Jackson DISHSTAR Series Installation, Operation And Service Manual

Jackson DISHSTAR Series Installation, Operation And Service Manual

Undercounter dishmachines
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INSTALLATION, OPERATION,
INSTALLATION, OPERATION,
AND SERVICE MANUAL
AND SERVICE MANUAL
DISHSTAR SERIES UNDERCOUNTER DISHMACHINES
DISHSTAR
SERIES UNDERCOUNTER DISHMACHINES
DishStar HT/LT Manual • 07610-004-37-13-R

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Summary of Contents for Jackson DISHSTAR Series

  • Page 1 INSTALLATION, OPERATION, INSTALLATION, OPERATION, AND SERVICE MANUAL AND SERVICE MANUAL DISHSTAR DISHSTAR SERIES UNDERCOUNTER DISHMACHINES SERIES UNDERCOUNTER DISHMACHINES DishStar HT/LT Manual • 07610-004-37-13-R...
  • Page 2 ONE YEAR LIMITED PARTS AND LABOR WARRANTY For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace, at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was purchased;...
  • Page 3 MANUFACTURER'S LIMITED WARRANTY (CONT.) (APPLICABLE ONLY IN THE UNITED STATES AND CANADA) PRODUCT CHANGES: Jackson reserves the right to make changes in design and specification of any component of the Dishmachine as engineering or necessity requires. DISCLAIMER OF WARRANTIES: THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
  • Page 4 REVISION HISTORY Revision Date Made by Process Details 7-18-16 Initial release of the manual. 11-30-16 Added LT and LT-H units. Updated Operating Parameters on pg. 3. Added Drain Quench Kit and P/N to pg. 52. Updated 12-13-16 the Go Box kit, pg. 55. 3-6-17 Updated pg.
  • Page 5 NOMENCLATURE DishStar ® Undercounter dishmachine; high-temperature, hot-water sanitizing, with a booster tank and detergent and rinse-aid chemical feeder pumps. DishStar ® Undercounter dishmachine; low-temperature, chemical-sanitizing, with detergent, rinse-aid, and sanitizer chemical feeder pumps. DishStar LT-H ® The manufacturer provides Undercounter dishmachine; low-temperature with wash tank technical support for all of heater, chemical-sanitizing, with detergent, rinse-aid, and the machines detailed in...
  • Page 6: Table Of Contents

    TABLE OF CONTENTS GUIDES Symbols ............................1 Abbreviations & Acronyms ....................... 1 SPECIFICATIONS Machine Dimensions ........................2 Operating Parameters ........................3 Electrical Requirements ........................4 INSTALLATION Installation Instructions ........................5 Inspection......................... 5 Unpacking ........................5 Plumbing .......................... 5 Water Supply Connections ....................5 Pressure Regulator ......................
  • Page 7 TABLE OF CONTENTS MAINTENANCE Preventative Maintenance ......................20 TROUBLESHOOTING HT Setpoints ........................... 21 HT Fault Codes ..........................25 Troubleshooting ..........................28 PARTS HT Control Panel ..........................30 LT Control Panel ..........................32 LT-H Control Panel ......................... 33 HT Display Panel ..........................34 LT Display Panel ..........................
  • Page 8: Guides

    GUIDES GUIDES SYMBOLS - Risk of Injury to Personnel WARNING - Risk of Damage to Equipment CAUTION - Risk of Electrical Shock - Caustic Chemicals - Reference Data Plate - Lockout Electrical Power - Important Note NOTICE  - Instructions Hyperlink ABBREVIATIONS &...
  • Page 9: Specifications

    MACHINE DIMENSIONS SPECIFICATIONS LEGEND A - Electrical Connection C - Drain Hose (1" ID, install into 1 1/2" MIN Drain with Air-gap) B - Water Inlet (with 6' Hose) (3/4" Male GHT, connect to true All dimensions from the floor can be increased 1” 1/2"...
  • Page 10: Operating Parameters

    OPERATING PARAMETERS SPECIFICATIONS Operating Capacity: LT/LT-H Racks per Hour Dishes per Hour Glasses per Hour Gallons per Rack Gallons per Hour 26.4 28.8 Tank Capacity (Gallons): Wash Tank Rinse Tank Electrical Loads (as applicable): Wash Motor HP Rinse Heater kW 6.7 (208 V)/8.2 (230 V) Wash Heater kW Always refer to the machine data plate for specific electrical and water...
  • Page 11: Electrical Requirements

    PHASE local, state, territorial, and national codes. Work should only be performed by qualified electricians and authorized service agents. FREQ The electrical configurations of the DishStar series of machines are as follows: WASH MOTOR 5.0 A 5.0 A...
  • Page 12: Installation Instructions

    INSTRUCTIONS INSTALLATION INSPECTION Before installing the unit, check packaging and machine for damage. Damaged packaging might be an indication of damage to the machine. If there is any type of damage to both packaging and unit, do not throw away the packaging. The Do not throw away dishmachine has been inspected at the factory before shipping and is expected container if damage is...
  • Page 13: Pressure Regulator

    INSTRUCTIONS INSTALLATION WATER SUPPLY A water hardness test must be performed. If water hardness is higher than 3 GPG and a water softener is not being used, install an SPS (see Plumbing Options CONNECTIONS: page) into the water line between the facility water line and the machine water line WATER HARDNESS (installed at the factory).
  • Page 14: Electrical Power Connections

    INSTRUCTIONS INSTALLATION ELECTRICAL POWER Electrical and grounding conductors must comply with the applicable portions of the National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. CONNECTIONS The data plate is located at the left-front side of the dishmachine. Refer to the data plate for machine operating requirements, machine voltage, total amperage, and serial number.
  • Page 15: Chemical Feeder Equipment

    INSTRUCTIONS INSTALLATION CHEMICAL FEEDER CAUTION! Chlorine-based sanitizers can be detrimental to this machine if the chemical solution is too strong. See a chemical professional to EQUIPMENT ensure the dispenser is set-up correctly. CAUTION The bottom of the chemical container cannot be located any higher than 8” from the floor.
  • Page 16: Programming Chemical Feeder Pumps (Lt/Lt-H)

    INSTRUCTIONS INSTALLATION PRIMING CHEMICAL 3. The amount of detergent might need adjustment depending on water quality and type of detergent. The amount of rinse-aid might need adjustment depending FEEDER PUMPS on water hardness and results. Refer to HT Setpoints section for instructions on adjusting amount of chemicals being dispensed.
  • Page 17 INSTRUCTIONS INSTALLATION PROGRAMMING 2. Programming board and buttons are not labeled on the timer. Use the graphic below for reference. CHEMICAL FEEDER LIGHTS TIME PUMPS (LT/LT-H) ACCEPT MOVE BUTTONS ENTER 3. Press and hold both the MOVE and ENTER buttons simultaneously for two seconds then release.
  • Page 18 INSTRUCTIONS INSTALLATION PROGRAMMING 5. Press ENTER button. PGM light will stay steady, lights for the current time setting will come on, and ACCEPT light will start flashing. CHEMICAL FEEDER PUMPS (LT/LT-H) LIGHTS TIME Example here shows current setting for G = Light Steady at 9.2 seconds (each selected time option...
  • Page 19: Leveling

    INSTRUCTIONS INSTALLATION PROGRAMMING 8. Press ENTER button. This saves the changed parameters and exits the programming mode. PGM light will go from steady to flashing. CHEMICAL FEEDER PUMPS (LT/LT-H) LIGHTS TIME ACCEPT MOVE BUTTONS ENTER 9. To change any other values, repeat the process above. To revert back to a previous setting, repeat the process above and change parameters back to previous settings.
  • Page 20: Operation

    OPERATING INSTRUCTIONS OPERATION PREPARATION Before operating machine, verify: 1. Strainer is in place and clean. 2. Wash and rinse arms are screwed securely into place and end-caps are tight. LT and LT-H have combined wash/rinse arms. 3. Wash and rinse arms rotate freely. 4.
  • Page 21: Ware Preparation

    OPERATING INSTRUCTIONS OPERATION WARE Properly preparing ware will help ensure good results and fewer re-washes. If not done properly, ware might not come out clean and the efficiency of the machine will PREPARATION be reduced. Putting unscraped dishes into the machine affects its performance, so alwasys remove scraps from ware before loading into a rack.
  • Page 22: Shutdown & Cleaning

    OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 1. At end of workday, close door. HT: Press POWER button. LT/LT-H: Flip ON/OFF switch to OFF position. CLEANING LT/LT-H 2. Drain pump will activate and empty machine of water. 3. When draining stops, remove strainer. 4.
  • Page 23 OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 6. Wipe inside of machine out, removing all soil and scraps. CLEANING 7. Reassemble wash and rinse arms. 8. Replace wash and rinse arms. The arms only need to be hand-tight, do not use tools to tighten them down. LT and LT-H have combined wash/rinse arms.
  • Page 24: Deliming Ht

    OPERATING INSTRUCTIONS OPERATION DELIMING 1. Remove rinse arms and place in sink with deliming solution (leave for amount of time recommended by chemical supplier). If machine is equipped with an SPS and lime is becoming a frequent problem, the cartridge needs to be replaced.
  • Page 25: Deliming Lt/Lt-H

    OPERATING INSTRUCTIONS OPERATION DELIMING 1. Flip ON/OFF switch to ON position. LT/LT-H If machine is equipped with an SPS and lime is becoming a frequent problem, the cartridge 2. Flip WASH/DELIME switch to DELIME position. needs to be replaced. To order a replacement cartridge, call the manufacturer.
  • Page 26: Detergent Control

    OPERATING INSTRUCTIONS OPERATION DETERGENT Detergent usage and water hardness are two factors that greatly contribute to the machine's operating efficiency. Using the proper amount of detergent can become a CONTROL source of substantial savings. A qualified water-treatment specialist can determine what is needed for maximum efficiency from the detergent.
  • Page 27: Maintenance

    PREVENTATIVE MAINTENANCE MAINTENANCE PREVENTATIVE The manufacturer highly recommends that only qualified service personnel perform any maintenance and repairs not specifically discussed in this manual. MAINTENANCE WARNING! Unqualified personnel performing maintenance on the machine may void the warranty, lead to larger problems, or cause harm to the operator. WARNING By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine.
  • Page 28: Troubleshooting

    HT SETPOINTS TROUBLESHOOTING RINSE TEMP To access Setpoints, the machine must be on and not in cycle. 1. Push and hold cycle button a minimum of six seconds. Temperature shows on left display and will flash on and off. Adjustable Setpoints: Rinse Temp °...
  • Page 29 HT SETPOINTS TROUBLESHOOTING DETERGENT 1. Once setting changes to detergent time, current setting will flash on and off. TIME If there is no activity (button presses) for 30 seconds, display will exit 2. Press prime button (left rocker to increase and right rocker to decrease). This Setpoints mode without changes detergent time one second at a time.
  • Page 30 HT SETPOINTS TROUBLESHOOTING DETERGENT 1. Once setting changes to detergent priming time, current setting will flash on and off. PRIMING TIME If there is no activity (button presses) for 30 seconds, display will exit 2. Press prime button (left rocker to increase and right rocker to decrease). This Setpoints mode without changes detergent priming time one second at a time.
  • Page 31 HT SETPOINTS TROUBLESHOOTING TEMPERATURE 1. Once setting changes to temperature scale, °F or °C will flash on and off. SCALE °F If there is no activity (button presses) for 30 seconds, display will exit 2. Press prime button to switch to other setting. Setpoints mode without saving changes.
  • Page 32: Ht Fault Codes

    HT FAULT CODES TROUBLESHOOTING DISPLAY SHOWS POSSIBLE CAUSES REMEDY 1. Verify incoming water pressure is 10 ± 2 PSI. 1. Low or no water pressure. 2. Verify that fill relay is supplying voltage to fill solenoid. Replace faulty component. 2. Faulty inlet valve or fill relay. 3.
  • Page 33 HT FAULT CODES TROUBLESHOOTING DISPLAY SHOWS POSSIBLE CAUSES REMEDY 1. Verify incoming water pressure is 10 ± 2 PSI. 1. Low or no water pressure. 2. Verify that fill relay is supplying voltage to fill solenoid. 2. Faulty inlet valve or fill relay. Replace faulty component.
  • Page 34 HT FAULT CODES TROUBLESHOOTING DISPLAY SHOWS POSSIBLE CAUSES REMEDY "F12 Service needed," "Check booster Faulty temperature probe (T3). Replace probe that connects to P13. thermostat" 1. Fully disconnect 6-pin cable at each end, and reconnect 1. Loose connection in 6-pin cable between each end until a click is heard.
  • Page 35: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING WARNING! Inspection, testing, and repair of electrical equipment should only be performed by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect WARNING power, attach test equipment, and reapply power to test.
  • Page 36 TROUBLESHOOTING TROUBLESHOOTING WARNING! Inspection, testing, and repair of electrical equipment should only be performed by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect WARNING power, attach test equipment, and reapply power to test.
  • Page 37: Parts

    HT CONTROL PANEL PARTS NOTICE Machines with serial numbers before 23D415452 have a different control panel. Click here to open earlier manual. 07610-004-37-13-R...
  • Page 38 HT CONTROL PANEL PARTS ITEM DESCRIPTION PART NUMBER Contactor, 30 A, 240 VAC 05945-002-74-20 I/O Module 05945-004-44-63 End Bracket, Terminal 05999-004-90-66 Separator, Terminal Block 05999-004-90-67 Terminal Block, Single Level 05999-004-90-68 Tag, Marking 05999-004-90-72 Power Supply 05950-004-81-79 Peri-pump Assembly, 14 RPM 05700-004-71-63 Din Rail, 5 3/4"...
  • Page 39: Control Panel

    LT CONTROL PANEL PARTS ITEM DESCRIPTION PART NUMBER Contactor, 110 V 05945-109-05-69 Relay, Omron 05945-002-47-41 Open/Closed Bushing 05975-003-35-21 Control Panel Weldment 05700-004-35-76 Universal Timer 05945-003-75-23 Screw, 10-32 x 1" 05305-002-19-42 Thermostat Plate 05700-004-37-67 Screw, 10-32 x 3/8" 05305-173-12-00 07610-004-37-13-R...
  • Page 40: H Control Panel

    LT-H CONTROL PANEL PARTS ITEM DESCRIPTION PART NUMBER Contactor, 110 V 05945-109-05-69 Relay, Omron 05945-002-47-41 Open/Closed Bushing 05975-003-35-21 Control Panel Weldment 05700-004-35-76 Universal Timer 05945-003-75-23 Screw, 10-32 x 1" 05305-002-19-42 Thermostat Plate 05700-004-37-67 Thermostat, Electric 06685-004-17-27 Screw, 10-32 x 3/8" 05305-173-12-00 07610-004-37-13-R...
  • Page 41: Ht Display Panel

    HT DISPLAY PANEL PARTS NOTICE Machines with serial numbers before 23D415452 have a different display panel. Click here to open earlier manual. ITEM DESCRIPTION PART NUMBER Switch, Power 05930-004-85-60 Switch, Prime 05930-004-97-47 Display, LED 05945-004-85-61 Bracket, Display Panel 05700-005-07-33 Decal, Display Panel 09905-005-06-11 Switch, Cycle 05700-003-14-91...
  • Page 42: Display Panel

    LT DISPLAY PANEL PARTS ITEM DESCRIPTION PART NUMBER Bracket, Control Panel 05700-004-37-73 Thermometer, 48" Rinse 06685-004-31-47 Light, Red 05945-504-07-18 Prime Switch 05930-011-49-54 Switch 05930-011-49-55 Counter 05990-111-35-38 Light, Amber 05945-111-44-44 Light, Green 05945-111-44-43 Light, Red 05945-111-44-45 Decal, Display Panel 09905-004-37-72 07610-004-37-13-R...
  • Page 43: H Display Panel

    LT-H DISPLAY PANEL PARTS ITEM DESCRIPTION PART NUMBER Bracket, Control Panel 05700-004-37-73 Thermometer, 48" Rinse 06685-004-31-47 Light, Red 05945-504-07-18 Prime Switch 05930-011-49-54 Switch 05930-011-49-55 Light, Red 05945-111-44-45 Decal, Hi-Limit Ring 09905-004-37-89 Counter 05990-111-35-38 Light, Amber 05945-111-44-44 Light, Green 05945-111-44-43 Decal, Display Panel 09905-004-37-72 07610-004-37-13-R...
  • Page 44: Terminal Block Box

    TERMINAL BLOCK BOX PARTS ITEM DESCRIPTION PART NUMBER Decal, Power Connections, HT 09905-011-62-72 Decal, Power Connections, LT/LT-H 09905-011-47-64 Terminal Block Box 05700-003-27-69 Terminal Box Cover (Not Shown) 05700-003-27-70 Decal, Copper Conductors 09905-011-47-35 Screw, 10-32 x 1/2" 05305-011-39-36 Ground Lug 05940-200-76-00 Terminal Block 05940-500-02-19 Locknut, 10-24 SS Hex with Nylon Insert...
  • Page 45: Ht Chemical Feeder Pumps

    HT CHEMICAL FEEDER PUMPS PARTS NOTICE Machines with serial numbers before 23D415452 have different pumps. Click here to open earlier manual. ITEM DESCRIPTION PART NUMBER Pump Housing 04320-111-37-09 Screw, 8-32 x 3/8" Phillips 05305-011-37-07 Roller, Plastic 04320-002-82-28 Pump Cover 04320-111-37-08 Screw, 6-32 x 3/4"...
  • Page 46: H Chemical Feeder Pump Assembly

    LT/LT-H CHEMICAL FEEDER ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Complete Peri-pump Assembly, 14 RPM* 05700-004-71-61 Complete Peri-pump Assembly, 36 RPM* 05700-004-71-60 Tubing, White, 1/4" x 48" 05700-002-62-13 Tubing, Blue, 1/4" x 48" 05700-002-62-11 Tubing, Red, 1/4" x 48" 05700-002-62-12 Tubing, White, 1/4" x 100" 05700-003-20-67 Tubing, Blue, 1/4"...
  • Page 47: H Chemical Feeder Pumps

    LT/LT-H CHEMICAL FEEDER PUMPS PARTS ITEM DESCRIPTION PART NUMBER Pump Housing 04320-111-37-09 Screw, 8-32 x 3/8" Phillips 05305-011-37-07 Roller, Plastic 04320-002-82-28 Pump Cover 04320-111-37-08 Screw, 6-32 x 3/4" Phillips 05305-011-37-05 Screw, 8-32 x 1/2" Phillips 05305-011-37-06 Tube, Squeeze, 8" 05700-003-22-89 Motor, 14 RPM 04320-111-35-13 Motor, 36 RPM...
  • Page 48: Ht Plumbing

    HT PLUMBING PARTS NOTICE Machines with serial numbers before 23D415452 have different plumbing. Click here to open earlier manual. 07610-004-37-13-R...
  • Page 49 HT PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Elbow, 1/2" 90-Degree 04730-206-08-00 Adapter, 1/2" x 1/2" 04730-004-97-23 Adapter, Male 04730-401-03-01 Tube, Copper 1/2" x 22" 05700-003-32-16 Vacuum Breaker 04820-003-06-13 Plug, 1/4" Brass 04730-209-01-00 Pipe Clamp 05700-011-38-62 Injector Adapter 05700-031-40-44 Check Valve 04820-111-51-14 Fitting, Outlet Elbow 04820-111-51-18...
  • Page 50: H Plumbing

    LT/LT-H PLUMBING PARTS 07610-004-37-13-R...
  • Page 51 LT/LT-H PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Vacuum Breaker 04820-003-06-13 Elbow, 1/2" NPT x 3/4" Hose, 45-Degree 04730-003-29-22 Pipe Clamp 05700-011-38-62 Pipe Clamp (Side of Unit) 05700-000-35-05 Hose Union, 1/2" 04720-004-24-68 Male Adapter 04730-401-03-01 Elbow, 1/2" 04730-406-31-01 Copper Pipe, 1/2" x 1 3/8" 05700-004-69-44 Valve, 1/2"...
  • Page 52: Plumbing Options

    PLUMBING OPTIONS PARTS SHOCK ABSORBER (WATER ARRESTOR) OPTION Water Arrestor, 1/2” 06685-100-05-00 Tee, 1/2” x 1/2” x 1/2” 04730-211-27-00 Nipple, 1/2” NPT, Brass 04730-207-15-00 Water Arrestor Repair Kit (Plunger & O-ring) 06401-003-06-23 PRESSURE REGULATING VALVE (PRV) OPTION Pressure Regulating Valve, 1/2” 04820-100-04-07 SCALE PREVENTION SYSTEM (SPS) OPTION Replacement Cartridge...
  • Page 53: Vacuum Breaker

    VACUUM BREAKER PARTS VACUUM BREAKER ASSEMBLY 4810-200-03-18 Complete Vacuum Breaker Assembly, 1/2” NPT 04820-003-06-13 ITEM DESCRIPTION PART NUMBER 10 Volt Solenoid Valve Assembly, 1/2” Components of Repair Kit 06401-003-06-23 04810-100-12-18 Coil & Housing only Complete Vacuum Breaker Assembly 1/2” NPT 04820-003-06-13 06401-003-07-43 40 Volt Solenoid Valve Assembly, 1/2”...
  • Page 54: Wash Manifold

    WASH MANIFOLD PARTS See Motor & Pump Page Ball Valve Assembly 04730-003-33-64 LT/LT-H 04730-003-34-60 07610-004-37-13-R...
  • Page 55 WASH MANIFOLD PARTS ITEM DESCRIPTION PART NUMBER Hub, Discharge Machine 05700-021-37-90 Gasket, Manifold 05330-200-23-00 Nut, Jam 1 1/2-12 05700-000-86-23 Hose Clamp, 1 5/16” - 2 1/4” #28 04730-719-01-37 Hose, 1 1/4” x 2 1/4” Reinforced 05700-011-44-48 Hose, Bottom Manifold Pump 05700-001-22-92 Clamp, 3/16”...
  • Page 56: Motor & Pump

    MOTOR & PUMP PARTS 07610-004-37-13-R...
  • Page 57 MOTOR & PUMP PARTS Complete Pump & Motor Assembly, DishStar HT/LT/LT-H 06105-004-35-22 ITEM DESCRIPTION PART NUMBER Pump Casing SS, 60 Hz 05700-002-85-00 Impeller, 60 Hz 05700-002-81-86 Mechanical Seal, 60 Hz 05330-002-34-22 Seal Plate, 60 Hz 05700-002-81-87 Case O-ring, 60 Hz 05330-002-81-83 Drain Plug (Not Shown) 04730-002-81-89...
  • Page 58: Rinse Arms & Wash Arms

    RINSE ARMS & WASH ARMS PARTS Complete Wash Arm Assembly 1 per Unit on HT 2 per Unit on LT/LT-H 05700-021-39-23 ITEM DESCRIPTION PART NUMBER Wash Arm with End-cap 05700-021-46-58 Bearing, Assembly 05700-021-35-97 O-ring 05330-002-60-69 End-cap, Wash Arm 05700-003-31-59 07610-004-37-13-R...
  • Page 59 RINSE ARMS & WASH ARMS PARTS Complete Rinse Arm Assembly 2 per Unit on HT 0 per Unit on LT/LT-H 05700-031-39-21 Rinse Arm Bearing Kit 06401-004-57-50 ITEM DESCRIPTION PART NUMBER Retaining Ring 05340-112-01-11 O-ring (included in item #3) 05330-002-60-69 Bearing Assembly, Rinse Arm 05700-004-54-71 Rinse Arm 05700-031-38-30...
  • Page 60: Ht Rinse Tank

    HT RINSE TANK PARTS Complete Rinse Tank Assembly 05700-005-08-50 (Items 1–9) NOTICE Machines with serial numbers before 23D415452 have a different rinse tank. Click here to open earlier manual. ITEM DESCRIPTION PART NUMBER Heater, 8.2 kW, 230 V 04540-111-43-21 Gasket, Heater 05330-011-47-79 Lock Washer, 5/16"...
  • Page 61: Ht Door

    HT DOOR PARTS Complete Door Assembly 05700-005-07-44 NOTICE Machines with serial numbers before 23D415452 have a different door. Click here to open earlier manual. 07610-004-37-13-R...
  • Page 62 HT DOOR PARTS ITEM DESCRIPTION PART NUMBER Outer Door Weldment 05700-005-07-43 Screw, 10-32 x 1/4" 05305-173-01-00 Bolt, 1/4-20 x 3/8" Hex 05305-274-20-00 Washer, SS 1/4-20 ID 05311-174-01-00 Fastener, 10-32 05340-111-58-10 Door Handle 05700-003-26-62 Stop, Door Hinge 05700-003-32-55 Hinge, Left 05700-003-32-71 Hinge, Right 05700-003-32-72 Inner Door...
  • Page 63: H Door

    LT/LT-H DOOR PARTS 07610-004-37-13-R...
  • Page 64 LT/LT-H DOOR PARTS ITEM DESCRIPTION PART NUMBER Outer Door Weldment 05700-004-36-55 Screw, 10-32 x 1/4" 05305-173-01-00 Bolt, 1/4-20 x 3/8" Hex 05305-274-20-00 Nut, Lock 10-32 Hex with Nylon Insert 05310-373-02-00 Washer, SS 1/4-20 ID 05311-174-01-00 Bracket, Door Magnet 05700-004-52-68 Door Handle 05700-003-26-62 Stop, Door Hinge 05700-003-32-55...
  • Page 65: Miscellaneous Door Components

    MISCELLANEOUS DOOR COMPONENTS PARTS LT/LT-H 07610-004-37-13-R...
  • Page 66 MISCELLANEOUS DOOR COMPONENTS PARTS ITEM DESCRIPTION PART NUMBER Switch Mounting Plate Assembly 05700-003-33-54 Door Spring 05700-003-32-85 Cover, Left Hinge Weldment 05700-004-36-80 Cover, Right Hinge Weldment 05700-004-36-81 Hinge Components secured with Locknut, 1/4-20 Hex with 05310-374-01-00 Nylon Insert O-ring 05330-003-32-34 Latch Spring 05700-003-32-32 Latch Nut 05700-003-32-33...
  • Page 67: Frame & Panel Components

    FRAME & PANEL COMPONENTS PARTS 07610-004-37-13-R...
  • Page 68 FRAME & PANEL COMPONENTS PARTS ITEM DESCRIPTION PART NUMBER Top Shroud Weldment 05700-003-37-06 Left Shroud Weldment 05700-003-37-04 Right Shroud Weldment 05700-004-36-82 Left Frame Weldment 05700-003-31-91 Swivel Feet 05340-108-02-00 Right Frame Weldment 05700-003-31-90 Hardware: Nut, 1/4-20 Serrated Hex 05310-959-03-00 Nut, 5/16-18 Cad Spine 05310-959-03-00 Bottom Strap 05700-003-92-20...
  • Page 69: Miscellaneous Parts

    MISCELLANEOUS PARTS PARTS Parts are not shown to scale in relation to each other. 208-230 V Drain Water Tempering Kit Install Instructions  ITEM DESCRIPTION PART NUMBER Components secured with Locknut, 1/4-20 SS Hex with Nylon Insert 05310-374-01-00 Rail, Left Rack 05700-031-37-89 Rail, Right Rack 05700-031-37-88...
  • Page 70: Stands & Components

    STANDS & COMPONENTS PARTS 6" Stand Install Instructions  18" Stand Install Instructions  ITEM DESCRIPTION PART NUMBER 6” Stand Assembly 05700-003-34-24 Stand 05700-002-88-82 6” Leg 05700-021-61-10 Bullet Foot 05340-108-01-03 18” Stand Assembly 05700-003-34-25 Stand 05700-002-88-82 Bullet Foot 05340-108-01-03 18” Leg 05700-002-89-47 Cross Brace 05700-003-25-90...
  • Page 71: H Optional Heater Components

    LT-H OPTIONAL HEATER COMPONENTS PARTS ITEM DESCRIPTION PART NUMBER Thermostat Bracket 05700-004-36-37 High Limit Thermostat 05930-004-33-15 Probe Bracket 05700-004-38-45 Wash Heater, 115 V, 1.5 kW 04540-004-33-76 Lockwasher, Split, 5/16" 05311-275-01-00 Nut, Hex 5/16-18 05310-275-01-00 Wash Heater Gasket 05330-011-61-34 Thermostat, Electric Dual 06685-004-17-27 07610-004-37-13-R...
  • Page 72: H Vacuum Switch

    LT/LT-H VACUUM SWITCH PARTS ITEM DESCRIPTION PART NUMBER Complete Assembly 05700-003-55-98 Box, Vacuum Switch 05700-003-55-96 Switch, Vacuum 06685-003-36-13 Wye, 1/4” Barbed PVDF 04730-003-36-14 Tubing, Clear 5/16" ID 04710-003-53-26 Tube, Red 1/4" OD x 100" Long 05700-003-03-45 Tube, White 1/4" OD x 100" Long 05700-003-03-45 Fitting, Liquidtite .231"...
  • Page 73: H Vacuum Switch Install

    LT/LT-H VACUUM SWITCH INSTALL PARTS Remove locknut on plumbing support bracket and mount switch box over existing stud. Reinstall bracket and route red and white tubes behind blue hose as shown. Route gray cable down back and under the tub along inlet plumbing, remove wires from existing pressure switches, and connect to gray cable per instructions below.
  • Page 74: Dishstar Ht 208-240 V, 50/60 Hz, 1/3 Phase

    DISHSTAR HT SCHEMATICS NOTICE Machines with serial numbers before 23D415452 have a different schematic. Click here to open earlier manual. 07610-004-37-13-R...
  • Page 75: Dishstar Lt/Lt-H 115 V, 50/60 Hz, 1 Phase

    DISHSTAR LT/LT-H SCHEMATICS 07610-004-37-13-R...
  • Page 76 Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com DishStar HT/LT Manual • 07610-004-37-13-R...

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