New Holland 200 Series Service Manual
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New Holland 200 Series Service Manual

Skid steer loader compact track loader
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SERVICE MANUAL
L221 PIN NEM479941 and above; L228 PIN NFM401546 and above
200 Series Compact Track Loader
C227 PIN NDM471836 and above; C232 PIN NFM402195 and above
Part number 47851950
English
May 2015
Replaces part number 47712047
L221 / L228
Tier 4B (final)
200 Series Skid Steer Loader
C227 / C232
Tier 4B (final)

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Summary of Contents for New Holland 200 Series

  • Page 1 SERVICE MANUAL L221 / L228 Tier 4B (final) 200 Series Skid Steer Loader L221 PIN NEM479941 and above; L228 PIN NFM401546 and above C227 / C232 Tier 4B (final) 200 Series Compact Track Loader C227 PIN NDM471836 and above; C232 PIN NFM402195 and above...
  • Page 2 Link Product / Engine Product Market Product Engine C227 TIER 4B Final [NDM471836 North America F5HFL463A*F001 C227 TIER 4B Final [NDM471836 Europe F5HFL463A*F001 C232 TIER 4B (FINAL) North America F5HFL463A*F001 C232 TIER 4B (FINAL) Europe F5HFL463A*F001 L221 TIER 4B Final [NEM479941 North America F5HFL463A*F001 L221 TIER 4B Final [NEM479941...
  • Page 3 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.216] Fuel tanks .
  • Page 4 [35.359] Main control valve ..............35.4 [35.525] Auxiliary hydraulic valves and lines .
  • Page 5 [55.202] Cold start aid ............... 55.9 [55.302] Battery.
  • Page 6 47851950 14/05/2015 Find manuals at https://best-manuals.com...
  • Page 7 INTRODUCTION 47851950 14/05/2015 Find manuals at https://best-manuals.com...
  • Page 8 Contents INTRODUCTION Foreword - Important notice regarding equipment servicing (*) ....... . 3 Safety rules - Ecology and the environment (*) .
  • Page 9 Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND CONSTRUCTION Sales and Service Networks. 47851950 14/05/2015...
  • Page 10 NEW HOLLAND CONSTRUCTION strongly recommends that you return all used batteries to a NEW HOLLAND CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement.
  • Page 11 INTRODUCTION Safety rules C227 C232 L221 L228 Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
  • Page 12 INTRODUCTION Safety rules C227 C232 NA --- L221 L228 BT09A213 47851950 14/05/2015...
  • Page 13 13. When transporting on a road or highway, use accessory lights and devices for adequate warning to the opera- tors of other vehicles. In this regard, check local government regulations. Various safety lights and devices are available from your NEW HOLLAND CONSTRUCTION dealer. 14. Practice safety 365 days a year.
  • Page 14 INTRODUCTION Torque - Standard torque data for hydraulics C227 C232 L221 L228 INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4).
  • Page 15 INTRODUCTION PIPE THREAD FITTING TORQUE PIPE THREAD FITTING Torque (Maximum) Thread Size Before installing and tightening pipe fittings, clean the 1/8-27 13 N·m (10 lb ft) threads with a clean solvent or Loctite cleaner and apply 1/4-18 16 N·m (12 lb ft) sealant L ®...
  • Page 16 Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND CONSTRUCTION Original Parts can offer this guarantee.
  • Page 17 W0111A Special tools The special tools that NEW HOLLAND CONSTRUCTION suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND CONSTRUCTION machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long- lasting operation.
  • Page 18 INTRODUCTION Torque - Minimum tightening torques for normal assembly C227 C232 L221 L228 METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED...
  • Page 19 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 20 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class 10 properties, and marks 120 ° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5...
  • Page 21 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
  • Page 22 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...
  • Page 23 L221 TIER 4B Final [NEM479941 - ] L228 Biodiesel usage in NEW HOLLAND CONSTRUCTION products Introduction to Fatty Acid Methyl Ester (FAME) biodiesel FAME biodiesel, called biodiesel fuel in the following section, consists of a family of fuels derived from vegetable oils treated with methyl esters.
  • Page 24 See the National Biodiesel Board website at www.biodiesel.org for more information. The use of biodiesel blends above B5 through B20 will not void the NEW HOLLAND CONSTRUCTION warranty as long as the following conditions for biodiesel fuel handling and maintenance are stringently followed: Biodiesel fuel must be pre-blended by the supplier.
  • Page 25 INTRODUCTION NOTICE: NEW HOLLAND CONSTRUCTION may void your warranty if the problem is associated with poor fuel quality due to improper blending. It is the responsibility of the fuel supplier and/or yourself to ensure the right type of fuel and blend is delivered and used.
  • Page 26 15.6 L (4.2 US gal) L221, C227 17.0 L (4.5 US gal) L228, C232 19.0 L (5.0 US gal) Specifications NEW HOLLAND AMBRA ACTIFULL™ OT EXTENDED LIFE COOLANT Hydraulic system Reservoir capacity 15.0 L (3.96 US gal) System capacity: L213, L216 29.9 L (7.9 US gal)
  • Page 27 INTRODUCTION Final track drive Capacity - each side 1.0 l (1.06 US qt) +/- 0.1 l (0.1 US qt) Specifications EP G SAE 80W-90 UTELA YPOIDE EAR LUBE 47851950 14/05/2015...
  • Page 28 INTRODUCTION Product identification Product Identification Number (PIN). • Outside right-hand side of chassis - vertical lift 9310748611 • Inside left-hand side loader arm tower - radial lift 931002296A Roll Over Protective Structure (ROPS) certification plate. • Front edge (lower) inside cab. 931007505A Engine serial number plate location for Models L213 and L216...
  • Page 29 INTRODUCTION Engine serial number plate location for Models L218 and L220 • On the right-hand side of the engine. RAPH12SSL0406AA Engine serial number plate location for Models L221, L228, C227, and C232 • On the side of the Exhaust Gas Recirculation (EGR) cooler.
  • Page 30 INTRODUCTION Product identification - Machine orientation C227 C232 L221 L228 RAPH12SSL0057BA The terms front (1), right (2), rear (3), and left (4) are used in this manual to indicate the direction as seen from the operator's seat. 47851950 14/05/2015...
  • Page 31 SERVICE MANUAL Engine C227 TIER 4B Final [NDM471836 - ] C232 TIER 4B (FINAL) L221 TIER 4B Final [NEM479941 - ] L228 TIER 4B (FINAL) 47851950 14/05/2015...
  • Page 32 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.216] Fuel tanks .
  • Page 33 Engine - 10 Engine and crankcase - 001 C227 TIER 4B Final [NDM471836 - ] C232 TIER 4B (FINAL) L221 TIER 4B Final [NEM479941 - ] L228 TIER 4B (FINAL) 47851950 14/05/2015 10.1 [10.001] / 1...
  • Page 34 Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine Drain fluid (*) ................3 Remove (*) .
  • Page 35 Engine - Engine and crankcase Engine - Drain fluid C227 TIER 4B Final [NDM471836 - ] C232 L221 TIER 4B Final [NEM479941 - ] L228 1. Remove the access cover at the rear, lower left of the machine, exposing the engine oil drain hose and re- mote oil filter.
  • Page 36 Engine - Engine and crankcase Engine - Remove C227 TIER 4B Final [NDM471836 - ] C232 L221 TIER 4B Final [NEM479941 - ] L228 WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks.
  • Page 37 Engine - Engine and crankcase 2. Disconnect the hose (1) for the oil drain plug from the engine oil pan. RAPH12SSL0232AA 3. Remove the mounting bolts for the overflow bottle. 4. Remove the overflow bottle from the chassis. RAIL14SSL0845BA 5. If equipped with A/C, disconnect the A/C lines (1) from the condenser.
  • Page 38 Engine - Engine and crankcase 7. Support the engine hood with a suitable lifting device. 8. Disconnect the engine hood strut (1) from the engine hood. RAPH12SSL0074AA 9. Remove the mounting hardware (2) from the engine hood. 10. Remove the engine hood (1) from the chassis. RAPH12SSL0073AA 11.
  • Page 39 Engine - Engine and crankcase 12. Remove the air cooler (1) from the shroud. RAPH12SSL0067AA 13. Disconnect the upper radiator hose (1) from the radi- ator. RAPH12SSL0065AA 14. Disconnect the lower radiator hose (1) from the radia- tor. NOTE: The rear access door has been removed for picture clarity.
  • Page 40 Engine - Engine and crankcase 15. Remove the radiator (2) from the shroud. RAPH12SSL0066AA 17. Remove the radiator fan (1) from the engine. RAPH12SSL0062AA 18. Unbolt and remove the shroud (1). RAPH12SSL0264AA 47851950 14/05/2015 10.1 [10.001] / 8...
  • Page 41 Engine - Engine and crankcase 19. Remove the oil cooler (1). 931001884 20. Remove the mounting bolts (1) retaining the mounting flange for the muffler inlet pipe to the turbocharger. 931001896 21. Remove the retaining bolts (1) from the muffler sup- port.
  • Page 42 Engine - Engine and crankcase 24. Loosen the hose clamps on the intake tube at both ends. 25. Remove the tube (1) for the air cleaner and tur- bocharger. 931001898 26. Remove the air cleaner housing (1) from the chassis. 931001900 27.
  • Page 43 Engine - Engine and crankcase 29. Disconnect the ground connection (1) below the starter (2). 931001910 30. Remove the oil filler neck (1) from the engine. 31. If equipped with A/C, disconnect the low pressure line (2) on the A/C compressor. RAPH12SSL0266AA 32.
  • Page 44 Engine - Engine and crankcase 33. Disconnect the fuel feed line (1) on the fuel filter hous- ing. RAPH12SSL0054AA 34. Disconnect the engine harness connectors (1). RAPH12SSL0052AA 35. Disconnect the fuel temperature sensor (1) from the wiring harness. 36. Disconnect the fuel feed line (2) from the engine. RAPH12SSL0055AA 47851950 14/05/2015 10.1 [10.001] / 12...
  • Page 45 Engine - Engine and crankcase 37. Place a suitable container under the remote engine oil filter lines (1). 38. Label and disconnect oil filter lines (1). 931001923 39. Place a suitable support beam (1) across the skid steer frame. 40. Tie a suitable strap (2) around the pump (3) and se- cure to the support beam.
  • Page 46 Engine - Engine and crankcase DANGER Heavy parts! Support designated component(s) with ade- quate lifting equipment. Failure to comply will result in death or serious injury. D0018A Attach proper lifting equipment (1) to support the en- gine (2). 931001944 44. Remove the front and rear engine mounts bolts (1). 931001933 45.
  • Page 47 Engine - Engine and crankcase 47. Remove the lower heater hose (1). 931001940 WARNING Heavy object! ALWAYS use adequate lifting equipment (heavy-duty hoist, loader, or forklift) to lift the component. Failure to comply could result in death or seri- ous injury. W0101A Remove engine (1) from the chassis.
  • Page 48 Engine - Engine and crankcase Engine - Install C227 TIER 4B Final [NDM471836 - ] C232 L221 TIER 4B Final [NEM479941 - ] L228 DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks.
  • Page 49 Engine - Engine and crankcase 5. Apply L ® 243™ to the threads of the rear mount- OCTITE ing bolts (3) for the engine. 6. Install the two rear mounting bolts (3) and bushings for the engine. Torque the rear mounting bolt (3) to a torque of 163 - 176 N·m (120 - 130 lb ft).
  • Page 50 Engine - Engine and crankcase 11. Connect the upper heater hose (7) to the engine. 931002114 12. Connect the two remote lines (12), (13) for the oil filter. 931001923 13. Connect the fuel temperature sensor (1) to the wiring harness. 14.
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This manual is also suitable for:

L221L228C227C232

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