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Eureka MAGNUM EB Basic Operation, Maintenance & Troubleshooting Manual

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MAGNUM EB
"BATTERY POWERED"
BASIC OPERATION, MAINTENANCE &
TROUBLESHOOTING MANUAL
__________________________________________________
EUREKA
S.r.l.
Via dell'Industria 32, 35013 CITTADELLA (PD) ITALY
Fax. ++39 -049 – 9481899
Tel. ++39 - 049 - 9481800
INTERNET: www.eurekasweepers.com E-MAIL: info@eurekasweepers.com

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  • Page 1 MAGNUM EB “BATTERY POWERED” BASIC OPERATION, MAINTENANCE & TROUBLESHOOTING MANUAL __________________________________________________ EUREKA S.r.l. Via dell’Industria 32, 35013 CITTADELLA (PD) ITALY Fax. ++39 -049 – 9481899 Tel. ++39 - 049 - 9481800 INTERNET: www.eurekasweepers.com E-MAIL: info@eurekasweepers.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TOPIC PAGE 1. INTRODUCTION 2. GENERAL NOTE 3. WARNINGS AND RECOMMENDATIONS 4. THE DASHBOARD 5. BASIC OPERATING CONTROLS 6. DANGER AND OBLIGATION SYMBOLS 7. USE AND MAINTENANCE OF THE SWEEPER STARTING THE ENGINE STARTING THE FUNCTIONS TURNING OFF THE MACHINE MOVING THE MACHINE PARKING BRAKE SERVICE BRAKE...

  • Page 3: Introduction

    “EUREKA S.r.l.” , leader manufacturer of sweeping machines, is pleased to welcome you as an owner of the “ MAGNUM EB” sweeper. We are sure that its use will give you great satisfaction and that while working with the MAGNUM EB you will have the opportunity to appreciate its quality, robustness, and versatility.

  • Page 5: The Dashboard

    MAGNUM “EB” – MAJOR COMPONENTS THE DASHBOARD PIC. A KEY SWITCH PRIMARY MOTOR SWITCH SECONDARY MOTOR SWITCH HOUR METER HYDRAULIC OIL TEMPERATURE WARNING LIGHT BATTERY CHARGE INDICATOR HEADLIGHTS & HORN SWITCH FILTER-SHAKER BUTTON MAIN BRUSH WARNING LIGHT 10. SIDE BRUSH MOTOR FUSE 11.

  • Page 6: Basic Operating Controls

    BASIC OPERATING CONTROLS HOUR METER: Indicates the total running hours of the machine (n° 4 pic. A). HYDRAULIC OIL TEMPERATURE WARNING LIGHT: If the temperature of the hydraulic oil in the tank exceeds 83° - 88°C the warning light will show. (n° 5 pic. A). IMPORTANT! You must stop the machine. BATTERY CHARGE INDICATOR: It indicates the remaining level of charge of the battery ( n°6 - pic.A ).

  • Page 7: Use And Maintenance Of The Sweeper

    USE AND MAINTENANCE OF THE SWEEPER Eureka sweepers should never be operated unless the operator is trained and authorised to operate the equipment and the sweepers are free of malfunctions. Malfunctioning equipment should be removed from service. Before starting the machine, make sure that main brush and side brushes are raised from the ground.

  • Page 8: Side Brush Control

    PIC. C SIDE BRUSH DRIVE SHAFT SIDE BRUSH The side brush can be raised or lowered by mean of the lever n°13 pic. A. NOTE! The side brush will rotate when: SIDE BRUSH CONTROL 1. The hopper is down and the lip is open; 2.

  • Page 9: Replacing The Rubber Flaps ( Right And Rear )

    PIC. E RIGHT SIDE RUBBER FLAP REAR RUBBER FLAP Open the rear panel (n° 7 pic. G) Take the multi-purpose key (n°1 pic. G.) REPLACING THE RUBBER FLAPS Open the bottom metal right panel (RIGHT AND REAR) Hook the key to the flaps then pull as indicated in pic. E. Replace the flaps.

  • Page 10: Checking The Hydraulic Oil Level

    PIC. G MULTI-PURPOSE KEY AIR EXHAUST FILTER PLUG - HYDRAULIC OIL TANK HYDRAULIC OIL LEVEL GAUGE HYDRAULIC OIL FILTER RIGHT PANEL Check periodically (every 100 hours) the oil level (n°4 pic. G). CHECKING THE HYDRAULIC OIL If level is low, add oil (plug n° 3 pic. G) up to the middle of indicator (n° 4 pic. G). LEVEL In case of leaks, consult a service centre.

  • Page 11: Towing The Machine

    PIC. I TOWING THE MACHINE Remove the foot panel n° 1. Release the bolt n° 2. Remove the chain joint n° 3. Remove the chain n° 4 . Re-assemble the foot panel n°1. Tow the machine without exceeding speed of 3 – 4 Km/h.

  • Page 12: Planned Maintenance Chart

    PLANNED MAINTENANCE CHART INTRODUCTION Regular maintenance on your sweeper results in better cleaning, faster cleaning, and a prolonged service life for the equipment and components. This section contains the following information to help you give your sweeper the maintenance attention it requires. WARNING: never attempt to perform any service on the equipment or components until the machine is OFF, the parking brake is LOCKED, the wheels are CHOCKED, the battery clamps are DISCONNECTED WARNING: The safety parts and devices must not be tampered with.
  • Page 13 TROUBLE-SHOOTING GUIDE WARNING! Any other type of service operation or test, with the exception of those shown in the engine’s manual or the battery’s manual, must be carried out by Authorised Service Centres only. PROBLEM CAUSE SOLUTION The machine will not start Flat or worn out battery Re-charge or replace the battery Fuse is blown...
  • Page 14 PROBLEM CAUSE SOLUTION Hopper will not raise 41. Hopper load is too heavy 41. Dump more frequently 42. Pump is faulty 42. Check and repair\replace pump 43. Hydraulic distributor is faulty 43. Check and repair\replace it 44. Lift cylinder is faulty 44.

  • Page 15: The Optional Polyester Bag Filter

    THE OPTIONAL POLYESTER BAG FILTER optional polyester bag filter is particularly recommended in presence of very fine dust and applications such as cement plants, chalk plants, talcum powder plants and other similar products. To achieve best performances, shake the filter often ( every 15 – 20 minutes ) or at least prior to dump the dirt. NOTE: the dirt container must be lowered to the floor when shaking the filter.
  • Page 16 CONTROL AND MAINTENANCE SERVICE 1° SWEEPER MODEL MAGNUM EB MONTH YEAR WORKING HOURS AT 50 HOURS DATE Before starting the service operation look at the machine and check carefully if there are leaks of oil or battery liquid. Then lift the hood and check the same inside the machine.
  • Page 17 CONTROL AND MAINTENANCE SERVICE 2° SWEEPER MODEL MAGNUM EB MONTH YEAR WORKING HOURS AT 100 HOURS DATE Before starting the service operation look at the machine and check carefully if there are leaks of oil or battery liquid. Then lift the hood and check the same inside the machine.
  • Page 18 CONTROL AND MAINTENANCE SERVICE 3° SWEEPER MODEL MAGNUM EB MONTH YEAR WORKING HOURS AT 200 HOURS DATE Before starting the service operation look at the machine and check carefully if there are leaks of oil or battery liquid. Then lift the hood and check the same inside the machine.
  • Page 19 CONTROL AND MAINTENANCE SERVICE 4° SWEEPER MODEL MAGNUM EB MONTH YEAR WORKING HOURS AT 300 HOURS DATE Before starting the service operation look at the machine and check carefully if there are leaks of oil or battery liquid. Then lift the hood and check the same inside the machine.
  • Page 20 CONTROL AND MAINTENANCE SERVICE 5° SWEEPER MODEL MAGNUM EB MONTH YEAR WORKING HOURS AT 400 HOURS DATE Before starting the service operation look at the machine and check carefully if there are leaks of oil or battery liquid. Then lift the hood and check the same inside the machine.
  • Page 21 CONTROL AND MAINTENANCE SERVICE 6° SWEEPER MODEL MAGNUM EB MONTH YEAR WORKING HOURS AT 500 HOURS DATE Before starting the service operation look at the machine and check carefully if there are leaks of oil or battery liquid. Then lift the hood and check the same inside the machine.
  • Page 22 CONTROL AND MAINTENANCE SERVICES SWEEPER MODEL MAGNUM EB MONTH YEAR WORKING HOURS DATE AT 600 HOURS: SEE 100 HOURS THE SERVICE HAS BEEN EFFECTED BY: DISTRIBUTOR’S STAMP NAME: _____________________________ SURNAME: _____________________________ SIGNATURE:_____________________________ MONTH YEAR WORKING HOURS DATE AT 700 HOURS: SEE 200 HOURS THE SERVICE HAS BEEN EFFECTED BY: DISTRIBUTOR’S STAMP...
  • Page 23 This warranty does not extend to labor charges, handling charges or transport charges. This warranty does not extend to the MAGNUM EB, or its parts, that have been subject to misuse, accident or improper handling, installation, maintenance or application, nor does it extend to the MAGNUM EB and/or parts which have been repaired or altered outside Eureka’s plant or the facility...

  • Page 24: Installation Form

    Warranty claims will be evaluated only if the following Installation Form will be sent by fax or by mail, filled in all its parts, to Eureka’s headquarter within thirty (30) days after the machine’s installation. PLEASE RETAIN THE ORIGINAL COPY WITHIN THE MANUAL.
  • Page 25 ALLEGATO N. A1 DICHIARAZIONE DI CONFORMITA' 98/37/CEE, 73/23/CEE, 93/68/CEE 89/336/CEE, 92/31/CEE Noi:EUREKA S.r.l. Via dell’Industria 32 35013 CITTADELLA (PD) dichiariamo sotto la nostra esclusiva responsabilità che il prodotto SPAZZATRICE: MODELLO:__________________________________ N°. TELAIO:__________________________________ al quale questa dichiarazione si riferisce è conforme alle seguenti norme: ...

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