3M -Matic AccuGlide 3 200a Instructions And Parts List
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3M -Matic AccuGlide 3 200a Instructions And Parts List

Adjustable case sealer with taping heads
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Instructions and Parts List
3M-Matic
200a
Type 40800
Adjustable
Case Sealer
with
AccuGlide 3
Taping Heads
Serial No.
For reference, record machine serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
™
™
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2009 44-0009-2072-6 (A120709-NA)

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Summary of Contents for 3M 3M-Matic AccuGlide 3 200a

  • Page 1 Serial No. production delays. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of, 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
  • Page 2 This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic 200a-NA Adjustable case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St.

  • Page 3: Replacement Parts And Service Information

    $10.00 restocking charge per invoice on returned parts 3M-Matic ™ , AccuGlide ™ and Scotch ™ are Trademarks of 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2009 44-0009-1851-4 (H031008-NA)
  • Page 4 THIS PAGE IS BLANK...
  • Page 5 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identifi cation plate. 3M Industrial Adhesives and Tapes 3M-Matic ™...
  • Page 6 THIS PAGE IS BLANK...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS - MANUAL 1: 200a Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch) 200a Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ................ i - ii Table of Contents .........................
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  • Page 9 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................15 5.2 Overseas Shipment Packaging (Optional) ................15 5.3 Handling and Transportation of Uncrated Machine ............. 15 5.4 Machine Storage ......................... 15 6. Unpacking 6.1 Uncrating ..........................
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  • Page 11 TABLE OF CONTENTS (continued) 12. Operation 12.1 Operator’s Correct Working Position ................25 12.2 Starting the Machine ......................25 12.3 Starting Production ......................25 12.4 Tape Replacement ......................25 12.5 Box Size Adjustment ......................25 12.6 Cleaning ........................... 25 12.7 Table of Adjustments ......................25 12.8 Safety Devices Inspection ....................
  • Page 12 ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Fig.

  • Page 13: Introduction

    1-INTRODUCTION 1.1 Manufacturing Specifi cations / Description / Intended Use The 3M-Matic 200a Adjustable Case Sealer with AccuGlide 3 Taping Heads is designed to apply a “C” ® clip of Scotch pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted containers.

  • Page 14: How To Read And Use The Manual

    2009 Copyright 3M 2009 All rights reserved possible dangers are identifi ed by the symbol: The manufacturer reserves the right to change the product at any time without notice Publication © 3M 2009 44-0009-2072-6. 1.2.4 How to Update the Manual in Case of 1.2.1 Importance of the Manual...

  • Page 15: General Information

    2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine 2.2 Data for Technical Assistance and Service 2009 February 200a-NA...

  • Page 16: Warranty / Contents

    3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than fi...

  • Page 17: Safety

    3-SAFETY 3.1 General Safety Information 3.2 Explanation of Signal Word and Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular atten- tion to sections marked by the symbol: This safety alert symbol identifi es important messages in this manual.

  • Page 18: Table Of Warnings

    3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. Figure 3-2 − Allow only properly trained and qualifi...
  • Page 19 3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from WARNING Sharp Blade tape cutoff blades under orange blade guards. The blades are extremely sharp. IMPORTANT! Tape cutting blade. Never remove the safety device which covers the blade on the top and bottom taping units.

  • Page 20: Operator's Qualifi Cations Defi Nition

    3-SAFETY (continued) 3.4 Operator's Qualifi cations WARNING - Machine Operator - Mechanical Maintenance Technician • To reduce the risk associated with - Electrical Maintenance Technician mechanical and electrical hazards: - Manufacturer’s Technician/Specialist − Read, understand, and follow all safety (See Section 3.11) and operating instructions before operating or servicing the case sealer.

  • Page 21: Operator's Required Skill Levels

    3-SAFETY (continued) Skill 2a: Electrical Maintenance Technician 3.11 Operator's Skill Levels Required to Perform This operator is trained to use the machine as the the Main Operations on the Machine MACHINE OPERATOR and in addition is able to: • Work with the safety protection disconnected The Table shows the minimum operator's skill for •...

  • Page 22: Component Locations

    3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Upper Taping Head Height Adjustment Emergency Handle Stop Switch Upper Head...

  • Page 23: Table Of Warnings And Replacement Labels

    3.13 Table of Warnings and Replacements Labels (continued) DOWN 78-8095-1628-8 78-8095-1141-9 78-8113-8912-9 78-8070-1336-8 78-8070-1366-5 78-8070-1318-6 78-8113-6717-2 78-8062-4266-1 78-8060-8481-6 Leg Height Adjustment Label (not shown) 78-8070-1339-2 3M Logo 78-8070-1329-3 (not shown) Figure 3-10 - Replacement Labels / 3M Part Numbers 2009 February 200a-NA...

  • Page 24: Power Requirements

    Electrical: 115 Volt,60Hz, 1.9 A (220 watts) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate Box drive belt speed is approximately 0.5 m/s [100 feet per minute].

  • Page 25: Tape Roll Diameter

    4-SPECIFICATIONS (continued) Specifi cations 6. Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. ® (Accommodates all system roll lengths of Scotch fi lm tapes.) 7. Tape Application Leg Length – Standard 70 mm ± 6mm [2.75 inch ±. 25 inch ] Tape Application Leg Length –...

  • Page 26: Machine Dimensions

    4-SPECIFICATIONS (continued) Right Side Left Side Box Travel 10. Machine Dimensions Minimum 1350 [Inches] [31] [36 1/2] [53] [18] [24***] [24 1/2] Maximum 2185 [Inches] [86***] [35***] * Infeed/Exit conveyors are optional ** Casters are optional *** When columns are adjusted to upper position, "B" minimum/maximum dimension decreases by 90 mm [3 1/2 inches] and "H"...

  • Page 27: Handling And Transportation Of Uncrated Machine

    5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.

  • Page 28: Unpacking

    6-UNPACKING 6.1 Uncrating Removal of Pallet Loosen and remove nuts and brackets using the The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1). open end spanner supplied in the tool box (Figure 6-4). Figure 6-4 Figure 6-1 A cardboard box is located under the machine body.

  • Page 29: Installation

    7-INSTALLATION 7.1 Operating Conditions The machine should operate in a dry and relatively clean environment (See Specifi cations). 7.2 Space Requirements for Machine Operation and Maintenance Work Minimum distance from wall (Figure 7-1): A = 1000mm. B = 700mm. Minimum height = 2700mm. Figure 7-2 7.4 Machine Set-Up / Bed Height Adjust machine bed height.

  • Page 30: Assembly Completion

    7-INSTALLATION (continued) Cut the plastic ties holding the lower taping head in 7.5 Removal of Plastic Ties position (Figure 7-6). Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Figure 7-6 Figure 7-4 Cut the plastic strap which attaches the strip and the 7.6 Assembly Completion...

  • Page 31: Outboard Tape Roll Holder

    7-INSTALLATION (continued) One Way Tension 7.7 Completion of Taping Heads Roller See Manual 2 for Complete Instructions: Tension 1. Place the Upper Taping Head in a convenient Wrap working position .2. Use Figure 7-8 and tape threading label. Roller Position the tape supply roll so the adhesive Knurled side of tape is facing the front of the taping head Roller...

  • Page 32: Theory Of Operation

    8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further push- ing causes the two top and bottom belts to drive the box through the taping heads which automatically seal the top and bottom seams.

  • Page 33: Box Width Adjusting Knobs

    9-CONTROLS 9.1 Box Width Adjusting Knobs Figure 9-1 9.2 Box Height Adjusting Crank Figure 9-2 9.3 Start/Stop Buttons Start/Stop Button Figure 9-3 E-Stop Button 9.4 Lockable Emergency Stop Button Figure 9-4 200a-NA 2009 February...

  • Page 34: Emergency Stop Button (Latching)

    10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards 10.3 Electric System Both the top and bottom taping units have a blade The electric system is protected by a ground wire guard. (See Manual 2: AccuGlide™ 3 Taping whose continuity has been tested during the fi nal Heads - 2 inch).

  • Page 35: Set-Up And Adjustments

    11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Place box on infeed end of frame bed and align top fl ap center seam with arrows on front of upper frame. Move in and lock the side by tightening the appropriate knobs (Figure 11-1).
  • Page 36 11 - SET UP AND ADJUSTMENTS (continued) Figure 11-5 Figure 11-4 Figure 11-6 11.5 Special Set-Up Procedure for Outer Column Repositioning Moving the outer columns up one set of mounting holes increases the maximum box height handled by the 200a-NA case sealer and decreases the minimum conveyor bed height. 1 - Place solid blocks approx.

  • Page 37: Operation

    12-OPERATION 12.1 Operator's Correct Working Position and 12.3 Starting Production Operational Flow (Figure 12-1). After having adjusted the machine according to the box dimensions (height-width), let the machine run without cartons and check its safety devices. Then start the working cycle. 12.4 Tape Replacement and Threading See Manual 2: AccuGlide™...
  • Page 38 12-OPERATION (continued) 12-OPERATION 12.9 Trouble Shooting Guide 12.9 TROUBLE SHOOTING GUIDE PROBLEM PROBLEM CAUSE CAUSE CORRECTION CORRECTION PROBLEM CAUSE CORRECTION When pressing the ON button The lockable emergency stop Release the emergency stop When pressing the ON button, the The lockable emergency stop Release the emergency stop the machine does not start button is pressed...

  • Page 39: Trouble Shooting

    12-OPERATION (continued) 12.9 Trouble Shooting Guide (continued) 12-OPERATION PROBLEM PROBLEM PROBLEM CAUSE CAUSE CAUSE CORRECTION CORRECTION CORRECTION Drive belts break Worn belt Replace belt Drive belts break. Worn belt. Replace belt. Squeaking noise as boxes Dry compression rollers Lubricate compression rollers Squeaking noise as boxes pass pass through machine Dry compression rollers.
  • Page 40 12-OPERATION (continued) 12.9 Trouble Shooting Guide (continued) 12-OPERATION PROBLEM CAUSE CORRECTION PROBLEM CAUSE CORRECTION The blade does not cut tape The blade is dull and/or has Replace the blade The blade does not cut tape or the The blade is dull and/or has broken Replace the blade.

  • Page 41: Safety Measures (See Section 3)

    13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. 13.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Qualifi...

  • Page 42: Drive Belt Replacement

    13.8 Box Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Lower Drive Belts (Figure 13-4) 1. Remove and retain center plate (A) and four (4) screws.

  • Page 43: Drive Pulley Ring

    13-MAINTENANCE AND REPAIRS (continued) 13.9 Drive Pulley Rings Before installing a new belt, check the orange plastic drive pulley rings for wear. If torn, broken, or worn smooth, replace the rings (Figure 13-6). Figure 13-6 WARNING • To reduce the risk associated with mechanical and electrical hazards: - Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads.
  • Page 44 13-MAINTENANCE AND REPAIRS (continued) Refer to Figure 13-8 and adjust belt tension as follows: 1. Remove and retain center plate/front cover and four screws. 2. Loosen, but do not remove, M10 lock nut with a 17 mm open end wrench. 3.
  • Page 45 13-MAINTENANCE AND REPAIRS (continued) 13.11 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...
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  • Page 47: Statement Of Conformity

    14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine (ELV) The machine is composed of the following materials: - Steel structure - Nylon rollers - Drive belts in PVC - Nylon pulleys For machine disposal, follow the regulations published in each country.
  • Page 48 THIS PAGE IS BLANK...

  • Page 49: Electric Diagrams

    16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 2009 February 200a-NA...
  • Page 50 THIS PAGE IS BLANK...
  • Page 51 • SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. IMPORTANT! The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
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  • Page 53 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confi rm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative.
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  • Page 55 200a Adjustable Case Sealer Figure 10440 Figure 2798 Figure 5593 Figure 3431 Figure 5592 Figure 15237 Figure 2796 Figure 10937 Figure 5594 Figure 3430 Frame Assemblies 2009 February 200a-NA...
  • Page 56 200a 14 - 31 Figure 15237/1 2009 February 200a-NA...
  • Page 57 200a Figure 2795 (Page 1 of 2) Figure 15237/1 Ref. No. 3M Part No. Description 15237-1 2795-1 78-8070-1513-2 Frame – Drive 15237-2 2795-2 78-8070-1514-0 Spacer 15237-3 2795-3 78-8070-1515-7 Spacer 15237-4 2795-4 26-1003-5829-5 Screw – Hex Hd, M6 x 12 2795-5 78-8070-1518-1 Spacer –...
  • Page 58 200a Figure 15237/2 2009 February 200a-NA...
  • Page 59 200a Figure 2795 (Page 2 of 2) Figure 15237/2 Ref. No. 3M Part No. Description 15237-36 2795-36 78-8052-6710-7 Roller – Idler 15237-37 2795-37 78-8052-6709-9 Washer – Special 15237-38 2795-38 78-8010-7435-8 Washer – Lock, M6 15237-39 2795-39 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16...
  • Page 60 200a Figure 2796 2009 February 200a-NA...
  • Page 61 200a Figure 2796 Figure 2796 Ref. No. 3M Part No. Description 2796-1 78-8070-1536-3 Support – Guide Arm 2796-2 78-8010-7169-3 Screw – Hex Hd, M6 x 12 2796-3 26-1000-0010-3 Washer – Flat, M6 2796-4 78-8070-1537-1 Lever With Pivot 2796-5 78-8070-1538-9 Bushing...
  • Page 62 200a 1 - 2 Figure 2798 2009 February 200a-NA...
  • Page 63 200a Figure 2798 Figure 2798 Ref. No. 3M Part No. Description 2798-1 78-8070-1557-9 Compression Roller Assembly – Right 2798-2 78-8070-1558-7 Compression Roller Assembly – Left 2798-3 78-8070-1559-5 Support – Compression Roller 2798-4 78-8054-8648-3 Pressure Roller 2798-5 78-8070-1560-3 Stud – Roller Mounting...
  • Page 64 200a 13 12 21 14 Figure 10440 2009 February 200a-NA...
  • Page 65 200a Figure 10440 Figure 10440 Ref. No. 3M Part No. Description 10440-1 78-8076-4633-2 Tape Roll Bracket Assembly 10440-2 78-8070-1565-2 Tape Drum Bracket Assembly 10440-3 78-8070-1566-0 Bracket – Tape Drum 10440-4 78-8070-1395-4 Bracket – Bushing Assembly 10440-5 78-8070-1568-6 Cap – Bracket...
  • Page 66 200a Optional Figure 3430 2009 February 200a-NA...
  • Page 67 200a Figure 3430 Figure 3430 Ref. No. 3M Part No. Description 3430-2 78-8091-0306-8 Bed Conveyor 3430-3 78-8091-0307-6 Support – Drive 3430-4 26-1003-5842-8 Screw – Hex Hd, M8 x 20 3430-5 78-8017-9318-9 Washer – Plain, 8 mm 3430-6 78-8076-5381-7 Leg Assembly – Inner W/Stop...
  • Page 68 200a 11 12+13+ 14+15 Figure 3431 2009 February 200a-NA...
  • Page 69 200a Figure 3431 Figure 3431 Ref. No. 3M Part No. Description 3431-1 78-8060-8489-9 Column – Outer 3431-2 78-8060-8490-7 Plate – Column Mounting 3431-3 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr, M8 x 20 3431-4 78-8017-9318-9 Washer – Plain, 8 mm...
  • Page 70 200a Figure 5592 2009 February 200a-NA...
  • Page 71 200a Figure 5592 Figure 5592 Ref. No. 3M Part No. Description 5592-1 78-8091-0508-9 Bar – Supporting 5592-2 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 5592-3 78-8100-1042-7 Washer – /15 x 6.35 x 2 5592-4 78-8113-6756-0 Side Plate – Right, W/English Language Label...
  • Page 72 200a Figure 5593 2009 February 200a-NA...
  • Page 73 200a Figure 5593 Figure 5593 Ref. No. 3M Part No. Description 5593-1 78-8091-0660-8 Housing – Wire 5593-2 78-8076-4702-5 Grommet – /28 5593-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 5593-4 78-8076-4636-5 Strap – Wire 5593-5 78-8010-7163-6 Screw - Hex Hd, M5 x10...
  • Page 74 200a Figure 5594 2009 February 200a-NA...
  • Page 75 200a Figure 5594 Figure 5594 Ref. No. 3M Part No. Description 5594-1 78-8094-6379-3 Support – Box 5594-2 78-8113-6759-4 Enclosure – W/English Language Label 5594-3 78-8094-6381-9 Screw – Soc Hd, M4 x 15 5594-4 78-8005-5740-3 Washer – Plain, 4 mm 5594-5 26-1003-6914-4 Nut –...
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  • Page 77: Spare Parts / Ordering

    Serial No. _____________________________________ delays. For reference, record taping head(s) serial number(s) here. AccuGlide is a Trademark of 3M Industrial Adhesives and Tapes ™ 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2009 44-0009-2070-0 (A022009)
  • Page 79 Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/ machine name, machine type, and serial number that are located on the identifi cation plate (For example: Model 700a - Type 39600 - Serial Number 13282).
  • Page 80 THIS PAGE IS BLANK...
  • Page 81 3M-Matic , AccuGlide and Scotch are Trade- ™ ™ ™ 3M Industrial Adhesives and Tapes marks of 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2009 44-0009-1852-2 (F031008)
  • Page 82 THIS PAGE IS BLANK...
  • Page 83 Instruction Manual ™ AccuGlide Upper and Lower Taping Heads - 2 Inch Type 10800 Table of Contents Page Replacement Parts and Service Information .................... i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual.................... Important Safeguards ..........................

  • Page 84: Equipment Warranty And Limited Remedy

    If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi...

  • Page 85: Intended Use

    Scotch pressure-sensitive fi lm box sealing tape to other than 3M-Matic™ case sealers. This includes ® the top and/or bottom center seam of regular slotted replacement of other types of taping, gluing or containers.
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  • Page 87: Taping Head Contents / How To Use Manual

    (ELV), a glossary with a defi nition of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition February 2009/Copyright 3M 2009. All rights reserved The manufacturer reserves the right to change the product at any time without notice Publication ©...

  • Page 88: Important Safeguards

    Important Safeguards This safety alert symbol identifi es CAUTION important safety messages in this manual. READ AND UNDERSTAND • THEM BEFORE INSTALLING OR To reduce the risk associated with muscle OPERATING THIS EQUIPMENT. strain: − Use proper body mechanics when removing or installing taping heads that are Explanation of Signal Word Consequences moderately heavy or may be considered...
  • Page 89 Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Upper Taping Head Label 78-8137-3317-3 Lower Taping Head Label 78-8137-3316-5 Figure 1-1 Replacement Labels/3M Part Numbers 78-8070-1335-0 2009 February AccuGlide 3 Taping Head - 2"...

  • Page 90: Specifi Cations

    Guard Width – 107mm [4.2 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifi cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.5 m/s [100 feet per minute].

  • Page 91: Dimensional Drawing

    Specifi cations Figure 2/1 Dimensional Drawing 2009 February AccuGlide 3 Taping Head - 2"...

  • Page 92: Installation

    fi le a damage claim immediately with the to 90mm [3-1/2 inches]. transportation company and also notify your 3M Note – AccuGlide™ 3 Upper and Lower Taping Representative. Heads - 2 Inch is supplied with a buffi ng arm guard.

  • Page 93: Operation

    Operation Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Applying Roller Orange Knife Guard Tape Cut-Off Knife Threading Needle Wrap Roller Buffi ng Roller Buffi ng Arm Cover Knurled Roller Applying Tension Wrap Roller Mechanism Spring One-Way Tension Roller Tape Adhesive Side...

  • Page 94: Tape Loading - Upper Taping Head

    Operation (Continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running •...
  • Page 95 Operation (Continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown. WARNING Figure 3-4 – Tape Loading/Threading •...

  • Page 96: Maintenance

    Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 97: Cleaning

    Maintenance (Continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...

  • Page 98: Adjustments

    Adjustments WARNING • To reduce risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is Figure 5-1 –...

  • Page 99: Applying Mechanism Spring

    Adjustments (Continued) WARNING • To reduce risk associated with shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running.

  • Page 100: One-Way Tension Roller

    Adjustments (Continued) WARNING • To reduce the risk associated with One-Way shear, pinch, and entanglement Tension hazards: Roller - Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is running...

  • Page 101: Troubleshooting Guide

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape is threaded incorrectly The tape must go around the wrap The tape leg on the front of the case is too long roller before going around the one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 102 Troubleshooting (Continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...

  • Page 103: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 2 inch Qty.

  • Page 104: Replacement Parts Illustrations And Parts List

    Refer to the fi rst page of this instruction manual "Replacement Parts and Service Information" for replacement parts ordering information. IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2009 February...
  • Page 105 ™ Taping Head Assemblies - AccuGlide 3 Upper and Lower Taping Heads - 2 Inch Figure 10401 Figure 10925 (Upper) Figure 10924 (Lower) Figure 10923 Figure 10922 Figure 10919 (Upper) Figure 10921 Figure 10920 (Lower) 2009 February AccuGlide 3 Taping Head - 2"...
  • Page 106 17 18 Figure 10925 – Upper Head 2009 February AccuGlide 3 Taping Head - 2"...
  • Page 107 Figure 10925 – 2" Upper Head Ref. No. 3M Part No. Description 10925-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly 10925-2 78-8137-3295-1 Frame – Front Upper Assembly 10925-3 78-8068-4143-9 Guide – #1 10925-4 78-8068-4144-7 Guide – #2 10925-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12...
  • Page 108 12 11 Figure 10922 – Upper and Lower Heads 2009 February AccuGlide 3 Taping Head - 2"...
  • Page 109 Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10922-1 78-8133-9509-8 Applying Arm #1 10922-2 78-8133-9510-6 Applying Arm #2 10922-3 78-8070-1221-2 Plate – Tape 10922-4 78-8070-1309-5 Shaft Roller 10922-5 78-8070-1367-3 Roller – Knurled Assembly 10922-6 78-8070-1266-7 Roller –...
  • Page 110 Figure 10919 – Upper Head 2009 February AccuGlide 3 Taping Head - 2"...
  • Page 111 Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description 10919-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10919-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10919-3 78-8052-6575-4 Shaft – Roller 10919-4 78-8137-1398-5 Roller - Buffi ng Assembly...
  • Page 112 Figure 10923 – Upper and Lower Heads 2009 February AccuGlide 3 Taping Head - 2"...
  • Page 113 Figure 10923 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Buffi ng 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw – Bearing Shoulder 10923-6 26-1003-5829-5 Screw –...
  • Page 114 Figure 10921 – Upper and Lower Heads 2009 February AccuGlide 3 Taping Head - 2"...
  • Page 115 Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off Weldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher...
  • Page 116 11 15 Figure 10401 – Upper and Lower Heads 2009 February AccuGlide 3 Taping Head - 2"...
  • Page 117 Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – Tape Drum, 50 mm 10401-3 78-8017-9169-6 Nut – M18 x 1 10401-4 78-8098-8827-0 Tape Drum Sub Assembly – 2 Inch Wide...
  • Page 118 Figure 10924 – Lower Head 2009 February AccuGlide 3 Taping Head - 2"...
  • Page 119 Figure 10924 – 2" Lower Head Ref. No. 3M Part No. Description 10924-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly 10924-2 78-8137-3297-7 Frame – Front Lower Assembly 10924-3 78-8068-4144-7 Guide – #2 10924-4 78-8068-4143-9 Guide – #1 10924-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12...
  • Page 120 Figure 10920 – Lower Head 2009 February AccuGlide 3 Taping Head - 2"...
  • Page 121 Figure 10920– Lower Head Ref. No. 3M Part No. Description 10920-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10920-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10920-3 78-8052-6575-4 Shaft – Roller 10920-4 78-8137-1398-5 Roller - Buffi ng Assembly 10920-5 78-8070-1220-4 Spacer –...
  • Page 122 THIS PAGE IS BLANK...

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