Carrier 58MVP Installation, Start-Up, And Operating Instructions Manual

Series 180 4-vvay mumtipoise dkect-vent variabme-capacity condensing gas furnace

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Installation, start-up, and operating instructions manual (52 pages)

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58NVP

4-VVay MuMtipoise

Dkect-Vent

VariabMe-Capacity

Condensing

Gas Furnace

\isit _ v_w carrier.corn

tnstallation,

Start-Up,

and Operating

For Sizes 040 120,

Series t80

[HEATING

& COOUNG

NOTE:

Read

the

entire

instruction

manual

bei\_re starting

the installation

A93040

This symbol

--> indicates

a change

since the last issue,

Index

Page

SAFETY

CONSIDERATIONS

.....................................................

DIMENSIONAL

DRAWING

........................................................

(learances

to ( ombustibles

......................................................

<;ODES

AND

STANDARDS

........................................................

ELE< TROSTATIC

DIS<HARGE

(ESD)

PRE(AUTIONS

........ 5

INTRODU<

TION ..........................................................................

APPLICATIONS

............................................................................

General

......................................................................................

Upflow

Applications

.................................................................

Downflow

Applications

............................................................

Horizontal

Left (Supply-Air

Discharge)

Applications

............ 9

Horizontal

Right

(Supply-Air

Discharge)

Applications

........ 12

LO< ATION

..................................................................................

General

....................................................................................

] 3

Low-Heat

Only Installation

....................................................

Furnace

Location

Relative

to ( oGling Equipment

................

Hazardous

Locations

...............................................................

INSTALLATION

.........................................................................

Leveling

Legs

(If Desired)

.....................................................

Installation

In [pflow

or Downflow

Applications

................

Installation

In Horizontal

Applications

..................................

Air Ducts .................................................................................

] 7

General

Requirements

.......................................................

Ductwork

Acoustical

Treatment

.......................................

Supply-Air

Connections

....................................................

Return=Air

< onnections

.....................................................

Filter

Arrangement

..................................................................

Bottom

Closure

Panel .............................................................

Gas Piping ...............................................................................

Electrical

( onnections

............................................................

] 15-v Wiring ......................................................................

24-v Wiring ........................................................................

Accessories

........................................................................

Direct

Venting .........................................................................

Removal

of Existing

Furnaces

fl'om

( ommon

Vent

Systems .........................

Combustion-Air

and Vent

Piping ....................

Concentric

Vent and Combustion-Air

Temaination

Kit Installation

................................

Multiventing

and Vent

Tem_inations

.................

Condensate

Drain .................................

NNNNN

As an ENERGY

STAR're

Pmtne<

Came*

('o_pora-

don

has

detem_ined

that

this Ixoduct meets the E\ u

REGISTERED QUALITY SYSTEM

ERGY STAR®

guidelh_es

fbl energ 3 efficiency

AIRFLOW

HORIZONTAL

LEFT

RIGHT

AIRFLOW

Fig. 1--MuRipoise

Orientations

A93041

General ...............................................................................

Application ........................................

Condensate Drain Protection ......................

START-UP, ADJUSTMENTS

AND SAFETY CHECK.

_ 36

General .........................................

Select Setup Switch Positions ...........................................

Prime < ondensate Trap With Water ................................. 37

Purge Gas Lines ................................................................

Sequence of Operation ......................................................

Single-Stage Thermostat and Two-Stage Heating

(Adaptive Mode) ..........................

Two=Stage Them_ostat and Two=Stage Heating ...... 39

Cooling Mode ..............................

Them_idistat Mode ..........................

Supe*-Dehumidif)

Mode ............................

Continuous Blower Mode ......................

Heat Pump ................................

Component Test ............................

Ac{iustments ...................................

4 l

Set Gas Input Rate ..........................

Set Temperam*e Rise ..........................

Set Them_ostat Heat Anticipator ..................

Manufacturer

reserves

the right

to discontinue,

or change

at any time, specifications

or designs

without

notice

and without

incurring

obligations.

PC 101

Catalog No

535-80130

Printed in U.S.A.

Form 58MVP-14SI

Pg 1

5-04

Replaces:

58MVP-13SI

Table of Contents

Summary of Contents for Carrier 58MVP

Page 1 58NVP 4-VVay MuMtipoise Dkect-Vent [HEATING & COOUNG VariabMe-Capacity Condensing Gas Furnace \isit _ v_w carrier.corn tnstallation, Start-Up, and Operating For Sizes 040 120, Series t80 Read entire instruction NOTE: manual bei\_re starting the installation A93040 NNNNN This symbol --> indicates...
Page 2 Failure to follow this caution could result personal injury 58MVP Multipoise Condensing Gas-Fired Furnaces FURNACE RELIABILITY HAZARD C.S.A. (formerly AGA and CGA) design=certified %r natural Improper installation or misapplication of _hrnace can require...
Page 3 AIRFLOW OUTLET CONDENSATE DRAIN TRAP LOCATION (DOWNFLOW & HORIZONTAL RIGHT) OR ALTERNATE 1biN DiA GAS CONN 7m-IN DIA POWER CONN I _z-IN DIA THERMOSTAT ENTRY 30 i_,, SiDE INLET 18 _,_ CONDENSATE INLE_ DRA{N LOCATION DRAIN LOCATION SiDE iNLET (U PFLO\A/} DIMPLE LOCATORS FOR HORIZON 17_,L...
Page 4 iNSTALLATION This forced air furnace is equipped for use with natural gas at altitudes 0 - 10,000 f_ (0 - 3,050m), except 140 size f:dmaces are orlly approved for altitudes 0 - 7,000 ft (0 - 2,135m). e An accessory kit, supplied by the manufacturer, sbe}l be used to convert...
Page 5 Step 3--Combustion and Ventilation Section of the NFGC, Combustion Ventilation CANADA: Part 7 of the NSCNGPIC, Venting Systems and Air Supply for Appliances Step 4--Duct Systems US and (ANADA: Air (onditioning (ontractors Association MAX 85°F (ACCA) Manual D, Sheet Metal and Air Conditioning Con- tlactors...
Page 6 NS(NGPIC andor local codes. INTRODUCTION Step 2--Upflow Applications The model 58MVP 4-way muhipoisQ Gas-Fired, (ategory An upflow furnace application is where furnace blower is located direct-vent condensing fknace is available in model sizes ranging below combustion and controls section of furnace, and conditioned...
Page 7 PLUG © COLLECTOR DRAIN TUBE (BLUE DRAIN TUBE (BLUE & WHITE STRIPED) & WHITE STRIPED) COLLECTOR COLLECTOR TUBE (PINK) TUBE (PINK) COLLECTOR TUBE (GREEN) COLLECTOR DRAIN TUBE (GREEN) (MOLDED) DRAIN TUBE (BEHIND COLLECTOR DRAIN TUBE) TRAP DRAIN TUBE (BLUE) COLLECTOR TUBE (GREEN) HOUSING...
Page 8 NOTE: I f the alternate left-hand side ofcasing location isuse& UPPER (OLLECTOR BOX AND INDU(ER HOUSING thefhctory-connected drain a rid relief p ort r obes must bediscon- (UNUSED) DRAIN CONNECTIONS nected and modified tbrattachmenL See C ondensate Trap T ubing Upper Collector Box Drain Connection...
Page 9 COLLECTOR DRAIN TUBE (BLUE) PLUG TUBE (GREEN) COLLECTOR TUBE (GREEN) DRAIN TUBE (BLUE) COLLECTOR TUBE (PINK) TUBE (PINK) DRAIN TUBE (BLUE & WHITE STRIPED) DRAIN TUBE (BLUE & WHITE STRIPED) COLLECTOR EXTENSION TUBE EXTENSION TUBE DRAIN TUBE (VIOLET) TRAP © TRAP EXTENSION iNDUCER...
Page 10 Relocate robes as described below, 1. Disconnect collector box pressure tube (pink label) attached --€ MINOR PROPERTY DAMAGE pressure switch. Failure to fbllow this caution may result in minor property 2. Extend collector box pressure tube (green label) which damage. previously connected to condensate...
Page 11 Use smaller diameter tube (factou-supplied in loose parts iiiiiii! bag) to extend tube disconnected in item FIRE, INJURY OR DEATH HAZARD Route extended robe: Failure to fbltow this warning could result in electrical shock Behind indtlcer housing. fire, personal injury or death. Between blower shelf...
Page 12 COMBUSTION INTAKE VENT 12-1N. MIN HORIZONTAL PIPE SECTION IS RECOMMENDED WITH SHORT (5 TO 8 FT) VENT SYSTEMS TO REDUCE EXCESSIVE CONDENSATE DROPLETS FROM EXITING THE VENT PIPE. SHUTOFF ACCESS OPENING GAS VALVE FOR TRAP DRAIN SEDIMENT TRAP CONDENSATE TRAP NOTE: LOCAL CODES MAY REQUIRE A DRAIN PAN UNDER THE FURNACE AND CONDENSATE TRAP WHEN A CONDENSING...
Page 13 2. Extend collector pressure robe (green label) which iiiiiii! previously connected to condensate trap relief port connection FIRE, INJURY OR DEATH HAZARD by splicing to small diameter robe (flactou-supptied in loose Failure to £4tow this warning could result in electrical shocL parts bag).
Page 14 Step 2--LowoHeat Only hstaltation -The Nrnace, ductwork and filters are cleaned as necessary This 58MVP furnace can be installed to operate in the low-heat remove &ywall dust and construction debris fiom all HVA( only heating mode when...
Page 15 --€ [SNTT DAMAGE HAZARD Failure to %llow this caution may result in minor property unit damage. The fhrnace can operate in the high=heat mode when certain fault conditions occur. The following precautions should be taken: l.Size gas piping based on the high-heat input.
Page 16 A96283 Fig. 19--Floor and Plenum Opening Dimensions FURNACE FURNACE (OR COiL CASING WHEN USED) CD5OR COILASSEMBLY KCAKC COILBOX FLOORING FLOORING SUBBASE SHEET METAL._ PLENUM SHEET METAL PLENUM FLOOR FLOOR OPENING OPENING A96285 A96284 Fig. 20--Furnace, Plenum, and Subbase Fig. 21--Furnace, Plenum, and Coil Installed on a Combustib{e...
Page 17 DISCHARGE DUCT UNIT OPERATE FLANGE Failure to fbllow this caution may result in intem_ittent unit operation or perfbna_ance satisfaction Do not bend duct flanges inward as shown in Fig. 22. This will affect airflow across heat exchangers and may cause limit cycling or premature heat...
Page 18 Downflow Furnaces (onnect supply-air duct to supply-air opening on fhrnace. UNIT OPERATE supply-air duct attachment must ONLY be connected to furnace Failure to follow this caution may result in intemxittent unit supply/outlet or air conditioning coil casing (when used), when operation or performance satisfaction...
Page 19 21-IN.WIDE 171/2-1N. WIDE CASINGS ONLY: CASINGS ONLY: SUPPORT RODS INSTALL FELD-SUPPLIED EXTEND 1/4" ON EACH FILTER FILLER STRIP SIDE OF FILTER UNDER FILTER. REST ON CASING FLANGE RETAINER 24 1/2" rt4; A93045 Fig. 24_FiRer Installed for Side Inlet If installing the filter in the f:urnace blower compartment,...
Page 20 SUPPLY MANUAL IR 00,R 0 BOTTOM CLOSURE PANEL FRONT FILLER PANEL A93047 A93324 Fig. 26--Removing Bottom Closure Panel Fig. 27--Typica! Gas Pipe Arrangement Tab{e 3--Maximum Capacity of Pipe* An accessible manual shutoff valve MLST be installed external NOMINAL LENGTH OF PIPE (FT) IRON INTERNAL ft_rnace casing...
Page 21 Table 4--EiectricN Data OPERATING VOLTS-- MAXIMUN MINIMUM UNIT MAXBMUM WIRE [',_AXJMUM FUSE OR VOLTAGE RANGE HERTZ-- UNiT WRRE SIZE CKT BKR AMP$** LENGTH (FT)_: PHASE AMPS SIZE Maximum* Minimum* 040-14 115--60--1 060-14 115--60--1 080-14 115--60--1 080-20 115--60--1 13.8 100-20 115--60--1 13.8 t20-80 115--60--1...
Page 22 --€ FIRE OR ELECTRICAL SHOCK HAZARD Failure to [bllow this warning could result in intem_ittent unit ALTERNATE -- operation or per_bm_ance satisfaction. FIELD LOCATION FACTORY If manual disconnect switch is to be mounted on furnace, INSTALLED select a location where a drill or £hstener will not contact LOCATION...
Page 23 Venting burner operation. Use d_e flame of a match or candle. 8. If improper venting is observed during any of the above The 58MVP furnaces require a dedicated (one 58MVP furnace tests, the venting system must be corrected in accordance...
Page 24 CONNECTION DIAGRAM TO 115VAC FI_LD-D)SCONNECT SVMTCH SCHEMATIC DIAGRAM SW1 7r_ HS[R PL23 PL13 MODEt D_ :00 0 ,050 ,225 ,225 ,225 5T08010( 7002 1050 1225 1400 1750 1750 10_0 1_2_ 1400 17_0 2100 91617 54321 1 Det HtA/C irflow vhen, /Csw]t hesa !inOfF...
Page 25 COMMUNICATION CONTINUOUS FUTURE CONNECTOR (CF) AIRFLOW APPLICATIONS MODEL PLUG SETUP SWITCHES CONNECTOR SW1 SETUP SWITCHES BLOWER OFF- DELAY AIR CONDITIONING (A/C) AIRFLOW SETUP SWITCHES HUMIDIFIER TERMINAL (24-VAC AMP MAX ACRDJ-AIR CONDITIONING RELAY DISABLE JUMPER 24-V THERMOSTAT ACRDJ TERMINALS O_" FLASH UPGRADE CONNECTOR (FACTORY...
Page 26 AREAWHERE TERMINAL IS NOT PERMITED (_AIR SUPPLY INLET VENT TERMINAL Installation (2) item Clearance Description Canadian Installation (1) C_earance above grade, veranda, porch, deck, balcony, or 12" (3Ocm) # 12" (30 cm) anticipated snow level Clearance to a window or door that may be opened 12"...
Page 27 In Canada, construct all combustion-air and vent pipes %r this unit NOTS: Select 1 vent pipe connection NOTE: Select 1 vent pipe connection 1 combustion-air pipe connection 1 combustion-aB pipe connection of CSA or UL( listed schedule-40 PVC, PV(-DWV or ABS- pipe pipe cement.
Page 28 Tab{e 7--Maximum Allowable Pipe Length (Ft) NUMBER OF 90 ° ELBOWS UNIT TERMINATBON PiPE DIAMETER ALTITUDE SRZE TYPE (IN.)* 1-1/2 2 Pipe or 2-1n. 040-14 Concentric 1-1/2 2 Pipe or 2qn. 060-14 Concentric 1-1/2 080-14 2 Pipe or 2-In. 080-20 Concentric 0 to 2000 2 Pipe or 2-tn.
Page 29 Tab{e7--Maximum AHowable PipeLength(Ft) Continued NUMBER OF 90 ° ELBOWS UNiT TERMiNATiON PIPE DIAMETER ALTITUDE SRZE TYPE (IN.)* 1-1/2 2 Pipe or 2-In. 040-14 Concentric 1-1/2 2 Pipe or 2-In. 060-14 Concentric 1-1/2 080-14 2 Pipe or 2-In. 8001 to 7000_ 080-20 Concentric 2 Pipe or 2-In.
Page 30 water &oplets. These droplets may be undesirable_ and a 12oiu EXAMPLE: mininmm offset pipe section is recommended, as shown in Fig. 35, An 080-14 size f:m_lace located in Indianapolis, elcvation to reduce excessive droplets from exiting vent pipe outlet. 650 ft above sea level, could be installed in an application CombustionoAir...
Page 31 Table 8--Maximum Allowable Exposed Vent Pipe Length (Ft) With Insulation in Winter Design Temperature Amb{ent* W_NTER DESIGN MAXIMUM PIPE INSULATION THICKNESS (IN.}t UNIT TEMPERATURE DIAMETER SIZE (°F) (IN.) 040-14 060-14 080o14 080-20 2-112 t00-20 2-112 2-112 120-20 * Pipe length (ft) specified for maximum pipe lengths located in unconditioned spaces.
Page 32 CONCENTRIC VENT AND COMBUSTION=AIR TERMINATION KIT INSTALLATION [SNIT DAMAGE HAZARD NOTE: If these instructions differ fi'om those packaged with Failure to %llow this caution may result in unit component termination kit, follow kit instructions. damage, Combustion-air and vent pipes must terminate outside structure Inducer...
Page 33 AIR AND VENT 8 3/4" FOR 3" KIT 6 3/4" FOR 2" KIT MAINTAIN 12 IN. CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. ABOVE ROOF. A87224 Fig. 37--Roof Termination (Preferred) 12IN. MAINTAIN 12 IN. .,._ CLEARANCE (18 IN. FOR CANADA) __._-_/- ABOVE HIGHEST...
Page 34 A96128 Fig. 42--Rooftop Termination (Dimension "A" is Touching or 2-in. Maximum Separation} MAXIMUM COMBUSTION VENT A93057 A93056 Fig. 44_Concentric Vent and Combustion-Air Side Fig. 43--Concentric Vent and Combustion-Air Roof Termination (Dimension "A" is Touching Termination (Dimension "A" is Touching 2-In. Maximum Separation} 2-in.
Page 35 Failure to fbllow this caution may result in intem_ittent unit MULTIVENTING AND VENT TERMINATIONS operation. Unit must not be installed, operated, and then mined and left When 2 or more 58MVP Furnaces are vented near each other, each off in an unoccupied structure during cold weather when furnace...
Page 36 4. Wrap field drain pipe with remaining heat tape, approximately 1 wrap per ft 5. When using field=supplied heat tape, _bllow heat tape manu= _hcturer's insm/ctions for all other installation guidelines. START-UP, ADJUSTMENTS AND SAFETY CHECK Step l--General 1. F_lrnace must have a 115=v powei supply properly...
Page 37 AIR CONDITIONING AIRFLOW 040,060 & 080-14 080-20 & 100 TONS (1Z000 BTU/HR) (CFM) MODEL MODEL 120 MODEL %1/2 2-1/2 1050 3-1/2 1225 1400 1750 2100 X-INDICATES AN ALLOWABLE SELECTION. A/C OR CF AIRFLOW SELECTION CHART BASED ON 350 CFM/TON MODEL SiZE 040, 060, 080-14...
Page 38 Table9--FurnaceSetupSwitchDescription SETUP SWITCH NORMAL DESCRIPTION SWITCH NO. NAME POSITION OF USE Turn ON to retrieve up to 7 stored status codes for trouNeshooting SW14 Status Code Recovery assistance when R thermostat lead is disconnected. Mows 2-stage operation with a single stage thermostat Turn ON when using 2 stage thermostat to allow Low Heat opera- SWI-2 Adaptive Heat Mode...
Page 39 or high-heat operation. This selection is based upon stored history of the length of previous heating periods of the single-stage thermostat. The thrnace will start up in either tow- or high-heat If the fhmace starts up in low-heat, furnace control determines tow-heat on time (fi'om 0 to 16 minutes)
Page 40 5,llnducer Speed C hange=If thecycle starts i n tow-heat, heat gas valve solenoid GV=HI is energized and the inducer furnace contlol CPU reduces the inducer speed slightly after motor RPM is noted by the fhrnace conhol The RPM is flame sense.
Page 41 The wallthermostat a. Low cooling-When the R to G-and-Y1 circuit is closed and "calls _br coolin S, closing the R to G=and-Y circuits The R to Y1 circuit starts the outdoor unit there is a demand for dehumidification, the furnace blower on tow=cooling speed, and the R to G=and=Y1...
Page 42 BLWM atcooling airflow, tow-heat airflow, or c. Verify Nmace model Table 11 can only be used _br model 58MVP Furnaces. themidrange airflow, whichever isthe lowest. The blower motor BLWM willremain on until t he main b urners ignite, then shut OFF d.
Page 43 THERMIDISTAT TWO-STAGE SINGLE-SPEED THERMIDISTAT TWO-STAGE SINGLE-SPEED FURNACE AIR CONDITIONER FURNACE HEATPUMP NOTE HEAT STAGE 2 COOLING NOTE HEAT STAGE (FURNACE I{i) HEAT STAGE COOL STAGE HEAT STAGE 2 [_ (FURNACE HEAT/COOL STAGE 1 FAN [_ (COMPRESSOR) FAN [_ 24 VAC HOT [_ 24 VAC HOT [_ DEHUMIDIFY DEHUMIDIFY...
Page 44 DUAL FUEL TWO-STAGE SINGLE-SPEED TWO-STAGE TWO-STAGE TWO-SPEED THERMOSTAT FURNACE HEAT PUMP THERMOSTAT FURNACE AIR CONDITIONER NOTE 11 RVS COOLING H_FTRST_cIE,_ NOTE 11 NOTE 12 HEAT STAGE 2 (FURNACE LO) [_ HEAT/COOL STAGE 1 (COMPRESSOR) FAN [_ 24 VAC HOT [_ 24 VAC COMM N/A [_ See notes 2, 11, and 12...
Page 45 Notes for Fig. 54-61 1. Heat pump MUST have a high pressure switch for dual _i/el applications. 2. Refer to outdoor equipment Installation Instlq./ctions _br additional inibnnation and setup procedure. 3. Select the I'ZONE_' position on the two-speed heat pump control.
Page 46 TABLE 11 - OR{FmCE SIZE* MANIFOLD PRESSURES iNPUT RATE (TABULATED DATA BASED ON 20,000 BTUH HIGH-HEAT/t3,000 BTUH LOW-HEAT PER BURNER, BERATED 2%/t000 FT ABOVE SEA LEVEL) ALTITUDE AVG. GAE SPECIFIC GRAVITY OF NATURAL GAS RANGE HEAT VALUE 0.58 0.60 0.62 0,84 AT ALTITUDE Orifice...
Page 47 TABLE II o ORmF(CE SIZE* AND MAN(FOLD PRESSURES FOR GAS mNPUT RATE (TABULATED DATA BASED ON 20,000 BTUH H(GH-HEAT/i3,000 BTUH LOW-HEAT PER BURNER, bERATED 2%/1000 FT ABOVE SEA LEVEL) ALTITUDE AVG. GAS BPEC}F(C GRAVITY OF NATURAL GAS RANGE HEATVALUE 0.58 0.60 0.62 0.64...
Page 48 e. Turn tow=heat adjusting screw (3/32) hex Allen wrench) counterclockwise (out) to decrease input rate or clockwise (in) to increase input rate NOTE: DO NOT set low-heat manifbld pressure tess than 15=in. wc or more than 1.7-in. wc fbr natural gas.
Page 49 Table 13--Gas Rate Cu Ft/Hr EXAMPLE: I00,000 BTUH HIGH-HEAT tNPUT FURNACE INSTALLED AT 4300 FT. SECONDS SIZE OF TEST DIAL SECONDS SIZE OF TEST DIAL Derate Furnace Input Rate Furnace Input Rate Multiplier at Installation REVOLUTION cu fl cu R cu fl REVOLUTION cu fl...
Page 50 3. This furnace is capable of automatically providing proper Step 7--Check Safety Controls airflow to maintain t!_e temperature risewithin therange This section covers the safkty connols that must be checked be_:bre specified on _hmace rating plate. If temperature rise is outside installation is complete The flame...
Page 51 CHECKLIST 1, Put away tools and instruments Clean up debris 2, Veri_- flame rollout manual reset switch has continuity 3, Veri_)- that blower and main access doors are properly installed, 4, (ycle test furnace with room thermostat. 5, Check operation of accessories per manufacturer's instruc= tions, 6, Review User's Manual with owner,...
Page 52 Pipe Sloped To Furnace Safety Controls Check Operation Pipe Insulation Primary Limit Over Ceitings Pressure Switches Low-Ambient Exposed Pipes Copyright 2004 CARRIER Corp. _ 7310 W. Morris St • Indianapolis, IN 46231 58mvp14si Manufacturer reserves right to discontinue, change at any time,...

Carrier 58MVP Installation, Start-Up, And Operating Instructions Manual

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