Siemens SINAMICS G120P Hardware Installation Manual
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Siemens SINAMICS G120P Hardware Installation Manual

Siemens SINAMICS G120P Hardware Installation Manual

Power module pm230, ip20 / push through
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SINAMICS G120P
Power Module PM230, IP20 / Push through
Hardware Installation Manual · 03/2012
SINAMICS
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  • Page 1 SINAMICS G120P Power Module PM230, IP20 / Push through Hardware Installation Manual · 03/2012 SINAMICS Answers for industry.
  • Page 3 ___________________ Power Module PM230, IP20 / Push Introduction through ___________________ Safety notes ___________________ Installing/Mounting SINAMICS ___________________ Connecting SINAMICS G120P ___________________ Power Module PM230, IP20 / Push Service and maintenance through ___________________ Technical specifications Hardware Installation Manual ___________________ Accessories ___________________ Appendix...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents Introduction..............................7 Safety notes............................... 9 Installing/Mounting........................... 13 Installation conditions........................13 Power losses and air cooling requirements .................14 Mounting the Power Modules ......................16 3.3.1 Build-in Power Modules - IP20.....................16 3.3.2 Push-through Power Modules - IP54...................19 Control Unit installation ........................22 Connecting ..............................
  • Page 6 Table of contents Appendix..............................55 Further information on your converter..................55 A.1.1 Manuals for your inverter ......................55 A.1.2 Configuring support........................56 A.1.3 Product Support .......................... 56 Electromagnetic compatibility ..................... 57 A.2.1 Definition of the EMC Environment and Categories ..............57 A.2.2 Compliance with EMC Environment and Categories..............

  • Page 7: Introduction

    Introduction Power Modules PM230 The Power Module PM230 is part of the modular inverter family SINAMICS G120. PM230 Power Modules, are focused on the HVAC industry sector especially for pump and fan applications. The Power Modules are available with class- A filter or unfiltered in a rated-power range from 0.37 kW …...
  • Page 8 Introduction Power Module PM230, IP20 / Push through Hardware Installation Manual, 03/2012, A5E03448282B AA...

  • Page 9: Safety Notes

    Safety notes It has to be ensured by the machine manufacturer, that the line-side overcurrent protection equipment interrupts within 5 s (immovable equipment and modules in immovable equipment) in the case of minimum fault current (current on complete insulation failure to accessible conductive parts that are not live during operation and maximum current loop resistance).
  • Page 10 Safety notes WARNING Protective earthing conductor current As the earth leakage for the inverter can be greater than AC 3.5 mA, a fixed earth connection is required and the minimum size of the protective earth conductor shall comply with the local safety regulations for high leakage current equipment. The inverter can cause a DC current in the protective earthing conductor.
  • Page 11 (refer to the catalogue for the type of fuse). Repair WARNING Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
  • Page 12 Safety notes These components may only be operated in closed housings or in higher-level control cabinets with protective covers that are closed, and when all of the protective devices are used. These components may only be handled by qualified and trained technical personnel who are knowledgeable and observe all of the safety information and instructions on the components and in the associated technical user documentation.

  • Page 13: Installing/Mounting

    Installing/Mounting Installation conditions General rules for the environmental protection of the Power Modules To ensure that the power module is installed in the correct environmental conditions, please ensure that you adhere to the following guidelines: ● The Power Modules are designed –...

  • Page 14: Power Losses And Air Cooling Requirements

    Installing/Mounting 3.2 Power losses and air cooling requirements WARNING To ensure the safe operation of the equipment, it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in this manual. Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installation (e.g.
  • Page 15 Installing/Mounting 3.2 Power losses and air cooling requirements 5. Avoid short circuits of the cooling air using air barriers, if necessary Figure 3-1 Air barriers for avoiding cooling air short circuits 6. Provide an adequate cabinet with sufficient ventilation and suitable air filters. The power losses and the required air flow of the Power Modules are given in the section Specifications (Page 44) of this Manual.

  • Page 16: Mounting The Power Modules

    Installing/Mounting 3.3 Mounting the Power Modules Mounting the Power Modules The Power Modules are designed to be mounted in accordance with the dimensional drawings, in a cabinet using bolts, nuts and washers. Note  Due to EMC, it is recomended to fix the inverter on an electrically conductive cabinet wall. In case of a Push through unit the electrical connection is achieved by fixing the Power Module with the recommended bolts and screws on the electrical conductive cabinet wall.
  • Page 17 Installing/Mounting 3.3 Mounting the Power Modules Table 3- 1 Dimensions and distances Frame Size Dimensions (mm) Distances (mm) Height Width Depth Waste Cooling heat FSA filtered /unfiltered 62.3 FSB filtered /unfiltered FSC filtered /unfiltered FSD unfiltered FSD filtered FSE unfiltered FSE filtered FSF unfiltered FSF filtered...
  • Page 18 Installing/Mounting 3.3 Mounting the Power Modules Figure 3-3 Mounting the shielding Plate, FSD ... FSF Power Module PM230, IP20 / Push through Hardware Installation Manual, 03/2012, A5E03448282B AA...

  • Page 19: Push-Through Power Modules - Ip54

    Installing/Mounting 3.3 Mounting the Power Modules 3.3.2 Push-through Power Modules - IP54 Mounting Frame It is recommended that the optional mounting frame is used to install the Push through unit in a cabinet. The mounting frame contains the necessary seals and frame to maintain an IP54 rating.
  • Page 20 Installing/Mounting 3.3 Mounting the Power Modules Drill patterns, dimensions and distances of Power Modules PM230, PT Power Module PM230, IP20 / Push through Hardware Installation Manual, 03/2012, A5E03448282B AA...
  • Page 21 Installing/Mounting 3.3 Mounting the Power Modules Table 3- 2 Dimensions Frame Size Dimensions (mm) Height Width Depth FSA filtered /unfiltered 125.9 117.7 53,1 FSB filtered /unfiltered 153.9 117.7 53,1 147.5 34.5 FSC filtered /unfiltered 410,5 117.7 53,1 30.5 Fixing: FSA/FSB/FSC: Screws M5, 3 Nm Using a screen termination kit: FSA: + 84 mm;...

  • Page 22: Control Unit Installation

    Installing/Mounting 3.4 Control Unit installation Control Unit installation The Control Unit is snapped onto the Power Module as shown in the figure. To disconnect the CU push the release button on top of the The process of fitting the Control Unit to the Power Module is the same technique independent from the type of Control Unit or...

  • Page 23: Connecting

    Connecting Prerequisites If the inverter is installed properly, mains and motor connections can be established. It is urgently requiered to comply with the following notes: WARNING Mains and motor connections A fixed location, non varying connection is necessary because of a leakage current. Isolate the mains electrical supply before making or changing connections to the unit.

  • Page 24: Mains And Motor Connection

     An RCD/RCM type B superresistant is used (e.g. a SIQUENCE circuit breaker by Siemens).  The trip limit of the RCD/RCM is 300 mA  The neutral of the supply is grounded ...

  • Page 25: Motor Cable Length

    The permissible motor cable length also depends on the cable type and the chosen pulse frequency (Page 51). 4.1.2 Motor connection Star and delta connection Siemens motors show on the inside of the terminal box a diagram of both connection methods:  Star connection (Y)  Delta connection (Δ) The motor rating plate provides information about the correct connection data.

  • Page 26: Mains And Motor Terminals, Fsa

    Connecting 4.1 Mains and Motor Connection 4.1.3 Mains and Motor Terminals, FSA ... FSC The figure shows the layout of mains and motor terminals. The Power Modules are fitted with two-part- connectors. The removable part of the connector can be unplugged from the power module by pressing the release catch.

  • Page 27: Emc Compliant Connection

    Connecting 4.2 EMC compliant connection EMC compliant connection 4.2.1 Avoiding electromagnetic interference Only the concurrent use of filtering, grounding and shielding ensure an installation in accordance with the EMC requirements. The next sections cover all of the most important rules for the installation of inverter and drive systems.

  • Page 28: Cabinet Design

    Connecting 4.2 EMC compliant connection  Zone A: Supply connection Limit values for conducted interference emissions and conducted interference immunity must not be exceeded  Zone B: Power electronics Sources of interference  Zone C: Controller and sensors Potentially susceptible equipment Zone D: Motor, braking resistor and...

  • Page 29: Cabling

    Connecting 4.2 EMC compliant connection ● All connections should be made so that they are permanent. Screwed connections on painted or anodized metal components must be made either by means of special contact washers, which penetrate the isolating surface and establish a metallically conductive contact, or by removing the isolating surface on the contact points.
  • Page 30 Connecting 4.2 EMC compliant connection Cables outside the cabinet ● All power cables (line supply cables, cables to braking resistors, as well as motor cables) must be routed seperately from signal and data cables. The minimum distance should be approximately 25 cm / 9.84 in. ●...

  • Page 31: Equipotential Bonding

    Connecting 4.2 EMC compliant connection 4.2.5 Equipotential bonding Equipotential bonding ● Equipotential bonding within a cabinet element has to be established by means of a suitable mounting plate (back plane), to which all metallic housings of the devices and additional components integrated in the cabinet element (e. g. converter or line filter) are connected.
  • Page 32 Connecting 4.2 EMC compliant connection Figure 4-1 Grounding and high-frequency equipotential bonding measures in the drive system and in the plant Power Module PM230, IP20 / Push through Hardware Installation Manual, 03/2012, A5E03448282B AA...
  • Page 33 Connecting 4.2 EMC compliant connection Additional measures Finely stranded, braided copper cables have to be routed in parallel with the cable shields in the following cases: ● Old installations with already existing unscreened cables ● Cables with poor high-frequency properties ●...

  • Page 34: Emc-Compliant Wiring

    Connecting 4.2 EMC compliant connection 4.2.6 EMC-compliant wiring EMC compliant wiring of the Power Module Using two examples, the following diagram shows the EMC-compliant installation of Power Modules with and without shield plate. Note Power Modules PM240-2 and PM230, FSA … FSC For an EMC-compliant installation, you must use the shield plate.
  • Page 35 Connecting 4.2 EMC compliant connection ① ⑦ Line supply connection Serrated collar ② ⑧ Motor connection Cable tie ③ ⑨ Power supply cable (unshielded) Metal mounting plate (unpainted and with a good electrical conductivity) ④ ⑩ Motor connection cable (shielded) Shield plate (option) ⑤...
  • Page 36 Connecting 4.2 EMC compliant connection Power Module PM230, IP20 / Push through Hardware Installation Manual, 03/2012, A5E03448282B AA...

  • Page 37: Service And Maintenance

    The actual intervals at which maintenance procedures are to be performed depend on the installation conditions and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.

  • Page 38: Replacing The Cooling Fan

    Service and maintenance 5.2 Replacing the cooling fan Replacing the cooling fan The service life of the cooling fan The average service life of the cooling fans is 40,000 hours. In practice, however, the service life may deviate from this value. Especially a dusty environment can occlude the fan. The fan must be replaced in good time to ensure that the inverter is available.
  • Page 39 Service and maintenance 5.2 Replacing the cooling fan Cooling fan replacement for FSD … FSF Removal ● Power-down the inverter ● Disconnect all the cables from the Power Module ①② ● Remove the fan retaining board ( ③ ● Release the fan cable connectors ( ④⑤...
  • Page 40 Service and maintenance 5.2 Replacing the cooling fan Power Module PM230, IP20 / Push through Hardware Installation Manual, 03/2012, A5E03448282B AA...

  • Page 41: Technical Specifications

    Technical specifications Converters for Canadian installations (cUL): FSA … FSC In order that the system is cUL-compliant, use cUL-certified fuses type J or Siemens fuses of the 3NE1 type. Use only copper wire approved for 75°C . Install the converter with any external recommended suppressor with the following features: ●...
  • Page 42 Technical specifications Common performance ratings of the Power Module Feature Specification Line voltage 3 AC 380 V … 480 V ± 10% Output voltage 3 AC 0 V … input voltage * 0.95 (max.) Input frequency 50 Hz … 60 Hz, ± 3 Hz Output frequency 0 Hz …...
  • Page 43 The load characteristics shown in the diagram are only examples. We recommend the use of the "SIZER" engineering software to select the appropriate Power Modules using duty cycles. See Sizer download (http://support.automation.siemens.com/WW/view/en/10804987/130000). Definitions 100 % of the permissible input current with a load cycle according to ...

  • Page 44: Specifications

    Technical specifications 6.1 Specifications Specifications Note For the Power Modules PM230, IP20, the low overload values (LO) are identical to the rated values. Table 6- 1 PM230, IP20, Frame Sizes A, 3 AC 380 V … 480 V Order No. - Unfiltered 6SL3210…...
  • Page 45 Technical specifications 6.1 Specifications Table 6- 3 PM230, IP20, Frame Sizes A, 3 AC 380 V … 480 V Order No. - Unfiltered 6SL3210… …1NE17-7UL0 Order No. - Filtered 6SL3210… …1NE17-7AL0 LO power 3 kW LO input current 8.0 A LO Output current 7.7 A HO power...
  • Page 46 Technical specifications 6.1 Specifications Table 6- 5 PM230, IP20, Frame Sizes B, 3 AC 380 V … 480 V Order No. - Unfiltered 6SL3210… …1NE21-0UL0 …1NE21-3UL0 …1NE21-8UL0 Order No. - Filtered 6SL3210… …1NE21-0AL0 …1NE21-3AL0 …1NE21-8AL0 LO power 4 kW 5.5 kW 7.5 kW LO input current 10.5 A...
  • Page 47 Technical specifications 6.1 Specifications Table 6- 7 PM230, IP20, Frame Sizes C, 3 AC 380 V … 480 V Order No. - Unfiltered 6SL3210… …1NE22-6UL0 …1NE23-2UL0 …1NE23-8UL0 Order No. - Filtered 6SL3210… …1NE22-6AL0 …1NE23-2AL0 …1NE23-8AL0 LO power 11 kW 15 kW 18.5 kW LO input current 26.9 A...
  • Page 48 Technical specifications 6.1 Specifications Table 6- 9 PM230, IP20, Frame Sizes D, 3 AC 380 V … 480 V Order No. - Unfiltered 6SL3210… …1NE24-5UL0 …1NE26-0UL0 Order No. - Filtered 6SL3210… …1NE24-5AL0 …1NE26-0AL0 LO power 22 kW 30 kW LO input current 42 A 56 A LO output current...
  • Page 49 Technical specifications 6.1 Specifications Table 6- 11 PM230, IP20, Frame Sizes F, 3 AC 380 V … 480 V Order No. - Unfiltered 6SL3210… …1NE31-1UL0 …1NE31-5UL0 Order No. - Filtered 6SL3210… …1NE31-1AL0 …1NE31-5AL0 LO power 55 kW 75 kW LO input current 102 A 135 A LO output current...

  • Page 50: Derating Data

    Technical specifications 6.2 Derating data Derating data 6.2.1 Operational temperature and temperature derating Output current [%] Output current [%] Ambient operating temperature [°C] Ambient operating temperature [°C] 6.2.2 Operational altitude and altitude deratings Voltage The clearance within the converter can isolate surge voltages in accordance with overvoltage category III in compliance with the EN 60664-1 regulation up to 2000 m above sea level.

  • Page 51: Operational Power And Voltage Derating

    Technical specifications 6.2 Derating data 6.2.3 Operational power and voltage derating 6.2.4 Current reduction depending on pulse frequency Table 6- 12 Current reduction depending on pulse frequency LO base Output base-load current at pulse frequency of load 2 kHz 4 kHz 6 kHz 8 kHz 10 kHz...

  • Page 52: Permissible Shock And Vibration Values

    Technical specifications 6.3 Permissible shock and vibration values Permissible shock and vibration values ● Long-term storage in the transport packaging according to Class 1M2 to EN 60721-3- 1: 1997 ● Transport in the transport packaging according to Class 2M3 to EN 60721-3-2: 1997 ●...

  • Page 53: Accessories

    Accessories Mounting Frames Order numbers ● FSA: 6SL3260-6AA00-0DA0 ● FSB: 6SL3260-6AB00-0DA0 ● FSC: 6SL3260-6AC00-0DA0 The option package contains all necessary nuts and gaskets. Tightening torque for fixing mounting frame and converter for all frame sizes: 3 … 3.5 Nm. Dimensonal drawings Power Module PM230, IP20 / Push through Hardware Installation Manual, 03/2012, A5E03448282B AA...
  • Page 54 Accessories Power Module PM230, IP20 / Push through Hardware Installation Manual, 03/2012, A5E03448282B AA...

  • Page 55: Appendix

    Appendix Further information on your converter A.1.1 Manuals for your inverter Table A- 1 Manuals for your converter Depth of Manual Contents Languages Download or order number information Getting Started Installing the converter and English, Download manuals Control Units CU230P-2; commissioning.

  • Page 56: Configuring Support

    (www.siemens.com/sinamics-g120) SINAMICS G converters Italian, French, Spanish Online catalog (Industry Ordering data and technical English, Mall) information for all SIEMENS German products SIZER The overall configuration tool for English, You obtain SIZER on a DVD SINAMICS, MICROMASTER German, (Order number: 6SL3070-0AA00-0AG0)

  • Page 57: Electromagnetic Compatibility

    Appendix A.2 Electromagnetic compatibility Electromagnetic compatibility The SINAMICS G120 drives have been tested in accordance with the EMC Product Standard EN 61800-3:2004. Details see declaration of conformity A.2.1 Definition of the EMC Environment and Categories Classification of EMC performance The EMC environment and categories are defined within the EMC Product Standard EN 61800-3:2004., as follows: Environments First Environment...

  • Page 58: Compliance With Emc Environment And Categories

    Appendix A.2 Electromagnetic compatibility A.2.2 Compliance with EMC Environment and Categories EMC Emissions Note To fulfill the requirements of EN 61800-3:2004 all drives have to be installed in accordance with the manufacturer’s guidelines and in accordance with good EMC practices. See also: EMC compliant connection (Page 27).

  • Page 59: Emc Limit Values In South Korea

    Appendix A.2 Electromagnetic compatibility EMC / Immunity The Power Modules have been tested in accordance with the immunity requirements of category C3 – Second Environment – and fulfill the requirements according 61800-38. Note The immunity requirements apply equally to both filtered and unfiltered Power Modules. Harmonic currents Typical harmonic current (% of rated input current) at U Note...

  • Page 60: Standards

    G120 fulfils all requirements of the EMC Directive as defined by the EMC Product Standard for Power Drive Systems EN 61800-3. ISO 9001 Siemens I DT MC operates a quality management system, which complies with the requirements of ISO 9001. UL508C ●...

  • Page 61: Abbreviations

    Appendix A.4 Abbreviations Download certificates Certificates can be downloaded from the internet under the following link: Certificates (http://support.automation.siemens.com/WW/view/en/22339653/134200) Abbreviations Abbreviation State Alternating Current Communauté Européenne Control Unit Direct current Digital input DIP switch Digital output Equivalent circuit diagram European Economic Community...
  • Page 62 Appendix A.4 Abbreviations Power Module PM230, IP20 / Push through Hardware Installation Manual, 03/2012, A5E03448282B AA...

  • Page 63: Index

    Index Hotline, 56 Industry Mall, 56 Air barrier, 15 IP20 protection, 13 Catalog, 56 Leakage current, 23 Category C1, 57 Category C2, 57 Category C3, 57 Classification of EMC performance, 57 Configuring support, 56 Maintenance Cooling, 14 Cleaning, 37 cUL-compliant installation, 41 Contamination, 37 Current reduction, 51 Dirt, 37...
  • Page 64 Index Technical specifications, 42 PPE, 14 Pulse frequency, 51 Push through Mounting Frame, 19 Questions, 56 Safety notes Electrical installation, 23 Second Environment, 57 Service life of the fan, 38 SIZER, 56 Specifications, 42 Standards EN 61800-3, 57 Star/Delta connection, 25 Support, 56 Technical specifications Power Module, 42...
  • Page 66 Siemens AG Subject to change without notice Industry Sector © Siemens AG 2010 Drive Technologies Motion Control Systems Postfach 3180 91050 ERLANGEN GERMANY www.siemens.com/sinamics-g120...

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