Page 146 Plastic Stainless steel 1.4301 (AISI 304) Heating no electrical heating with electrical heating Data recording no Memograph S with Memograph S Allocation empty housing, CPC30 not mounted order item of associated CPC Options Basic version CYC300- complete order code Endress+Hauser...
  • Page 147 Connect the supplied twelve-wire cable to CPG30 as follows: Wire CPG30 terminal Wire CPG30 terminal Terminal 93 Terminal 83 Terminal 94 Terminal 84 Terminal 91 Terminal 85 Terminal 92 Terminal 86 Terminal 81 11 + 12 not connected Terminal 82 Endress+Hauser...

  • Page 148: Technical Data

    –50 ... +150°C / -58 ... +302 °F (NTC: –20 ... 100°C / -4 ... +212 °F) Measured value resolution 0.1 K Temperature offset ± 5K Digital inputs Input voltage 10 ... 40 V = 5 k Ω Internal resistance Endress+Hauser...

  • Page 149: Output

    Communication RS 485 Limit value and alarm Setpoint adjustments pH –2.00 ... 16.00 functions Hysteresis for switch contacts pH: 0.1 ... 18 Redox absolute: 10 ... 100 mV Redox relative: 1 ... 3000% Alarm delay 0 ... 6000 s Endress+Hauser...
  • Page 150 Control for external valves " Caution! Device damage possible. Each output has its own fuse. Switched power supply: Max. switching current = 3 A Max. switching power = 750 VA C07-CPC300xx-04-12-00-en-004.eps ƒig. 62: Switched power supply to control additional external valves Endress+Hauser...

  • Page 151: Accuracy

    0.2% of measuring range deviation display Redox: max. 1 mV Temperature: max. 0.5 K Measurement max. 0.2% of current range end value deviation output Repeatability max. 0.1% of measuring range : acc. to IEC 746-1, under nominal operating conditions Endress+Hauser...

  • Page 152: Ambient Conditions

    Aggressive or hot media must be conveyed via the additional valve (optional). They must not be conveyed by the CYR30 injector. Use the rinse block CPR40 for that. 10.6 Mechanical data Design / dimensions ENDRESS+HAUSER ENDRESS+HAUSER MYCOM S CPM 153 MYCOM S CPM 153 7.54...
  • Page 153 Topclean S 10 Technical data 320 / 12.60 200 / 7.87 300 / 11.81 227 / 8.94 Endress+Hauser CPG 300 24 / 0.94 250 / 9.84 mm / inch C07-CPC300xx-06-12-01-en-001.eps ƒig. 64: Dimensions of control unit CPG30 Bottle dimensions 5 litre / 1.320 US.gal bottles (19 x 25 x 15 cm / 0.75 x 0.98 x 0.59 inches) Required installation height: 35 cm / 1.38"...
  • Page 154 10 Technical data Topclean S Endress+Hauser...

  • Page 155: Appendix

    Topclean S 11 Appendix Appendix 11.1 Operating matrix The basic structure of the operating menu is shown below. C07-CPC30xxx-19-06-08-en-005.eps Endress+Hauser...
  • Page 156 11 Appendix Topclean S C07-CPC30xxx-19-06-08-en-006.eps Endress+Hauser...
  • Page 157 Topclean S 11 Appendix C07-CPC30xxx-19-06-08-en-007.eps Endress+Hauser...
  • Page 158 11 Appendix Topclean S C07-CPC30xxx-19-06-08-en-008.eps Endress+Hauser...
  • Page 159 Topclean S 11 Appendix Endress+Hauser...
  • Page 160 11 Appendix Topclean S C07-CPC30xxx-19-06-08-en-002.eps Endress+Hauser...
  • Page 161 Topclean S 11 Appendix C07-CPC30xxx-19-06-08-en-003.eps Endress+Hauser...
  • Page 162 11 Appendix Topclean S C07-CPC30xxx-19-06-08-en-014.eps Endress+Hauser...
  • Page 163 Topclean S 11 Appendix C07-CPC30xxx-19-06-08-en-015.eps Endress+Hauser...
  • Page 164 11 Appendix Topclean S C07-CPC30xxx-19-06-08-en-011.eps Endress+Hauser...
  • Page 165 Topclean S 11 Appendix C07-CPC300xx-19-06-08-en-010.eps Endress+Hauser...
  • Page 166 11 Appendix Topclean S C07-CPC30xxx-19-06-08-en-012.eps Endress+Hauser...
  • Page 167 Topclean S 11 Appendix C07-CPC30xxx-19-06-08-en-013.eps Endress+Hauser...

  • Page 168: Connection Example

    11 Appendix Topclean S 11.2 Connection example C07-CPC30xxx-04-12-00-en-002.eps ƒig. 65: Connection example Note! Size proportions are not considered. Endress+Hauser...

  • Page 169: Wiring Example For External Cleaning Trigger

    81 to 86: Terminals for programme start 0 / 1 / 2: binary inputs of the control unit CPG30 10 ... 40 V for e.g. taken from auxiliary power supply of Mycom S CPM153, terminals 85/85 (15 V) Diodes 1N4007 3 mA per optocoupler input Endress+Hauser...

  • Page 170: Buffer Tables

    11 Appendix Topclean S 11.4 Buffer tables The following buffer tables are stored in Mycom S CPM153. Endress+Hauser...

  • Page 171: Index

    Automatic buffer recognition ....114 First ........50 Endress+Hauser...
  • Page 172 Transmitter ......152 Controller in the CPM153 ..... 78 Endress+Hauser...
  • Page 173 Manual temperature compensation ..52, 62, 63 Housing CYC300 ......145 Endress+Hauser...
  • Page 174 Panel mounting ......15 Rinse block CPR40 ......143 Endress+Hauser...
  • Page 175 Switching on the device ..... . . 49 Symmetrical electrode connection ....20 Endress+Hauser...
  • Page 176 Index Topclean S Endress+Hauser...
  • Page 177 "CAJ?P?RGML MD AMLR?KGL?RGML $EAR CUSTOMER "ECAUSE OF LEGAL DETERMINATIONS AND FOR THE SAFETY OF OUR EMPLOYEES AND OPERATING EQUIPMENT WE NEED THIS $ECLARATION OF CONTAMINATION WITH YOUR SIGNATURE BEFORE YOUR ORDER CAN BE HANDLED 0LEASE INCLUDE THE COMPLETELY FILLED IN DECLARATION WITH THE DEVICE AND THE SHIPPING DOCUMENTS IN ANY CASE !DD ALSO SAFETY SHEETS AND  OR SPECIFIC HANDLING INSTRUCTIONS IF NECESSARY 4YPE OF DEVICE  SENSOR 3ERIAL NO...
  • Page 178 www.endress.com/worldwide BA236C/07/en/11.04 51504339 Printed in Germany / FM+SGML 6.0 / DT...

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