New Holland 200 Series Service Manual
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New Holland 200 Series Service Manual

Tier 4b (final) skid steer loader tier 4b (final) compact track loader
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SERVICE MANUAL
PIN NGM418237 and above; PIN NHM435463 and above
200 Series Compact Track Loader
PIN NGM418237 and above; PIN NHM435463 and above
Part number 48068128
1
edition English
st
January 2018
L221 / L228
Tier 4B (final)
200 Series Skid Steer Loader
C227 / C232 / C237
Tier 4B (final)

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Summary of Contents for New Holland 200 Series

  • Page 1 SERVICE MANUAL L221 / L228 Tier 4B (final) 200 Series Skid Steer Loader PIN NGM418237 and above; PIN NHM435463 and above C227 / C232 / C237 Tier 4B (final) 200 Series Compact Track Loader PIN NGM418237 and above; PIN NHM435463 and above...
  • Page 2 SERVICE MANUAL C227 TIER 4B (FINAL) [NGM418237 - ], C227 TIER 4B (FINAL) [NHM435463 - ], C232 TIER 4B (FINAL) [NGM418237 - ], C232 TIER 4B (FINAL) [NHM435463 - ], C237 TIER 4B (FINAL) [NHM435463 - ], L221 TIER 4B (FINAL) [NGM418237 - ], L221 TIER 4B (FINAL) [NHM435463 - ], L228 TIER 4B (FINAL) [NGM418237 - ], L228 TIER 4B (FINAL) [NHM435463 - ] 48068128 29/01/2018...
  • Page 3 Link Product / Engine Product Market Product Engine C227 TIER 4B (FINAL) North America F5HFL463A*F001 [NGM418237 - ] C227 TIER 4B (FINAL) North America F5HFL463A*F001 [NHM435463 - ] C232 TIER 4B (FINAL) North America F5HFL463A*F001 [NGM418237 - ] C232 TIER 4B (FINAL) North America F5HFL463A*F001 [NHM435463 - ]...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.216] Fuel tanks .
  • Page 5 [35.724] Front loader hydraulic system control ..........35.7 [35.701] Front loader arm hydraulic system .
  • Page 6 [55.202] Cold start aid ..............55.11 [55.301] Alternator .
  • Page 7 48068128 29/01/2018 Find manuals at https://best-manuals.com...
  • Page 8 INTRODUCTION 48068128 29/01/2018 Find manuals at https://best-manuals.com...

  • Page 9: Table Of Contents

    Contents INTRODUCTION Foreword - Important notice regarding equipment servicing ........3 Safety rules - Ecology and the environment .

  • Page 10: Foreword - Important Notice Regarding Equipment Servicing

    Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND CONSTRUCTION Sales and Service Networks. 48068128 29/01/2018...

  • Page 11: Safety Rules - Ecology And The Environment

    NEW HOLLAND CONSTRUCTION strongly recommends that you return all used batteries to a NEW HOLLAND CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement.

  • Page 12: Safety Rules

    INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.

  • Page 13: Safety Rules

    INTRODUCTION Safety rules BT09A213 48068128 29/01/2018...

  • Page 14: Safety Rules - Personal Safety

    13. When transporting on a road or highway, use accessory lights and devices for adequate warning to the opera- tors of other vehicles. In this regard, check local government regulations. Various safety lights and devices are available from your NEW HOLLAND CONSTRUCTION dealer. 14. Practice safety 365 days a year.

  • Page 15: Basic Instructions - Loader Arm Lock And Cab Tilt Procedure - Radial Lift Machines

    INTRODUCTION Basic instructions - Loader arm lock and cab tilt procedure - radial lift machines C227 TIER 4B (FINAL) [NGM418237 - ] C227 TIER 4B (FINAL) [NHM435463 - ] L221 TIER 4B (FINAL) [NGM418237 - ] L221 TIER 4B (FINAL) [NHM435463 - ] DANGER Crushing hazard! Do not enter or exit the operator's compartment while the loader arms are raised or unsupported.
  • Page 16 INTRODUCTION Slowly raise the loader arm until the support strut (B) falls onto the cylinder rod (D). Stop the engine. Pull up on the override control knob (red control knob near the right-hand side of the operator’s seat). The support strut (B) will brace against the top of the cylin- der barrel (C)..
  • Page 17 INTRODUCTION 2. Pull on the hand holds at the front of the machine until the cab is completely tilted forward. 93107498 3. Confirm that the red lock tube has lowered over the cab pivot linkage. If it has the cab tilt position is now secure.
  • Page 18 INTRODUCTION 3. Install the retaining nuts. Torque the nuts to 170 N·m (125 lb ft). 931001633 Unlock and lower the loader arm for machine operation WARNING Crushing hazard! Loader arms are unsup- ported during support strut removal. Do not enter or exit the operator's compart- ment with an unsupported loader arm.

  • Page 19: Basic Instructions - Loader Arm Lock And Cab Tilt Procedure - Vertical Lift Machines

    INTRODUCTION Basic instructions - Loader arm lock and cab tilt procedure - vertical lift machines C232 TIER 4B (FINAL) [NGM418237 - ] C232 TIER 4B (FINAL) [NHM435463 - ] C237 TIER 4B (FINAL) [NHM435463 - ] L228 TIER 4B (FINAL) [NGM418237 - ] L228 TIER 4B (FINAL) [NHM435463 - ] WARNING Crushing hazard!
  • Page 20 INTRODUCTION 6. Locate the loader arm lock lever on the left-hand side of the operator’s seat. 7. Rotate the lock lever toward the operator’s seat (clock- wise) to engage the lock support pin(s). 8. Stop the engine. RAIL14SSL0427AA 9. Pull up on the override control knob (red control knob near the right-hand side of the operator’s seat).
  • Page 21 INTRODUCTION 2. Pull on the hand holds at the front of the machine until the cab is completely tilted forward. RAPH11SSL0016BA 3. Confirm that the red lock tube has lowered over the cab pivot linkage. If it has the cab tilt position is now secure.
  • Page 22 INTRODUCTION 3. Install the retaining nuts. Torque the nuts to 170 N·m (125 lb ft). 931001633 Unlock and lower the loader arm for machine operation 1. Sit in the operator's seat, fasten the seat belt, and start the engine. 2. Press the operate button to enable the hydraulics. 3.

  • Page 23: Torque - Standard Torque Data For Hydraulics

    INTRODUCTION Torque - Standard torque data for hydraulics INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4).
  • Page 24 INTRODUCTION PIPE THREAD FITTING TORQUE PIPE THREAD FITTING Torque (Maximum) Thread Size Before installing and tightening pipe fittings, clean the 1/8-27 13 N·m (10 lb ft) threads with a clean solvent or Loctite cleaner and ap- 1/4-18 16 N·m (12 lb ft) ply sealant for all fittings including stainless steel or for 3/8-18 22 N·m (16 lb ft)

  • Page 25: Basic Instructions - Shop And Assembly

    Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND CONSTRUCTION Original Parts can offer this guarantee.
  • Page 26 W0111A Special tools The special tools that NEW HOLLAND CONSTRUCTION suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND CONSTRUCTION machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long- lasting operation.

  • Page 27: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.2 N·m (19 lb...
  • Page 28 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 29 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5 GrC W/ Gr8...
  • Page 30 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
  • Page 31 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...

  • Page 32: Basic Instructions - Video Links

    INTRODUCTION Basic instructions - Video links This service manual contains video links that are viewable through the eTIM service or through the Dealer Portal. Video links are denoted by the YouTube™ icon within the document, and can be viewed in the eTIM service instruction or through the Dealer Portal.

  • Page 33: General Specification - Biodiesel Fuels

    This process leaves behind two products: methyl ester (the chemical name for biodiesel) and glycerine (a byprod- uct usually sold for use in soaps or other products). NOTICE: Biodiesel fuels approved for use in the NEW HOLLAND CONSTRUCTION equipment must be transesteri- fied and comply with the North America Standard ASTM D6751.
  • Page 34 See the National Biodiesel Board website at www.biodiesel.org for more information. The use of biodiesel blends above B5 through B20 will not void the NEW HOLLAND CONSTRUCTION warranty as long as the following conditions for biodiesel fuel handling and maintenance are stringently followed: Biodiesel fuel must be pre-blended by the supplier.
  • Page 35 INTRODUCTION Biodiesel is highly hygroscopic and tends to collect water more than diesel fuel. This increases the risk of algae and bacteria growth which can cause severe damage to the fuel injection system. Keep the machine fuel tanks and on-site storage tanks as full as possible to limit the amount of air and water vapors inside the tank.

  • Page 36: Fluids And Lubricants

    15.6 L (4.2 US gal) L221, C227 17.0 L (4.5 US gal) L228, C232, C237 19.0 L (5.0 US gal) Specifications NEW HOLLAND AMBRA ACTIFULL™ OT EXTENDED LIFE COOLANT Hydraulic system Reservoir capacity 15.0 L (3.96 US gal) System capacity: L213, L216 29.9 L (7.9 US gal)

  • Page 37: General Specification - Recommended Engine Oil For Operating Temperature Ranges

    See the following chart for recommended viscosity at varying ambient air temperature ranges. NOTE: Do not put performance additives or other oil additive products in the engine crankcase. NEW HOLLAND CON- STRUCTION develops the oil change intervals given in this manual from tests with NEW HOLLAND CONSTRUCTION lubricants.

  • Page 38: General Specification - Hydraulic Oil For All Models

    NOTE: CNHi recommends SAE 10W30 for applications where continuous operations above 38 °C (100 °F) ambient temperature or frequent roading applications (above 20 – 30 min) are common. NOTE: CNHi recommends NEW HOLLAND AMBRA HYDROSYSTEM 46 HV for improved cold weather operation. Standard factory fill oil T ™...

  • Page 39: Product Identification

    INTRODUCTION Product identification Product Identification Number (PIN). • Outside right-hand side of chassis - vertical lift 9310748611 • Inside left-hand side loader arm tower - radial lift 931002296A Roll Over Protective Structure (ROPS) certification plate. • Front edge (lower) inside cab. 931007505A Engine serial number plate location for Models L213 and L216...
  • Page 40 INTRODUCTION Engine serial number plate location for Models L218 and L220 • On the right-hand side of the engine. RAPH12SSL0406AA Engine serial number plate location for Models L221, L228, C227, C232, and C237 • On the side of the Exhaust Gas Recirculation (EGR) cooler.

  • Page 41: Product Identification - Machine Orientation

    INTRODUCTION Product identification - Machine orientation RAPH12SSL0057BA The terms front (1), right (2), rear (3), and left (4) are used in this manual to indicate the direction as seen from the operator's seat. 48068128 29/01/2018...
  • Page 42 SERVICE MANUAL Engine C227 TIER 4B (FINAL) [NGM418237 - ], C227 TIER 4B (FINAL) [NHM435463 - ], C232 TIER 4B (FINAL) [NGM418237 - ], C232 TIER 4B (FINAL) [NHM435463 - ], C237 TIER 4B (FINAL) [NHM435463 - ], L221 TIER 4B (FINAL) [NGM418237 - ], L221 TIER 4B (FINAL) [NHM435463 - ], L228 TIER 4B (FINAL) [NGM418237 - ], L228 TIER 4B (FINAL) [NHM435463 - ] 48068128 29/01/2018...
  • Page 43 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.216] Fuel tanks .
  • Page 44 Engine - 10 Engine and crankcase - 001 C227 TIER 4B (FINAL) [NGM418237 - ], C227 TIER 4B (FINAL) [NHM435463 - ], C232 TIER 4B (FINAL) [NGM418237 - ], C232 TIER 4B (FINAL) [NHM435463 - ], C237 TIER 4B (FINAL) [NHM435463 - ], L221 TIER 4B (FINAL) [NGM418237 - ], L221 TIER 4B (FINAL) [NHM435463 - ], L228 TIER 4B (FINAL) [NGM418237 - ], L228 TIER 4B (FINAL) [NHM435463 - ] 48068128 29/01/2018...
  • Page 45 Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine Drain fluid - Remote oil drain (*) ............. . 3 Drain fluid - Quick-disconnect oil drain .
  • Page 46 Engine - Engine and crankcase Engine - Drain fluid - Remote oil drain C227 TIER 4B (FINAL) [NGM418237 - ] C232 TIER 4B (FINAL) [NGM418237 - ] L221 TIER 4B (FINAL) [NGM418237 - ] L228 TIER 4B (FINAL) [NGM418237 - ] 1.
  • Page 47 Engine - Engine and crankcase Engine - Drain fluid - Quick-disconnect oil drain DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
  • Page 48 Engine - Engine and crankcase 4. Thread the quick-disconnect hose assembly (1) (48109944) onto the quick-disconnect drain fitting (2) (48103849). 5. Allow the oil to drain completely from the crankcase. 6. Remove the receptacle, with the used oil, from under the machine.
  • Page 49 Engine - Engine and crankcase 9. Install the cover (1) underneath the machine and se- cure with the hardware (2). RAPH17SSL0168QA Next operation: See Engine - Filling (10.001) for the proper procedure to refill the engine oil fluid. 48068128 29/01/2018 10.1 [10.001] / 6...
  • Page 50 Engine - Engine and crankcase Engine - Remove WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury.
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This manual is also suitable for:

L221L228C227C232C237

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