Victory  Cross Roads Owner's Manual

Victory Cross Roads Owner's Manual

Polaris victory motorcycles 2012 rider's manual
Table of Contents

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2012 Rider's Manual
Victory Cross Roads
Victory Cross Roads Limited Edition
Victory Cross Country
Victory Cross Country Tour
Ness Signature Series
Victory Cross Country

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Table of Contents
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Summary of Contents for Victory Victory Cross Roads

  • Page 1 2012 Rider's Manual Victory Cross Roads Victory Cross Roads Limited Edition Victory Cross Country Victory Cross Country Tour Ness Signature Series Victory Cross Country...
  • Page 2 California Proposition 65 Warning This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 The text is printed on 100% recycled with 40% post-consumer waste (PCW).
  • Page 4 For your nearest VICTORY dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 Phone 1-888-704-5290 Part No. 9923656 Rev 01 Printed in USA *9923656...
  • Page 5 2012 Rider’s Manual ® Victory Cross Roads ® Victory Cross Roads Limited Edition (LE) ® Victory Cross Country ® Victory Cross Country Tour ® Ness Signature Series Victory Cross Country...
  • Page 6 Copyright© 2011 Polaris Sales Inc. All information contained within this publication is based on the latest product information available at the time of publication. Product improvements or other changes may result in differences between this manual and the motorcycle. Depictions and/or procedures in this publication are intended for reference use only.
  • Page 7: Table Of Contents

    Table of Contents Introduction ......... 4 Safety .
  • Page 8: Introduction

    Introduction Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles • All-terrain vehicles (ATVs) • RANGER utility vehicles • Low emission vehicles (LEVs) •...
  • Page 9: Safety

    Safety About the Rider's Manual WARNING Failure to follow recommended precautions and procedures could result in severe injury or death. Always heed all safety precautions and follow all operation, inspection and maintenance procedures outlined in this manual. This rider’s manual contains information that is essential to safe riding and proper mainte- nance of your VICTORY motorcycle.
  • Page 10: Safe Riding Practices

    Safety Safe Riding Practices WARNING Improper use of this motorcycle can result in serious injury or death to you, your passenger and others. To minimize the risk of injury, read and understand the information contained in this section before operating the motorcycle. This section contains safety information specific to the VICTORY motorcycle, as well as information about general motorcycle safety.
  • Page 11 Safety Safe Riding Practices Follow these general safe riding practices: • Before each ride, perform the pre-ride inspections as outlined beginning on page 36. Fail- ure to do so may result in damage to the motorcycle or an accident. • Until you're thoroughly familiar with the motorcycle and all of its controls, practice riding where there is little or no traffic.
  • Page 12 Safety Safe Riding Practices • Reduce speed when: • the road has potholes, or is otherwise rough or uneven. • the road contains sand, dirt, gravel or other loose substances. • the road is wet, icy or oily. • the road contains painted surfaces, manhole covers, metal grating, railway crossings or other slippery surfaces.
  • Page 13 Safety Safe Riding Practices Carrying a Passenger Do not carry a passenger unless the motorcycle is equipped with passenger seat and passen- ger footrests. To carry a passenger safely: • Do not exceed the gross vehicle weight rating (GVWR) for your motorcycle. •...
  • Page 14: Parking The Motorcycle

    Safety Use of Accessories Because VICTORY cannot test and make specific recommendations concerning every acces- sory or combination of accessories sold, the operator is responsible for determining that the motorcycle can be safely operated with any accessories or additional weight. Use the follow- ing guidelines when choosing and installing accessories: •...
  • Page 15 Safety Carrying Cargo Use the following guidelines when attaching cargo or accessories to the motorcycle. Where applicable, these guidelines also refer to the contents of any accessories. • Keep cargo and accessory weight to a minimum, and keep items as close to the motorcycle as possible to minimize a change in the motorcycle’s center of gravity.
  • Page 16: Transporting The Motorcycle

    Safety Transporting the Motorcycle If you must transport the motorcycle: To lower triple clamp (one tiedown each side) • Use a truck or trailer. Do not tow the motorcycle with another vehicle, as towing will impair the motorcycle's steering and handling. •...
  • Page 17: Electromagnetic Interference

    Safety Safety Maintenance WARNING Failure to perform safety maintenance as recommended can result in difficult handling and loss of control, which could result in serious injury or death. Always perform the safety maintenance procedures as recommended. Perform maintenance and repairs promptly as outlined in the VICTORY service manual, or see your authorized VICTORY dealer for service.
  • Page 18 Safety Gross Vehicle Weight Rating (GVWR) WARNING! Exceeding the gross vehicle weight rating of your motorcycle can reduce stability and han- dling and could cause loss of control. NEVER exceed the GVWR of your motorcycle. The maximum load capacity of your motorcycle is the maximum weight you may add to your motorcycle without exceeding the GVWR.
  • Page 19: Reporting Safety Defects

    Safety Safety and Information Labels Labels are model-specific and market-specific. Your motorcycle may not contain all of the labels shown. 1. Vehicle Identification Number (VIN) 2. Vehicle Emission Control Information (VECI) 3. Noise Emission Control Information (NECI) 4. Operator/Fuel Warning 5.
  • Page 20: Component Identification

    Identification Ignition Key Number The ignition key number is stamped on the small metal tag attached to the key ring. Remove the tag and record the number on page 103. Store the tag in a safe place. Additional keys can be copied from one of the original keys. A VICTORY key blank is required.
  • Page 21: Left Side View

    Identification Left Side View Spark Plugs Front Brake Caliper Oil Cooler Battery Gear Shift Pedal Operator Footrest Sidestand Oil Drain Plug Oil Filter 10. Passenger Footpeg 11. Rear Brake Caliper 12. Evaporative Emissions Canister 13. Diagnostic Connector (under cover) Right Side View Exhaust Mufflers Drive Belt Guard Drive Sprocket (under cover)
  • Page 22: Top View

    Identification Top View Windshield Clutch Lever Fuel Filler Cap Operator Seat Passenger Seat Saddlebag Latch Turn Signals Tail Lamps Front Brake Lever 10. Front Brake Fluid Reservoir Console (CROSS COUNTRY) Speakers Mode Switch Fuel Gauge Speedometer Indicator Lamp Display Multi-Function Display Tachometer Volt Meter Left Handlebar Switches...
  • Page 23: Instruments, Features & Controls

    Instruments, Features and Controls Ignition Switch The ignition key operates the ignition switch and parking lights. The ignition switch pro- vides electrical power to the ignition, the lighting system and all electrical switches and buttons. Before starting the engine, read the instructions for starting the engine.
  • Page 24 Instruments, Features and Controls Instrument Cluster (CROSS ROADS) Speedometer Indicator Lamps Speedometer The speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h). Multi-Function Display Indicator Lamps Lamp Indicates Condition Neutral This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position.
  • Page 25 Instruments, Features and Controls Instrument Cluster (CROSS ROADS) Multi-Function Display Use the mode button to toggle through the modes of the multi-function display. See page 29. Press and hold the mode button to reset the trip odometers, average fuel economy, average speed and trip hour meter.
  • Page 26 Instruments, Features and Controls Instrument Cluster (CROSS ROADS) Multi-Function Display Display Units (Standard/Metric) The display can be changed to display either standard or metric units of measurement. Standard Display Metric Display Distance Miles Kilometers Fuel U.S. Gallons I = Imperial Gallons Liter = Liters Temperature Fahrenheit...
  • Page 27 Instruments, Features and Controls Instrument Cluster (CROSS ROADS) Multi-Function Display Engine Error Codes Suspect Parameter Error Code The error screen displays only when the Number (SPN) Number (0-9) CHECK ENGINE light is on or when it goes on and off during one ignition cycle. Error codes are not stored.
  • Page 28 Instruments, Features and Controls Instrument Cluster (CROSS COUNTRY) The instrument cluster includes the speedometer, tachometer, fuel gauge, volt meter, indica- tor lamps and multi-function display. Indicator Lamps Tachometer Speedometer Volt Meter Fuel Gauge Multi-Function Display Speedometer The speedometer displays vehicle speed in either miles per hour or kilometers per hour. Tachometer The tachometer displays engine speed in revolutions per minute (RPM).
  • Page 29: Indicator Lamps

    Instruments, Features and Controls Instrument Cluster (CROSS COUNTRY) Indicator Lamps Anti-Lock High Beam Low Fuel Brake System (ABS) Left Turn Right Turn Oil Pressure Cruise Control Neutral Battery Warning Check Engine Lamp Indicates Condition Neutral This lamp illuminates when the transmission is in neutral and the ignition key is in the ON or PARK position.
  • Page 30 Instruments, Features and Controls Instrument Cluster (CROSS COUNTRY) Multi-Function Display Use the mode button to toggle through the modes of the multi-function display. See page 29. Permanently Displayed Modes • Clock Clock • Gear Position • Ambient Temperature Gear Trip Computer Modes Position •...
  • Page 31 Instruments, Features and Controls Instrument Cluster (CROSS COUNTRY) Multi-Function Display Display Units (Standard/Metric) The display can be changed to display either standard or metric units of measurement. Tip: To exit the set-up mode at any time, wait 10 seconds.The display automatically exits and returns to the odometer display.
  • Page 32 Instruments, Features and Controls Instrument Cluster (CROSS COUNTRY) Multi-Function Display Odometer/Trip Odometer The odometer displays the total distance traveled by the vehicle. The trip odometer displays distance traveled since the trip odometer was reset. To view the trip odometer, turn the key to the ON position.
  • Page 33: Left Handlebar Switches

    Instruments, Features and Controls Left Handlebar Switches High/Low Light Switch Flasher (Hazard) Switch Turn Signal Switch Horn Button Lamp Switch Description Emergency The emergency flasher switch activates and cancels the emergency flash- Flasher Switch ers. When the emergency flashers are active, all of the turn signals flash. (Hazard Switch) Press the top of the switch to activate the emergency flashers.
  • Page 34: Right Handlebar Switches

    Instruments, Features and Controls Right Handlebar Switches Engine Stop/Run Switch Stop The engine stop/run switch is located on the right handlebar. This switch completes or interrupts the ignition, starter and fuel pump circuits. Use the engine stop/run switch to turn the engine off quickly.
  • Page 35: Clutch Lever

    Instruments, Features and Controls Throttle Control Grip Decrease Speed The throttle control grip is located on the right handlebar. Use the throttle control grip to con- trol engine speed. While seated in the proper riding position: • Rotate the top of the grip rearward to increase engine speed and power.
  • Page 36 Instruments, Features and Controls Brakes Anti-Lock Brake System (ABS) (if equipped) The anti-lock brake system automatically reduces or increases brake pressure as needed to provide optimum braking control, reducing the chance of wheel lock-up during hard braking events or when braking on rough, uneven, slippery or loose surfaces. See page 8. •...
  • Page 37: Pedal Adjustment

    Instruments, Features and Controls Brakes The front brake lever activates the front brake calipers. The rear brake pedal activates the rear brake caliper. For maximum brake effectiveness, apply the front brake lever and the rear brake pedal together. Front Brake Lever Front Brake Lever The front brake lever is located on the right handlebar.
  • Page 38: Tilt Sensor

    Instruments, Features and Controls Tilt Sensor A tilt sensor stops the engine if the motorcycle tips beyond 45 degrees to one side. The check engine light or message will also activate. To restart the engine, cycle the ignition switch to the OFF position, wait 20 seconds, then restart the engine.
  • Page 39: Fuel Cap

    Instruments, Features and Controls Fuel Cap Use the ignition key to lock and unlock the fuel cap. Always lock the fuel cap before riding. An open fuel cap could contact the handlebar. To open the fuel cap, lift the lock cover. Place the key in the lock and turn it clockwise.
  • Page 40: Pre-Ride Inspections

    Pre-Ride Inspections To keep your motorcycle in safe operating condition, always perform the recommended pre- ride inspections before each ride. This is especially important before making a long trip and when removing the motorcycle from storage. WARNING! Failure to perform the recommended pre-ride inspections could result in component failure while riding, which could result in serious injury or death.
  • Page 41 Pre-Ride Inspections Turn the ignition key to the ON position and move the stop/run switch to RUN before per- forming the following electrical inspections. Return the ignition key to the OFF position after completing these inspections. If inspection of any electrical item reveals component failure, repair or replace the component before operating the motorcycle.
  • Page 42: Engine Oil Level

    Pre-Ride Inspections Engine Oil Level The oil fill cap/dipstick is located on the right side of the vehicle. Always use the recommended oil. See page 103. Tip: The engine must be at normal operating temperature when checking the oil level. 1.
  • Page 43: Front Brake Lever

    Pre-Ride Inspections Tires Tire Pressure Check tire pressure before riding, when the tires are cold. This will provide the most accurate reading, as riding warms the tires and increases tire air pressure. Adjust tire pressure as needed based on the total weight of your intended load. See page 76. Tire Condition Inspect the tire sidewalls, road contact surface and tread base.
  • Page 44: Rear Brake Pedal

    Pre-Ride Inspections Rear Brake Pedal 1. Press downward on the rear brake pedal. It should move freely and smoothly. It should not move more than 3/8 inch (8 mm) before resistance is firm. It should continue to feel firm, without loss of pres- sure, until the pedal is released.
  • Page 45: Brake Pads

    Pre-Ride Inspections Brake Pads Inspect each front brake pad on both sides of Friction the front disc. Inspect each rear brake pad on Material both sides of the rear disc. When the thinnest point of the friction material has worn to the minimum recommended thickness, see your VICTORY dealer for brake pad replacement.
  • Page 46: Front Suspension

    Pre-Ride Inspections Front Suspension Inspect the front forks for oil leaks or damage, and verify smooth suspension operation. See page 68. Steering 1. On level ground, straddle the motorcycle and bring it to the fully upright position. Turn the handlebars from stop to stop. The action should be smooth, but not loose. 2.
  • Page 47 Pre-Ride Inspections Sidestand 1. On level ground, straddle the motorcycle and bring it to the fully upright position. 2. Move the sidestand up to the stored position and down to the fully extended position sev- eral times. It should move smoothly and quietly. Make sure the return spring holds the sidestand tightly in place when the sidestand is in the stored position.
  • Page 48: Operation

    Operation The operation section of this manual describes how to ensure maximum performance and longevity through the proper care and operation of your motorcycle. Tip: Even if you're an experienced motorcycle operator or passenger, read all of the safety information in this manual before operating the motorcycle.
  • Page 49 Operation Fueling Always refuel on level ground with the sidestand down. Review the fuel warnings. See page 12. Use only the recommended fuel. See page 103. Hold the nozzle while filling. Do not rest the weight of the nozzle and hose on the filler neck. Do not leave the nozzle unattended. WARNING! Overflows or spilled gasoline could contact a hot engine or exhaust system and cause a fire, which could result in serious injury or death.
  • Page 50: Starting The Engine

    Operation Starting the Engine The starter interlock system allows the engine to be started only when the transmission is in neutral, or when the transmission is in gear with the clutch disengaged (clutch lever pulled in). Tip: If the motorcycle runs out of fuel, prime the system before attempting to restart the engine. See page 45.
  • Page 51: Shifting Gears

    Operation Shifting Gears WARNING! Forced shifting (with clutch engaged) could cause damage to the engine, transmission and drive train. Such damage could cause loss of control, which could result in serious injury or death. Always pull the clutch lever fully toward the handlebars to disengage the clutch before shifting gears. This motorcycle is equipped with a Overdrive six-speed transmission.
  • Page 52 Operation Shifting Gears Tip: Within the recommended speed ranges (see page 48), you can downshift to slow the motorcycle or to increase power. You may want to downshift when climbing a hill or passing. Downshifting also helps to decrease speed when combined with closing the throttle. 8.
  • Page 53 Operation Braking Always allow sufficient stopping distance so that brakes can be applied gradually. Tip: Applying slightly more front brake than rear brake generally provides the best braking perfor- mance. 1. To slow the motorcycle with the brakes, close the throttle and apply the front and rear brakes evenly and gradually.
  • Page 54 Operation Using Cruise Control (if equipped) Resume Speed After disengaging the cruise control with the brake, throttle Resume or clutch, wait at least 3 seconds, then press the resume but- ton (RES) to return to the set speed. If the resume button is pressed within 3 seconds of disengag- ing, the cruise control may not engage, even if the cruise con- trol indicator illuminates.
  • Page 55: Stopping The Engine

    Operation Stopping the Engine Before stopping the engine, bring the motorcycle to a complete stop. Shift to neutral or dis- engage the clutch. WARNING! Stopping the engine with the transmission in gear while the motorcycle is moving could cause loss of rear wheel traction or engine and transmission damage, which could cause loss of control and serious injury or death.
  • Page 56 Operation Reverse Operation (if equipped) NOTICE: Do not attempt to engage or disengage the reverse system when the motorcycle is moving. Before Operating in Reverse: • always sit on the motorcycle with legs astride and both feet on the ground. •...
  • Page 57: Maintenance

    Maintenance Safety During Service Procedures WARNING Failure to follow recommended precautions and procedures could result in severe injury or death. Always heed all safety precautions and follow all operation, inspection and maintenance procedures outlined in this manual. • Improperly installed or adjusted components can make the motorcycle unstable or hard to handle. Improperly installed electrical components can cause engine or electrical system failure.
  • Page 58: Periodic Maintenance

    Maintenance Proper maintenance assures the highest level of safety, durability and dependability for your motorcycle. • Have your VICTORY dealer perform the break-in maintenance procedures when the motorcycle’s odometer registers 500 miles (800 km). • Perform the recommended periodic maintenance at the intervals specified in the periodic maintenance table beginning on page 55.
  • Page 59 Maintenance Periodic Maintenance Table See table key below Odometer Reading in Miles (Kilometers) Component Page Air Filter Battery Brake Fluid Brake Pads Clutch Cable Clutch Lever 71 72 (Mechanical) Control Cables 71 72 Crankcase Vent Drive Belt Drive Belt Adjustment Adjust with each tire change thereafter Engine Oil &...
  • Page 60: Maintenance Log

    Maintenance Maintenance Log Maintenance Performed Miles / Km Notes Performed...
  • Page 61 Maintenance Engine Oil / Filter Change Change the engine oil at the intervals specified in the peri- odic maintenance table beginning on page 55. 1. Start the engine and allow it to idle for several min- utes. Stop the engine. Tip: The engine must be at normal operating temperature before changing the oil.
  • Page 62: Air Filter

    Maintenance Air Filter Inspect the air filter often if riding in unusually wet or dusty Retainer Screws conditions. Do not apply air filter oil to this air filter. The fuel line is secured to the main wiring harness with a cable tie.
  • Page 63 Maintenance Fuel Tank Removal 5. The fuel line is secured to the main wiring har- ness with a cable tie. Do not cut or remove the cable tie. Pivot the rear of the tank upward to access the tank bottom. Support the rear of the tank in this position.
  • Page 64: Fuel Tank Installation

    Maintenance Fuel Tank Installation 1. Place the handlebars in the straight ahead posi- tion. Cover the front of the fuel tank with a pro- tective cloth to prevent damage. Drain 2. Using care to avoid damage to the fuel tank fit- Line ting and special tool, position the fuel tank on the frame of the motorcycle.
  • Page 65 Maintenance Fuel Tank Installation 10. Install the rear isolators (with flange side toward Isolators the tank) and flange bushings. 11. Lower the tank and install the tank bolts. Torque: 18 ft-lbs (24 Nm) 12. Connect the vent line, ground wire and ground wire bolt.
  • Page 66: Drive Belt Condition

    Maintenance Drive Belt Condition Replace the drive belt if it is cracked or has bro- ken teeth or frayed edges. No matter its condition, the drive belt should be replaced at periodic inter- vals. See the VICTORY Service Manual or an authorized VICTORY dealer.
  • Page 67 Maintenance Drive Belt Tension Data Specifications are listed below for deflection and sonic tension. Sonic tension measurement requires Gates Sonic Tension Meter 507C or an equivalent. Drive Belt Deflection (Using PV-43532 Tension Gauge) Deflection CROSS ROADS CROSS COUNTRY 32 mm ± 0.5 mm 32 mm ±...
  • Page 68 Maintenance Drive Belt Tension Inspection 1. Elevate and support the motorcycle with the rear tire slightly off the floor. CAUTION! Make sure the motorcycle is stable when elevated. Injury may occur if the motorcycle tips or falls. 2. Place the transmission in neutral. Drive Belt 3.
  • Page 69 Maintenance Drive Belt Tension Adjustment 1. Move the wheel to the tight spot location determined previously. 2. Loosen the rear axle nut on the left side. 3. Turn each axle adjuster nut clockwise an equal amount to tighten the belt (reduce deflection) or an equal amount counter- clockwise to loosen the belt (increase deflec- tion).
  • Page 70: Rear Suspension Adjustment

    Maintenance Rear Suspension Adjustment For riding comfort and to ensure proper ground clear- Shock Label ance, adjust rear shock air pressure as specified on the label located in the right saddlebag cover (reproduced below). Follow these guidelines when adjusting: • Park the motorcycle with the sidestand down on a firm, level surface.
  • Page 71: Swing Arm / Rear Axle Inspection

    Maintenance Rear Suspension Adjustment 1. Park the motorcycle with the sidestand Air Fitting down on a firm, level surface. Remove all riders and cargo. 2. Remove the right side cover. Remove the cap from the air fitting. 3. Refer to the shock label to determine the recommended air pressure.
  • Page 72: Steering Head Inspection

    Maintenance Front Fork / Suspension Inspection 1. Place the motorcycle on the sidestand and inspect the front forks. If fork oil is present on the outer tube, do not ride the motorcycle. See your dealer for service before operating. If fork oil is present around the fork seals or inner tubes, replace the fork seals.
  • Page 73: Fast Idle

    Maintenance Evaporative Emission Control System (California Models) 1. Inspect all evaporative emission control system hoses and connections. Make sure all connections are tight. 2. Inspect connections at the evaporative emissions canister to be sure they are secure. The canister is located under the rear fender.
  • Page 74: Throttle Control Inspection

    Maintenance Throttle Control Inspection 1. With the engine OFF, rotate the throttle control grip fully open and then release it. It should rotate smoothly from the rest position to the completely open position. It should return to the rest position quickly when released.
  • Page 75: Throttle Cable Lubrication

    Maintenance Cruise Control Cable Inspection (if equipped) 1. Remove the right side access cover. 2. Inspect the throttle body end of the cruise control cable for fraying and be sure the end is secured in the bracket. Throttle Cable Lubrication Lubricate control cable ends at the intervals recom- mended in the periodic maintenance table beginning Cruise Control Cable...
  • Page 76 Maintenance Mechanical Clutch Lever Lubrication 1. Remove the right side access cover. Loosen the clutch Pivot Screw cable adjuster lock nut. 2. Turn the cable adjuster completely inward to provide maximum lever freeplay. 3. Remove the clutch lever pivot nut and screw. Disconnect the clutch cable from the clutch lever.
  • Page 77: Rear Brake Fluid

    Maintenance Rear Brake Pedal 1. See page 33 for rear brake pedal adjustments. 2. Lubricate the pivot bushing at the intervals recommended in the periodic maintenance table beginning on page 55. Also lubricate any time binding is evident. Use VICTORY All Purpose Grease or equivalent.
  • Page 78: Front Brake Fluid

    Maintenance Front Brake Lever 1. See page 33 for front brake lever reach adjustments. 2. Lubricate the pivot bushing at the intervals recom- mended in the periodic maintenance table beginning on page 55. Also lubricate any time binding is evi- dent.
  • Page 79: Wheel Inspection

    Maintenance Wheel Spokes Inspect both wheels for loose, bent, broken or missing spokes (if equipped). To identify loose spokes, grasp each spoke and try to move it side to side or up and down. All spokes should be equally tight and have the same amount of flex. Tighten loose spokes and replace bent, broken or missing spokes (see an autho- rized VICTORY dealer).
  • Page 80: Spark Plugs

    Maintenance Tires Tire Tread Depth Use a depth gauge or an accurate ruler to measure the depth of the center tire tread on both front and rear tires. Replace the tire if the tread depth is less than 1/16 inch (1.6 mm).
  • Page 81: Battery Removal

    Maintenance Battery The motorcycle battery is a sealed, maintenance-free battery. Do not remove the battery cap strip for any reason. Keep the battery connections clean and tight at all times. WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.
  • Page 82: Battery Installation

    Maintenance Battery Installation WARNING! Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. 1.
  • Page 83: Handlebar Position

    Maintenance Handlebar Position On models equipped with two handlebar positions, the motorcycle is High manufactured with handlebars in the low position. Before changing Position handlebar position, check regulations in your area of operation. Operation with the handlebars in the high position may not be legal in all areas or for all riders.
  • Page 84: Side Covers

    Maintenance Side Covers Remove the left side cover to access the electronic Grommets control module, diagnostic connector and chassis-to- engine harness connector. Remove the right side cover to access the fuses, rear suspension air fitting, clutch cable adjuster, purge valve and flasher unit. Remove both side covers to access the seat screws.
  • Page 85: Saddlebag Bumpers

    Maintenance Saddlebag Bumpers Saddlebag bumpers (if equipped) can be removed. Be sure to retain the M6 screws, nut plates and spacer plates for future reinstallation. 1. Remove the saddlebags. 2. Remove the five (5) screws securing each bumper to the frame, along with the nut plate and spacer plate.
  • Page 86: Headlight Aim Inspection

    Maintenance Seat Removal / Installation 1. Remove the side covers. See page 80. Seat Screws 10 ft-lbs (13.5 Nm) 2. Remove the two seat screws. Tool: 6 mm Allen wrench 3. Lift the front of the seat upward and pull forward to disengage the tab at the rear of the seat.
  • Page 87 Maintenance Headlight Aim Adjustment (CROSS COUNTRY) 1. To adjust the headlamp vertically, remove the headlight bezel by pulling straight outward at the edges to release the spring clips. Loosen the adjustment screws evenly to adjust the beam downward. Tighten the adjustment screws evenly to adjust the beam upward.
  • Page 88: Fuse Replacement

    Maintenance Fuse Replacement NOTICE: Use fuses with the recommended amperage to avoid damage to the electrical system. Fuse Recommendations Fuse Application Fuse Size Fuse Application Fuse Size Engine 15 amp Reverse (if equipped) (on rear tire 25 amp debris flap) Fuel Pump/Ignition Coil 15 amp CROSS COUNTRY ONLY...
  • Page 89: Electrical Precautions

    Maintenance Electrical Precautions Be aware of the following precautions regarding the electrical system to avoid disruption of electrical signals and possible system malfunction. • DO use ONLY genuine VICTORY parts and accessories designed for your model and fol- low the instructions provided. •...
  • Page 90: Road Test

    Maintenance Elevating the Motorcycle WARNING! Serious injury or death can occur if the motorcycle tips or falls. Make sure the motorcycle will not tip or fall while elevated or while on the sidestand. Some procedures require raising the motorcycle to remove weight from the component being inspected.
  • Page 91: Troubleshooting

    Maintenance Troubleshooting For your personal safety, do not attempt inspection or repairs not fully described in this rider’s manual. Contact an authorized VICTORY dealer for service if you cannot determine the cause of a problem or if the inspection / repair exceeds your mechanical ability or tool resources.
  • Page 92 Maintenance Troubleshooting Shifting Difficulties or Hard to Find Neutral Possible Cause Possible Remedy/Action Shift Linkage Bushings Dry Or Worn Lubricate shift linkage. Engine Oil Level Incorrect Or Wrong Type Inspect level and quality of oil. See page 38. Clutch Damage Replace clutch.
  • Page 93: Cleaning And Storage

    Cleaning and Storage VICTORY Cleaning Products This section provides tips on the very best way to clean, polish and preserve every surface of your beautiful new VICTORY Motorcycle. We recommend the use of our new Pure VIC- TORY cleaning and polishing products and accessories, which have been specially designed to offer the best care possible for your VICTORY motorcycle.
  • Page 94 Cleaning and Storage Washing the Motorcycle There are two totally different styles of motorcycle washing and there is a Pure VICTORY Polish product for each style. Standard “Bucket Wash” This is the conventional way to wash your motorcycle. We recommend the use of Pure VIC- TORY Bike Wash Concentrate, a concentrated gentle product formulated to clean without diminishing the life of any durable polish.
  • Page 95 Cleaning and Storage Washing the Motorcycle Quick Clean-Ups For quick clean-ups between washings, or when water is not available, use Pure VICTORY Spray & Wipe Instant Detailer, a complete spray-and-wipe product designed to clean and polish all surfaces. It works quickly and easily and is silicone-free so it leaves no oily nor white residue.
  • Page 96 Cleaning and Storage Polishing the Motorcycle There are now two totally different styles of polishing or protecting your paint and chrome. Standard Method of Polishing Paint and Chrome Pure VICTORY Windshield, Paint and Chrome Polish is a unique formula designed to pro- duce a glass-like shine on painted or clear-coated finishes and chrome surfaces.
  • Page 97: Leather, Rubber And Vinyl Care

    Cleaning and Storage Polishing the Motorcycle Premium Polishing for Long-Lasting Protection This newer style of polishing paint and chrome utilizes the latest in high-quality polymer technology that provides the longest-lasting protection available in the polish industry today. Pure VICTORY Liquid Spray Wax for Windshields, Paint & Chrome is formulated for pol- ishing after washing and can be sprayed on wet or dry surfaces.
  • Page 98: Clean And Protect The Motorcycle

    Cleaning and Storage If you will not operate the motorcycle for several months, such as during the winter, store the motorcycle to prevent damage to the fuel system and the battery and to protect components from corrosion or deterioration. During storage you might use products that are potentially hazardous;...
  • Page 99: Battery Care

    Cleaning and Storage Engine Protection Change the engine oil. See page 57. Carbon deposits and combustion acids, normally sus- pended in the engine oil when in service, settle on internal engine components during stor- age. Settled deposits can cause engine damage or internal corrosion. Battery Care 1.
  • Page 100: Removal From Storage

    Cleaning and Storage Removal From Storage 1. Remove the cover and unlock the front forks (if locked). 2. Verify that tire pressure is at specification. 3. Install the battery and perform an electrical inspection. 4. Check the oil level. If the motorcycle was stored in an area subject to wide swings in temperature and humidity (such as outdoors), change the engine oil before starting the engine.
  • Page 101: Warranty

    If you have any questions regarding your warranty rights and responsibilities, you should contact VICTORY Motorcycle Divi- sion, Polaris Sales Inc., P.O. Box 47700, Hamel, Minnesota 55340-9960, or the California Air Resources Board, P.O. Box 8001, 9528 Telstar Avenue, El Monte, CA 91734-8001.
  • Page 102: Emissions Control System Warranty

    VICTORY Motorcycle Division, Polaris Sales Inc. - Limited Warranty on Emission Control System VICTORY Motorcycle Division, Polaris Sales Inc., (hereinafter VICTORY) warrants that each new 2009 and later VICTORY Motorcycle that includes as standard equipment a headlight, taillight and stoplight, and is street legal: A.
  • Page 103 Such maintenance may be performed at a service establishment or by any individual. The warranty period begins on the date the motorcycle is delivered to an ultimate purchaser. VICTORY Motorcycle Division, Polaris Sales, Inc. P.O. Box 47700 Hamel, MN 55340-9960...
  • Page 104: Victory Motorcycle Warranty Policy

    Warranty Registration form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). VICTORY MOTORCYCLES division of Polaris Sales Inc. suggests that you use your original selling dealer; however, you may use any VICTORY Motorcycle Ser- vicing Dealer to perform warranty service.
  • Page 105: Specifications

    Specifications CROSS ROADS CROSS COUNTRY Dimensions (Dimensions and specifications may vary with features, options and accessories) Overall Length 104.4 in. (265 cm) 104.4 in. (265 cm) 106.4 in. (270.3 cm) (Classic LE) 108.2 in. (274.8 cm) w/Trunk Overall Width 36 in. (91.4 cm) 39.2 in.
  • Page 106 Specifications CROSS ROADS / CROSS COUNTRY Chassis Front Suspension Type / Travel Telescopic Fork / 5.1 in. (13 cm) Front Fork Tube Diameter 43 mm Rear Suspension Type / Travel Single Monotube Air Adjustable Shock: 4.7 in. (12 cm) Swingarm Cast Aluminum with Constant Rate Linkage Front Brakes Dual 300 x 5 mm / Floating Rotor / 4 Piston Calipers...
  • Page 107: Engine Oil Recommendation

    Specifications Fuel Recommendation For best performance, use only unleaded gasoline with a 91 pump octane minimum (R+M/2 Method). DO NOT USE E-85 GASOLINE OR GASOLINE CONTAINING METHANOL. Using E85 or gasoline / methanol blends can result in poor starting and driveability, and may damage critical fuel system components.
  • Page 108: Audio System

    Audio System Overview Audio System Introduction Audio Controls Not all motorcycles are equipped an audio system. Motorcycles equipped with an audio system may not be equipped with all components discussed in the audio section of this manual. Components not installed at the factory can be purchased from and installed by your VICTORY dealer.
  • Page 109 Audio System Overview Citizens Band (CB) Radio Controls If equipped, the operator’s CB radio controls are located on the left handlebar above the audio controls. Operation of these controls is outlined in greater detail on the following pages. 1. Push-to-Talk (PTT): Press and hold the top or bottom of the button to transmit.
  • Page 110: System Operation

    Audio System Operation Audio System Power The ignition key must be in the ACC or ON position to use the audio system. VICTORY With the key in the ACC or ON position and audio system OFF, the screen will display “VICTORY”.
  • Page 111 Audio System Operation Selecting Audio Sources iPod source active: Press and release the MODE button until U.S. / European models (skipped if not equipped) the desired source is iPod Artist active. Title Playlist FM source active: AUX source active: U.S. / European models U.S.
  • Page 112 Audio System Operation Audio Tuning Memory Presets Use the tuner on the The audio system features 15 user-defined left control to select presets for storing favorite stations. radio stations. 1. To set a preset, Press and release press and TUNE (+) or TUNE release the (-) to locate stations MODE button...
  • Page 113 Audio System Operation Audio Mode Menus Entering Mode Menus Treble Setting Press and hold the Press TUNE (+) or TUNE (-) to adjust. MODE button until the system enters TREBLE 0 the audio system TUNE mode menus. Then press and release the MODE button TREBLE +3 until the desired...
  • Page 114 Audio System Operation Audio Mode Menus To change mode settings, enter the mode menu. Press TUNE (+) or TUNE (-) to change settings. Wait 5 sec- AUTO VOL CONTROL TUNE onds or push VOL (+) or VOL (-) to exit. Automatic Volume Control (AVC) AUTO VOL CONTROL When set, this feature will lower or raise the speaker/...
  • Page 115 Audio System Operation Audio Mode Menus Radio Data System (RDS) To change mode settings, enter the mode menu. Press TUNE (+) or TUNE (-) to Press TUNE (+) or TUNE (-) to turn the change settings. radio data system on or off. When on, the screen will display artist, song title, etc.
  • Page 116 Audio System Operation Audio Mode Menus Weather Band (WX) Weather band channels are broadcast by the To change mode settings, enter the mode National Oceanic and Atmospheric Admin- menu. Press TUNE (+) or TUNE (-) to istration (NOAA). NOAA operates more change settings.
  • Page 117: Cb Radio / Intercom (Icom)

    CB Radio / ICOM System CB/ICOM Introduction CB Channels In the U.S.A., refer to the Federal Commu- When the CB radio system is active, “CB” nications Commission (FCC) Plain Rules and the active channel will display. pamphlet accompanying this rider’s manual for a comprehensive guide of citizens band (CB) radio rules and regulations.
  • Page 118: Push-To-Talk (Ptt)

    CB Radio / ICOM System Push-to-Talk (PTT) Squelch Press and hold the top Squelch blocks unde- or bottom of the PTT sired signals and button to transmit over noise by allowing the CB radio. The passen- reception of signals ger must push and only over a specified hold the PTT button level.
  • Page 119 CB Radio / ICOM System Local/Distant CB Radio Mode To change mode settings, enter the mode menu. Press TUNE (+) or TUNE (-) to set CB LO / DX MODE the CB to local (LO) or distant (DX) mode. TUNE DISTANT Distant: Use this setting for weaker signals.
  • Page 120: Headset Receptacles

    CB Radio / ICOM System ICOM System Driver ICOM Volume Press and release ICOM on the left To change settings, enter the mode menu. control to activate Press TUNE (+) or TUNE (-) to adjust the intercom sys- settings. tem. ICOM VOL 15 When the inter- TUNE...
  • Page 121: Aux / Ipod

    AUX / iPod Getting Started iPod Song Control The ignition key must be in the ACC or ON Press and release TUNE (+) or TUNE (-) to position to use the audio system. change the tracks in the currently selected playlist.
  • Page 122: Ipod Playlists

    AUX / iPod iPod Playlists iPod Tuning Press TUNE (+) or TUNE (-) once to move To browse tracks by artist, playlist or album, one track forward or backward. Press and press and hold the PRE button to bring up hold the button to advance fast-forward or the selection screen.
  • Page 123: Xm Radio

    XM Radio About XM Radio XM Ready Subscription ® XM is North America’s number one satellite Once you have installed the XM Mini- radio company, offering an extraordinary Tuner Home Dock, inserted the XM Mini- variety of commercial-free music, plus the Tuner, connected the XM Mini-Tuner Home best in premier sports, news, talk radio, Dock to your XM Ready audio system, and...
  • Page 124: Xm Radio Menu Options

    XM Radio Getting Started XM Radio Menu Options The ignition key must be in the ACC or ON The XM radio system has unique menus position to use the audio system. that apply only to this system when the XM radio is the active source.
  • Page 125: Xm Radio Categories

    XM Radio XM Radio Categories XM Radio Channels With XM as the active source, use the Press TUNE (+) or TUNE (-) on the left MODE button to scroll to the XM Category control to change the channel. menu. The ALL CHANNELS category must be Press TUNE (+) or TUNE (-) on the left selected to scroll through every available control to change the category.
  • Page 126: Nav Mp3

    NAV MP3 Navigation MP3 Introduction Changing to NAV MP3 Mode Please read this manual and the GARMIN The ignition key must be in the ACC or ON ZUMO 660 NAV MP3 information pro- position to use the audio system. vided with your player to become familiar Press VOL (+) to turn the audio system on.
  • Page 127: Index

    Index About the Rider’s Manual....5 Braking ....... . . 49 ABS.
  • Page 128 Index Electrical Precautions ..... 85 Hand Grip Heater Switch ....28 Elevating the Motorcycle.
  • Page 129 Index Navigation MP3 ......122 Spark Plugs ......76 Speedometer .
  • Page 130 Index Throttle Inspection......41 Vents, Fairing ......34 Tilt Sensor .

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