New Holland 200 Series Service Manual
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New Holland 200 Series Service Manual

Skid steer loader
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SERVICE MANUAL
200 Series Skid Steer Loader
Part number 47712044
English
April 2014
Replaces part number 47465733
L213 / L216
Tier 4B (final)
L213 PIN NDM458999 and above
L216 PIN NDM477925 and above

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Summary of Contents for New Holland 200 Series

  • Page 1 SERVICE MANUAL L213 / L216 Tier 4B (final) 200 Series Skid Steer Loader L213 PIN NDM458999 and above L216 PIN NDM477925 and above Part number 47712044 English April 2014 Replaces part number 47465733...
  • Page 2 Link Product / Engine Product Market Product Engine L213 TIER 4 [NDM458999 - ] North America N844L-F-36SL L216 TIER 4 [NDM477925 - ] North America N844LT-F-45SL 47712044 29/04/2014 Find manuals at https://best-manuals.com...
  • Page 3 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.414] Fan and drive .
  • Page 4 [35.734] Tool quick coupler hydraulic system ..........35.10 Frames and ballasting ..............
  • Page 5 [82.300] Bucket ................82.2 Platform, cab, bodywork, and decals ..........
  • Page 6 47712044 29/04/2014 Find manuals at https://best-manuals.com...
  • Page 7 INTRODUCTION 47712044 29/04/2014 Find manuals at https://best-manuals.com...

  • Page 8: Table Of Contents

    Contents INTRODUCTION Foreword - Important notice regarding equipment servicing (*) ....... . 3 Safety rules (*) .

  • Page 9: Foreword - Important Notice Regarding Equipment Servicing

    Some information could not be updated due to modifications of a technical or commercial type, or changes to the laws and regulations of different countries. In case of questions, refer to your NEW HOLLAND CONSTRUCTION Sales and Service Networks. 47712044 29/04/2014...

  • Page 10: Safety Rules

    INTRODUCTION Safety rules L213 L216 Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.

  • Page 11: Safety Rules - Personal Safety

    13. When transporting on a road or highway, use accessory lights and devices for adequate warning to the opera- tors of other vehicles. In this regard, check local government regulations. Various safety lights and devices are available from your NEW HOLLAND CONSTRUCTION dealer. 14. Practice safety 365 days a year.

  • Page 12: Safety Rules - Ecology And The Environment

    • Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere. Your NEW HOLLAND CONSTRUCTION dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly.

  • Page 13: Safety Rules

    INTRODUCTION Safety rules L213 L216 BT09A213 47712044 29/04/2014...

  • Page 14: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly L213 L216 METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr...
  • Page 15 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 16 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class 10 properties, and marks 120 ° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5...
  • Page 17 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
  • Page 18 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...

  • Page 19: Torque - Standard Torque Data For Hydraulics

    INTRODUCTION Torque - Standard torque data for hydraulics L213 L216 INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4).
  • Page 20 INTRODUCTION PIPE THREAD FITTING TORQUE PIPE THREAD FITTING Torque (Maximum) Thread Size Before installing and tightening pipe fittings, clean the 1/8-27 13 N·m (10 lb ft) threads with a clean solvent or Loctite cleaner and apply 1/4-18 16 N·m (12 lb ft) sealant L ®...

  • Page 21: Basic Instructions - Shop And Assembly

    Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND CONSTRUCTION Original Parts can offer this guarantee.
  • Page 22 Failure to comply could result in death or serious injury. W0111A The special tools that NEW HOLLAND CONSTRUCTION suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND CONSTRUCTION machines. The special tools are essential for reliable repair operations.

  • Page 23: Hydraulic Contamination - Contamination

    INTRODUCTION Hydraulic contamination – Contamination L213 L216 Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination is any foreign material in the hydraulic oil. Contamination can enter the hydraulic system in several ways. 1.

  • Page 24: General Specification - Left-Hand Instrument Cluster

    INTRODUCTION General specification - Left-hand instrument cluster L213 L216 HVAC DIAL Rotate this dial to adjust temperature. FAN SWITCH Rotate this dial to activate the fan. AIR CONDITIONING SWITCH The lamp will illuminate, to confirm the system is operational, once the fan switch has been activated.
  • Page 25 INTRODUCTION SELF LEVELING SWITCH If equipped, use this switch to activate the self leveling feature. (10) AUXILIARY HYDRAULIC SWITCH Push the switch to the upper (HF) position to engage the high flow auxiliary hydraulic mode that produces 207 bar (3000 psi). Push the switch into the lower (HP) position to engage the enhanced high flow mode to produce 276 bar (4000 psi) if equipped...

  • Page 26: General Specification - Electronic Instrument Cluster (Eic)

    INTRODUCTION General specification - Electronic Instrument Cluster (EIC) L213 L216 The EIC is located on the right hand cab post. Once in the seat, the alarm sounds and selected lamps illuminate briefly. Monitor these lamps on a daily basis to confirm that they will function in the event of a system alarm.
  • Page 27 INTRODUCTION KEY SWITCH This four position key switch has AUX, OFF, RUN and START operations. STOP Severe warning requiring immediate shut down, RED lamp will flash and audible alarm will sound. ENGINE MALFUNCTION Yellow lamp will flash when an engine fault is detected.
  • Page 28 INTRODUCTION PARK BRAKE LAMP: This Red lamp illuminates to indicate the park brake is engaged. Under normal conditions the park brake will be set when: • The PARK BRAKE button switch is ac- tivated (located on the right-hand control handle) •...
  • Page 29 INTRODUCTION (12) AUXILIARY HYDRAULIC INTERLOCK OVERRIDE: When an operator leaves the seat, oil flow to an attachment will normally be halted via direct hydraulic flow cutoff. Depress this button and leave the seat within 30 seconds to defeat this interlock. Small red indicator lamp below the switch illuminates when the interlock is defeated.
  • Page 30 INTRODUCTION (17) HYDRAULIC FLUID TEMPERATURE BAR GRAPH: This hydraulic oil temperature bar graph indicates the relative temperature of the hydraulic oil from 0 - 110 °C (32 - 230 °F). If the temperature exceeds 110 °C (230 °F), all 8 graph segments will display, backlighting will flash, and the audible alarm will sound.

  • Page 31: General Specification - Advanced Instrument Cluster (Aic)

    INTRODUCTION General specification - Advanced Instrument Cluster (AIC) L213 L216 The AIC is located on the right hand cab post. Once in the seat, the alarm sounds and selected lamps illuminate briefly. Monitor these lamps on a daily basis to confirm that they will function in the event of a system alarm.
  • Page 32 INTRODUCTION STOP Severe warning requiring immediate shut down, RED lamp will flash and audible alarm will sound. ENGINE MALFUNCTION Yellow Lamp will flash when an engine fault is detected. Use the fault code that appeared in text display and reference it in the troubleshooting section of this manual.
  • Page 33 INTRODUCTION PARK BRAKE LAMP: This Red lamp illuminates to indicate the park brake is engaged. Under normal conditions the Park Brake will be set when: • The PARK BRAKE switch is activated • The OPERATE button is activated • The engine is shut off •...
  • Page 34 INTRODUCTION (10) OPERATE This button activates and deactivates the hydraulic system when engine is running. : This button is used for user code lock and unlock. (11) AUXILIARY HYDRAULIC INTERLOCK OVERRIDE: When an operator leaves the seat, oil flow to an attachment will normally be halted via direct hydraulic flow cutoff.
  • Page 35 INTRODUCTION (16) ENGINE COOLANT TEMPERATURE BAR GRAPH: This bar graph indicates the relative temperature of the engine coolant from 0 - 110 °C (32 - 230 °F). If the coolant temperature goes above 110 °C (230 °F), all 8 bars will display, the backlighting will flash, and the audible alarm will sound.

  • Page 36: General Specification - Biodiesel Fuels

    General specification - Biodiesel fuels L213 L216 Biodiesel usage in NEW HOLLAND CONSTRUCTION products Introduction to Fatty Acid Methyl Ester (FAME) biodiesel FAME biodiesel, called biodiesel fuel in the following section, consists of a family of fuels derived from vegetable oils treated with methyl esters.
  • Page 37 See the National Biodiesel Board website at www.biodiesel.org for more information. The use of biodiesel blends above B5 through B20 will not void the NEW HOLLAND CONSTRUCTION warranty as long as the following conditions for biodiesel fuel handling and maintenance are stringently followed: Biodiesel fuel must be pre-blended by the supplier.
  • Page 38 INTRODUCTION NOTICE: NEW HOLLAND CONSTRUCTION may void your warranty if the problem is associated with poor fuel quality due to improper blending. It is the responsibility of the fuel supplier and/or yourself to ensure the right type of fuel and blend is delivered and used.

  • Page 39: Capacities

    L218 and L220 38.1 l (10.0 US gal) L230 and C238 45.4 l (12.0 US gal) Specifications NEW HOLLAND AMBRA SUPER GOLD 10W-30 Chain compartments Capacity - each side L213 and L216 6.25 l (6.6 US qt) L218 and L220 7.4 l (7.9 US qt)

  • Page 40: Product Identification

    INTRODUCTION Product identification L213 TIER 4 [NDM458999 - ] L216 Product Identification Number (PIN). • Outside right side of chassis - vertical lift 9310748611 • Inside left side lift arm tower - radial lift 931002296A Roll Over Protective Structure (ROPS) certification plate. •...
  • Page 41 INTRODUCTION Engine serial number plate location for Models L213 and L216 • On the fuel injection pump. 76075756 Engine serial number plate location for Models L218 and L220 • On the right-hand side of the engine. RAPH12SSL0406AA Engine serial number plate location for Models L221, L223, L225, L230, L232, L238, C227, C232, and C238 •...
  • Page 42 INTRODUCTION Product identification L213 L216 RAPH12SSL0057BA The terms front (1), right (2), rear (3), and left (4) are used in this manual to indicate the direction as seen from the operator's seat. 47712044 29/04/2014...
  • Page 43 SERVICE MANUAL Engine L213 TIER 4 [NDM458999 - ] L216 TIER 4 [NDM477925 - ] 47712044 29/04/2014...
  • Page 44 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.414] Fan and drive .
  • Page 45 Engine - 10 Engine and crankcase - 001 L213 TIER 4 [NDM458999 - ] L216 TIER 4 [NDM477925 - ] 47712044 29/04/2014 10.1 [10.001] / 1...
  • Page 46 Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine Remove ................. . 3 Install .
  • Page 47 Engine - Engine and crankcase Engine - Remove WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4.
  • Page 48 Engine - Engine and crankcase 5. Remove the four mounting bolts (4) and slide the fan off the hub. 931002027 6. Remove the five mounting bolts (5) retaining the muf- fler inlet pipe mounting flange to the turbocharger and remove muffler. 931002028 7.
  • Page 49 Engine - Engine and crankcase 9. Loosen the hose clamps on the intake tube at both ends, remove the intake tube (8), cover turbocharger inlet to avoid entry of debris. 931002031 10. Remove air cleaner housing (9). 931002032 11. Loosen hose clamp and remove upper radiator hose (10) from engine.
  • Page 50 Engine - Engine and crankcase 13. Disconnect the starter connections (13). 931002035 14. Disconnect the alternator connection (14). 931002036 15. Disconnect temperature sender wire (15). 931002037 16. Disconnect oil pressure sender wire (16) and wire clamp (17). 931002038 47712044 29/04/2014 10.1 [10.001] / 6...
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This manual is also suitable for:

L213 tier 4L216 tier 4

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