Starter Motor Removal; Starter Motor Installation; Starter Clutch Removal - Victory Cross Roads Classic Service Manual

2012-2013
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STARTER CURRENT DRAW RESULTS (Good Battery Condition Verified)
Amperage Draw
90 to 120 amps
Less Than 90 amps
Greater Than 130 amps
Greater Than 130 amps
Greater Than 130 amps

Starter Motor Removal

WARNING
Ensure that the ignition switch is turned off.
Remove the negative cable at the battery before
removing the starter motor.
1. Remove exhaust system. (Refer to Chapter 3)
2. Remove regulator/rectifier assembly.
3. Remove cable from starter terminal.
4. Place drain pan under starter.
5. Remove 2 starter motor mounting bolts and remove
starter.
9924047 - 2012-2013 VICTORY Cross Roads / Cross Country Service Manual
Battery Voltage
9.6 Volts DC or Greater
9.6 Volts DC or Greater
Less Than 9.6 Volts DC
Less Than 9.6 Volts DC
Less Than 9.6 Volts DC
© Copyright 2012 Polaris Sales Inc.
ELECTRIC STARTER
Engine RPM
Greater Than 400 rpm
Less Than 400 rpm
Less Than 400 rpm
positive or negative side of starter
Less Than 400 rpm
Voltage drops within acceptable
Less Than 400 rpm
Voltage drops within acceptable
Engine compression is excessive
or internal engine problems not

Starter Motor Installation

WARNING
Make sure that the ignition switch is turned off and
that the negative cable is disconnected from the
battery before installing the starter.
1. Place starter into the engine case while aligning the
starter mounting lugs as closely as possible during the
installation process.
2. Rotate the starter to align starter mounting lugs with
bolt holes in engine cases.
3. Install
starter
mounting
specification.
22 ft-lbs (30 Nm)
4. Connect starter motor cable and cable nut. Torque
cable nut to specification.
60 in-lbs (6.8 Nm)
5. Install regulator/rectifier assembly.
85 in-lbs (10 Nm)
6. Install exhaust system. Refer to Chapter 3.
7. Connect negative battery cable.

Starter Clutch Removal

1. Refer to Chapter 9.
Possible Problem
Normal
Internal starter problems
Inspect for voltage drops on
circuit.
limits.
Remove starter & inspect.
limits.
No internal starter problem.
allowing parts to rotate freely.
bolts
and
tighten
18.19
to
18

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