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Carrier Manuals
Furnace
59TP6B
Installation, start-up, operating and service and maintenance instructions
Table Of Contents - Carrier 59TP6B Installation, Start-Up, Operating And Service And Maintenance Instructions
Two-stage variable speed ecm multipoise condensing gas furnace
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
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Table of Contents
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Table of Contents
Sections
1
Table Of Contents
1
Required Notice For Massachusetts Installations
2
Important
2
Safety Considerations
3
Fire Hazard
3
Furnace Reliability Hazard
3
Introduction
4
Freeze Protection And Return Air Temperature
4
Loose Parts Bag
4
Minimum Clearances To Combustible Materials
4
Codes And Standards
5
Electrostatic Discharge (Esd) Precautions
5
Safety
5
General Installation
5
Location
6
General
6
Multipoise Orientations
7
Installation In A Garage
7
Prohibited Installations
7
Location Relative To Cooling Equipment
7
Dimensional Drawing
8
Air For Combustion And Ventilation
9
Applications
9
Ventilated Combustion Air Applications
9
Outdoor Combustion Air Method
9
Indoor Combustion Aire Nfpa & Aga
10
Standard Method
10
Combination Of Indoor And Outdoor Air
10
Minimum Free Area Required
11
Minimum Space Volumes
11
Condensate Trap
12
Condensate Trap - - Upflow Orientation
12
Condensate Trap - - Downflow Orientation
12
Condensate Trap - - Horizontal Orientation
12
Downflow Trap Configuration
13
Unconverted Factory Configuration
14
Horizontal Right Trap Configuration
14
Unconverted Factory Trap Configuration
15
Horizontal Left Trap Configuration
15
Condensate Drain Connection
16
Upflow/Downflow Orientation
16
For Right Side Condensate Drain
16
For Left Side Condensate Drain Connection
17
Tip From Contractors
17
Horizontal Orientation
17
Knockout Removal
17
Example Of Field Drain Attachment (Not Allowed)
18
Example Of Field Drain Attachment
19
Installation
20
Formed Rubber Drain Grommet
20
Drain Trap Connection And Routing
20
Modify Rubber Drain Elbow
20
Return Air Connections
21
Downflow Installation
21
Supply Air Connections
21
Side Return Air Inlet
21
Horizontal Installation
22
Filter Arrangement
22
Bottom Return Air Inlet
22
Suspended Furnace Support
22
Filter And Return Duct Sizing
23
Filter Media Pressure Drop (Clean) Versus Face Velocity
24
Air Filter Selection And Duct Sizing
24
Air Filter Located In Filter Cabinet
24
Optional Media Filter
25
Installation On Combustible Flooring
26
Opening Dimensions
26
Duct Flanges
27
Removing Bottom Closure Panel (2 Screws)
27
Removing Bottom Closure Panel (4 Screws)
27
Upflow
27
Furnace Pitch Requirements
28
Upflow Return Air Configurations And Restrictions
28
Downflow Return Air Configurations And Restrictions
28
Horizontal Return Air Configurations And Restrictions
28
Working Platform For Attic Installation
29
Suspended Furnace Installation
29
Rollout Protection Required
29
Air Ducts
30
General Requirements
30
Return Duct Sizing
30
Ductwork Acoustical Treatment
30
Gas Piping
35
– Maximum Capacity Of Pipe
35
Gas Pipe Grommet
36
Typical Gas Pipe Arrangement
36
Gas Valve With Tower Pressure Ports
36
Gas Entry
36
Electrical Connections
37
V Wiring
37
Box Installation
38
External Electrical Box On Furnace Casing
38
Installing J- -Box (When Used)
38
Thermostats
39
Accessories
39
Alternate Power Supplies
39
24-V Wiring
39
Electrical Data
40
Typical Two- -Stage Field Wiring Diagram
40
Example Of Variable Speed Furnace Control
41
Modulating And 2-Stage Furnace With Single-Speed Air Conditioner
42
Modulating And 2-Stage Furnace With Single-Speed Heat Pump
42
Modulating And 2-Stage Furnace With Two-Speed Air Conditioner
42
Modulating And 2-Stage Furnace With Two-Speed Heat Pump
42
Notes For Thermostat Wiring Diagrams
43
Venting
43
Special Venting Requirements For Installations In Canada
43
Venting Systems
45
Carbon Monoxide Poisoning Hazard
45
Ventilated Combustion Air Systems
46
Non-Direct Vent (1-Pipe) System
46
Locating The Vent Termination
46
Vent Termination Kit For Direct Vent (2- -Pipe) Systems
46
Ventilated Combustion Air
47
Non-Direct Vent / 1-Pipe System
47
Size The Vent And Combustion Air Pipes
47
Recommended Combustion Air Inlet Moisture Trap
48
Maximum Equivalent Vent Length
48
Combustion Air And Vent Piping Insulation Guidelines
49
Configure The Furnace
49
Near Furnace Vent Connections
49
Install The Vent And Combustion Air Pipes
49
Upflow Left Configuration
50
Downflow Left Configuration
50
Upflow Right Configuration
50
Downflow Right Configuration
50
Horizontal Left ---Vertical Vent Configuration
51
Horizontal Right ---Vertical Vent Configuration
51
Horizonal Left ---Left Vent Configuration
51
Horizontal Right ---Left Vent Configuration
51
Notes For Venting Options
52
Vent Coupling And Adapter With Gaskets
52
Vent Coupling And Adapter
52
Inducer Vent Elbow
52
Hanger Spacing
53
Optional Vent Pipe Flush With Adaptor
54
Vent Pipe Flush With Adapter
54
Vent Pipe Flush Showing Coupling
54
Installing The Vent Termination
55
Roof Terminations
55
2-Pipe And 1-Pipe Vent Termination
55
Inducer Outlet Restrictor
55
Elbow Configurations
57
Vent Terminal Configurations
57
Deductions From Maximum Equivalent Vent Length
57
Venting System Length Calculations
58
Inside Corner Terminations
59
Alberta And Saskatchewan Vent Termination
63
Vent Terminations For Ventilated Combustion Air
64
Sample Inlet Air Pipe Connection For Polypropylene Venting Systems
65
Air Conditioning (A/C) Setup Switches (Sw2- - 6, 7, 8)
66
Continuous Fan (Cf) Setup Switches (Sw2- - 3, 4, 5)
66
Setup Switches (Sw2- - 1, 2)
66
Start- -Up, Adjustment, And Safety Check
66
Adjustments
67
Purge Gas Lines
67
Priming Condensate Trap
67
Orifice Hole
67
Adjust Manifold Pressure
68
Check Inlet Gas Pressure
68
Adjust Temperature Rise
69
Clocking The Meter
69
To Lock The Furnace In Low Heat
70
If The Temperature Rise Is Too High Or Too Low In Low Heat
70
To Lock The Furnace In High Heat
70
If The Temperature Rise Is Too High Or Too Low In High Heat
70
Check Safety Controls
71
Checklist
71
Service
72
Component Test
72
Dip Switch Configuration
73
Furnace Setup Switch Description
73
Airflow Selection
73
– Altitude Derate Multiplier For Usa
74
– Blower Off Delay Setup Switch
74
– Gas Rate (Cu Ft./Hr)
74
Orifice Size And Manifold Pressure (In. W.c.) For Gas Input Rate
75
Service And Maintenance Procedures
77
Electrical Controls And Wiring
77
Troubleshooting
77
Retrieving Stored Status Codes
77
Care And Maintenance
78
Component Self- - Test
78
Cleaning And/Or Replacing Air Filter
79
Blower Motor And Wheel Maintenance
79
Blower Assembly
80
Cleaning Burners And Flame Sensor
81
To Reinstall Burner Assembly
81
Flushing Collector Box And Drainage System
82
Servicing Hot Surface Igniter
82
Igniter Position - - Top View
82
Igniter Position - - Side View
82
Cleaning Heat Exchangers
83
Primary Heat Exchangers
83
Checking Heat Pad Operation (If Applicable)
83
Cleaning Heat Exchanger Cell
83
Winterization
84
Secondary Heat Exchangers
84
Wiring Diagrams
84
Sequence Of Operation
85
Troubleshooting Guide
88
Connection Diagram
90
Schematic Diagram
90
Wiring Diagram
90
Parts Replacement Information Guide
91
Model Nomenclature
91
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Troubleshooting
Service and maintenance procedures
77
Troubleshooting Guide
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