Jackson TempStar Series Installation, Operation And Service Manual
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Jackson TempStar Series Installation, Operation And Service Manual

Door-type dishmachines
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INSTALLATION, OPERATION,
AND SERVICE MANUAL
®
TEMPSTAR
SERIES DOOR-TYPE DISHMACHINES
TempStar
®
HH Manual • 07610-002-23-32-AC

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  • Page 1 INSTALLATION, OPERATION, AND SERVICE MANUAL ® TEMPSTAR SERIES DOOR-TYPE DISHMACHINES TempStar ® HH Manual • 07610-002-23-32-AC...
  • Page 2 The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service.
  • Page 3 Added hi-limit thermostat setpoint instructions. Updated schematic and control box to reflect rotary switch. 1-10-13 8252 QOF NDB- 3-7-13 Updated Jackson logo and company name. Updated warranty page. 3-24-14 Removed "Stop" page. Converted manual from Quark to InDesign. 4-16-14 8291 Changed pgs.
  • Page 4 REVISION HISTORY Revision Revision Applicable Made by Details Letter Date QOF-386 Replaced Plumbing Booster Inlet diagram, pg. 54. 11-23-15 1-8-16 Updated schematic on pg. 70. QOF-386 Changed item 12 on pg. 39 to 05700-003-07-76. Added 05700-004-23-78, 05700-004-23-79, and 05700-004-23- 1-11-16 80 to view (pg.
  • Page 5 NOMENCLATURE ® TempStar Door-type dishmachine; electrically-heated, high-temp, hot-water sanitizing, with booster heater. ® TempStar HH-E Door-type dishmachine; ENERGY STAR qualified, electrically-heated, ® high-temp, hot-water sanitizing, with booster heater. ® TempStar HH NB Door-type dishmachine; electrically-heated, high-temp, hot-water sanitizing, no rinse booster. The manufacturer provides ®...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS GUIDES Symbols ............................1 Abbreviations & Acronyms ......................1 SPECIFICATIONS Machine Dimensions ........................2 Dimensions - Pressure Regulator Option ..................3 Dimensions - Side-mount Control Box ..................4 Dimensions - Left-side Control Box ....................5 Dimensions - Ventless ........................6 Table Dimensions ..........................
  • Page 7 TABLE OF CONTENTS OPERATION Operating Instructions ......................... 20 Preparation ........................20 Power Up ........................20 Filling the Wash Tub ....................... 20 Ware Preparation ......................20 Daily Machine Preparation ..................... 20 Warm-up Cycles ......................21 Washing a Rack of Ware ....................21 Operational Inspection....................
  • Page 8 TABLE OF CONTENTS PARTS Plumbing Options ........................62 Solenoid Valve & Vacuum Breaker Parts ..................63 Drain Quench Assembly ......................64 Steam Coil Assembly ........................65 Motors & Heaters ........................66 Frame Assembly .......................... 67 Wash & Rinse Assemblies ......................68 460 V Machine Transformer Mounting Box .................

  • Page 9: Symbols

    GUIDES GUIDES SYMBOLS - risk of injury to personnel. WARNING - risk of damage to equipment. CAUTION - risk of electrical shock. - caustic chemicals. - reference data plate. - lockout electrical power. - important note. NOTICE ABBREVIATIONS & ACRONYMS ANSI - American National Standards Institute CFM - Cubic Feet per Minute GHT - Garden Hose Thread...

  • Page 10: Specifications

    MACHINE DIMENSIONS SPECIFICATIONS LEGEND 4 in [102 mm] A - Drain 1 1/2" NPT B - Water Inlet 3/4" NPT C - Electrical Connection All dimensions from the floor can be increased 2" using the machine's adjustable feet. [641 mm] 4 in [102mm] 15 in [387mm]...

  • Page 11: Dimensions - Pressure Regulator Option

    DIMENSIONS - PRESSURE REGULATOR OPTION SPECIFICATIONS LEGEND A - Drain 1 1/2" NPT B - Water Inlet 3/4" NPT 4 [102mm] C - Electrical Connection All dimensions from the floor can be increased 2" using the machine's adjustable feet. 4 [102mm] 25 [637mm] 17 [432mm] 25 1/4 [641mm]...

  • Page 12: Dimensions - Side-Mount Control Box

    DIMENSIONS - SIDE-MOUNT CONTROL BOX SPECIFICATIONS LEGEND LEGEND 4 [101mm] A - Drain 1 1/2" NPT A - DRAIN 1 1/2" IPS B - Water Inlet 3/4" NPT B - WATER INLET 3/4" IPS 4 [102mm] C - Electrical Connection C - ELECTRICAL CONNECTION 4 [102mm] All dimensions from the floor can be...

  • Page 13: Dimensions - Left-Side Control Box

    DIMENSIONS - LEFT-SIDE CONTROL BOX SPECIFICATIONS LEGEND A - Drain 1 1/2" NPT B - Water Inlet 3/4" NPT 4 [102mm] C - Electrical Connection All dimensions from the floor can be 15 1/4 [388mm] increased 2" using the machine's adjustable feet.

  • Page 14: Dimensions - Ventless

    LEGEND A) DRAIN 1 B) WATER INLET C) ELECTRICAL CONNECTIONS All vertical dimensions are ± 1/2" due to DIMENSIONS - VENTLESS adjustable bullet feet SPECIFICATIONS LEGEND A - Drain 1 1/2" NPT B - Water Inlet 3/4" NPT 101mm) C - Electrical Connection All dimensions from the floor can be 88 (2235m increased 2"...

  • Page 15: Table Dimensions

    TABLE DIMENSIONS SPECIFICATIONS Remove the front dress panel from the dishmachine if mounting the dishmachine in a corner NOTICE installation with side tables. Corner installation will trap the panel, making it difficult to remove. 4” (10.2 cm) MINIMUM TABLE DIMENSIONS CORNER INSTALLATION 20 1/2”...

  • Page 16: Operating Parameters

    OPERATING PARAMETERS SPECIFICATIONS OPERATING CAPACITY: WATER REQUIREMENTS: Normal Cycle TempStar HH & TempStar HH Ventless: Racks per Hour Dishes per Hour 1325 Wash Temperature (minimum) (°F/°C) 150/66 Glasses per Hour 1908 Rinse Temperature (minimum) (°F/°C) 180/83 Inlet Water Temperature: Medium Cycle 12 kW Rinse Heater (°F/°C) 140/60 Racks per Hour...

  • Page 17: Electrical Requirements

    ELECTRICAL REQUIREMENTS SPECIFICATIONS Typical Electrical Circuit is based on: NOTICE 1. 125% of the full amperage load of the machine. 2. Typical fixed-trip circuit breaker sizes as listed in the NEC (latest edition). Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes.

  • Page 18: Installation

    INSTRUCTIONS INSTALLATION INSPECTION Before installing the unit, check the packaging and machine for damage. If the packaging is damaged, the machine might also be damaged. If there is damage to both packaging and machine, do not throw away the packaging. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition.

  • Page 19: Water Supply Connections

    INSTRUCTIONS INSTALLATION If water hardness tests at greater than 5 GPG, install the HTS-11 into the water WATER SUPPLY line before the dishmachine’s incoming water connection point using copper pipe. CONNECTION: Observe proper inlet/outlet water directions. A water shut-off valve should be WATER HARDNESS installed to allow access for service.

  • Page 20: Chemical Connections

    INSTRUCTIONS INSTALLATION CHEMICAL Detergent Connect detergent by removing the bulkhead fitting on the back of the machine and CONNECTIONS replacing it with the appropriate dispensing equipment. Chemical connections should be made by the chemical supplier. Using deionized water or other aggressive fluids will result in corrosion and failure of components and will void the warranty.

  • Page 21: Electrical Power Connections

    INSTRUCTIONS INSTALLATION ELECTRICAL POWER Electrical and grounding conductors must comply with the applicable portions of the National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. CONNECTIONS The data plate is located on the right side of the dishmachine. Refer to the data plate for machine operating requirements, machine voltage, total amperage and serial number.

  • Page 22: Ventless Mounting Instructions

    VENTLESS MOUNTING INSTRUCTIONS INSTALLATION Due to shipping constraints, the Ventless/Energy Recovery assembly is not mounted by the manufacturer. These instructions show how to mount the Ventless/Energy Recovery assembly onto the Ventless machine. TOOLS REQUIRED: 7/16” Wrench • 9/16” Wrench • •...
  • Page 23 VENTLESS MOUNTING INSTRUCTIONS INSTALLATION Reinstall the four 1/4-20 bolts that were removed in step 1 with a 7/16 wrench. They insert into the machine on the right and left corners. Connect pressure gauge with a 9/16 wrench. Connect the two hoses using an adustable wrench. The hoses are cut- to-length and will only reach their intended connection point.
  • Page 24 VENTLESS MOUNTING INSTRUCTIONS INSTALLATION Locate the wire connectors at the top of the unit and connect the white and black wires from the base unit. Slide wire into the hole and push the lever down. Tidy up the wires and lock them in place with the P-Clamp on top of the unit. P-Clamp You now have a fully-assembled unit.

  • Page 25: Programming Exhaust Fan Timer

    PROGRAMMING EXHAUST FAN TIMER INSTALLATION 1. Apply power (120, 208, or 240 VAC) to the A1 & A2 terminals. Timer Wiring with Correct Wire Colors Light Gray Yellow Dark Gray Red/Yellow Yellow/Black 2. Hold down the SET and ADJ buttons for at least three seconds. 3.

  • Page 26: Testing Exhaust Fan Timer

    TESTING EXHAUST FAN TIMER INSTALLATION STEP ACTION RESULT Apply power (120, 208, or 240 VAC) to the A1 & A2 terminals. Idle state. Make control signal connection at B1. No control signal is Remains in idle state. applied. Apply control signal (logic high). Relay closes (ports 15-18).

  • Page 27: False Panel Instructions

    FALSE PANEL INSTRUCTIONS INSTALLATION Rack rail removed and repositioned for a corner operation. False Panel Positioned in Unit 1. Remove the rack assembly from the dishmachine. 2. The false panel will mount inside of the dishmachine. 3. Position the panel in the dishmachine on the side to be closed. 4.

  • Page 28: Operating Instructions

    OPERATING INSTRUCTIONS OPERATION Before operating the unit, verify the following: PREPARATION 1. The tank is clean and free of debris. 2. The wash arms, rinse arms, sump strainer, and scrap screen are all installed correctly. 3. The standpipe is installed. Wash &...

  • Page 29: Warm-Up Cycles

    OPERATING INSTRUCTIONS OPERATION For the first operation of each day, it might be necessary to run the machine through WARM-UP CYCLES three cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly.

  • Page 30: Shutdown & Cleaning

    OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 4. Remove the sump strainer and scrap screen. CLEANING 5. Use a hand-scraper to scrape foodsoil into a trash basket. 6. Rinse with pre-rinse hose and replace. 7. Remove all wash and rinse arms. 8. Remove the end-caps from the arms. 9.
  • Page 31 OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 10. Use a small wire or toothpick to remove remaining debris or lime deposits from the nozzles. CLEANING 11. Flush the arms with water. 12. Replace end-caps and ensure they have been tightened. 13. Spray or wipe out interior of the machine. 14.

  • Page 32: Detergent Control

    DETERGENT CONTROL OPERATION DETERGENT Detergent usage and water hardness are two factors that contribute greatly to how efficiently this dishmachine will operate. Using detergent in the proper amount can CONTROL become a source of substantial savings. A qualified water treatment specialist can determine what is needed for maximum efficiency from the detergent.

  • Page 33: Delime Instructions

    DELIME INSTRUCTIONS OPERATION To delime the machine, follow the steps below. The tank capacities of the machine DELIMING can be found in the Specifications section of this manual. 1. Remove rinse arms and place in sink with deliming solution. 2. Disconnect or turn off chemical feeder pumps. 3.

  • Page 34: Maintenance Preventative Maintenance

    PREVENTATIVE MAINTENANCE MAINTENANCE The manufacturer highly recommends that any maintenance and repairs not specifically PREVENTATIVE discussed in this manual be performed only by qualified service personnel. Performing MAINTENANCE maintenance on your dishmachine may void your warranty, lead to larger problems, or even cause harm to the operator.

  • Page 35: Rinse Arm Maintenance

    RINSE ARM MAINTENANCE MAINTENANCE BEARING 1. Unscrew the rinse arm from the manifold. REPLACEMENT Disconnect electrical power supplies and 2. Take the retaining clip off with a flathead screwdriver. lockout/tagout in accordance with appropriate procedures and codes at the disconnect switch. 06401-004-33-51 3.
  • Page 36 RINSE ARM MAINTENANCE MAINTENANCE 7. Place one of the washers from the kit on the rinse arm. BEARING REPLACEMENT One of the washers from the kit is used in this step. 8. Put the bearing from the kit on top of the washer. The bearing from the kit is used in this step.

  • Page 37: Troubleshooting

    COMMON PROBLEMS TROUBLESHOOTING WARNING! Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. WARNING PROBLEM POSSIBLE CAUSE...
  • Page 38 COMMON PROBLEMS TROUBLESHOOTING WARNING! Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. WARNING PROBLEM POSSIBLE CAUSE...

  • Page 39: Parts

    TOP-MOUNT CONTROL BOX PARTS 07610-002-23-32-AC...
  • Page 40 TOP-MOUNT CONTROL BOX PARTS 07610-002-23-32-AC...
  • Page 41 TOP-MOUNT CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Control Box Weldment 05700-003-30-14 Timer Bracket 05700-003-02-08 Locknut, 6-32 (Not Shown) 05310-373-03-00 Heater Contactor 05945-109-01-69 Terminal Block 05940-011-48-27 Locknut, 10-24 05310-373-01-00 Contactor, Wash Motor 05945-002-74-20 Relay 05945-111-47-74 Relay (460 V, 3-Phase, 5-Wire Only) 05945-111-89-75 Light, Green 05945-111-44-43...
  • Page 42 TOP-MOUNT CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Fuse Holder, 6-Pole (Not Shown) 05920-002-42-13 Screw, 6-32 x 3/8" with Tooth Washer (Not Shown) 05305-002-25-91 Decal, Dispenser Connection (Not Shown) 09905-003-34-09 Decal, Dispenser Connection (460 V Unit Only) (Not Shown) 09905-004-43-81 Timer, Universal 05945-003-75-23 Locknut, 10-32 (Not Shown)

  • Page 43: Side-Mount Control Box

    SIDE-MOUNT CONTROL BOX PARTS 07610-002-23-32-AC...
  • Page 44 SIDE-MOUNT CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Bracket, Electrical Box Mounting 05700-002-18-48 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00 Washer, 1/4-20 ID 05311-174-01-00 Control Box Weldment, Right-hand 05700-002-06-48 Control Box Weldment, Left-hand 05700-002-23-08 Contactor, 4-Pole, 220 V, 1-Phase 05945-109-01-69 No Booster, Steam Models, and LT Screw, 10-32 x 1/2"...
  • Page 45 SIDE-MOUNT CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Cover, Control Box Weldment 05700-002-06-51 Cover, Control Box Weldment (Not Shown) (LT Only) 05700-004-22-50 Bolt, 10-32 x 1/2" Slotted Truss 05305-173-04-00 Switch, Rotary Selector (Not on LT) 05930-003-97-61 Switch, Operation 05930-301-53-00 Decal, Control Box Cover 09905-003-97-39 Decal, Control Box Cover (Not Shown) (LT Only) 09905-004-22-33...

  • Page 46: Hood Assembly

    HOOD ASSEMBLY PARTS 07610-002-23-32-AC...
  • Page 47 HOOD ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Hood Weldment 05700-003-52-53 Hood Weldment, HH-E 05700-004-49-92 Hood Support Assembly 05700-004-13-45 Left Back Inner Door Guide 05700-031-76-34 Right Back Outer Door Guide 05700-031-76-80 Right Back Inner Door Guide 05700-031-76-35 Left Back Outer Door Guide 05700-031-76-33 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00...

  • Page 48: Cantilever Arm/Door Assemby

    CANTILEVER ARM/DOOR ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Cantilever Arm 05700-004-14-29 Sleeve, Cantilever Arm 05700-000-85-69 Screw, 1/4-20 x 1 1/2" Hex 05305-274-23-00 Washer, 1/4" ID 05311-174-01-00 Locknut, 1/4-20 Low-profile with Nylon Insert 05310-374-02-00 Plug, Cantilever 05340-011-35-00 Connecting Link 05700-021-92-45 Spring Pin, 1/4" x 1 1/8" 05315-407-06-00 Yoke Assembly 05700-000-75-77...
  • Page 49 CANTILEVER ARM/DOOR ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Nut, 3/8-16 Hex 05310-276-01-00 Door, Upper, Left and Right Assemblies (Not Shown) 05700-002-01-30 Door, Upper, Left and Right Weldment 05700-002-29-59 Glide, Upper Door 05700-002-00-83 Door, Lower, Right Assembly (Not Shown) 05700-002-01-33 Door, Lower, Right 05700-004-14-17 Glide, Lower Door 05700-002-23-64...

  • Page 50: Tub Assembly

    TUB ASSEMBLY PARTS 10, 11 Solid State Thermostat 14, 11 31, 30 30 31 22 23 27, 28 07610-002-23-32-AC...
  • Page 51 TUB ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Tub Weldment 05700-002-01-25 Rack Assembly 05700-002-01-00 Bulk Head Plug 04730-609-05-00 See "Motor & Pump Assembly" Motor Assembly and "Motors & Heaters” page. Gasket 05700-111-35-03 O-ring 05330-111-35-15 Bolt, Hex 3/8-16 x 1 1/4" 05305-276-10-00 Lower Wash Manifold Weldment 05700-031-46-00 Suction Strain Weldment...
  • Page 52 TUB ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Cover, Wash Heater 05700-031-47-57 Decal, Warning-Disconnect Power 09905-004-08-16 Decal, Hi-Limit 09905-011-84-32 Thermostat Bracket 05700-011-81-64 Wash Heater Gasket 05330-011-47-79 Thermostat, Regulating 05930-510-02-79 Kit, Wash Thermostat Replacement 06401-003-18-22 Thermostat, brass fitting, two jumper wires, and instructions) Thermostat, Hi-limit 05930-011-49-43 Fitting, 1/4"...

  • Page 53: Motor & Pump Assembly

    MOTOR & PUMP ASSEMBLY PARTS Complete Motor and Pump Assembly 06105-002-01-29 ITEM DESCRIPTION PART NUMBER Casing 05700-002-82-57 Impeller 05700-002-82-50 Mechanical Seal 05330-002-34-22 Motor Bolt 05700-002-82-55 Motor Adapter 05330-002-82-53 Motor 06105-002-82-60 Seal Plate 05700-002-82-52 Case O-ring 05330-002-34-23 Case Screws 05700-002-82-54 Complete Motor Mount Assembly 06105-004-13-10 ITEM DESCRIPTION...

  • Page 54: Steam Tub Assembly

    STEAM TUB ASSEMBLY PARTS 10, 11 14, 11, 15 Solid State Thermostat 22, 23 27, 28 ITEM DESCRIPTION PART NUMBER Tub Weldment 05700-002-63-13 * Represents an item not shown. Rack Assembly 05700-002-01-00 Bulk Head Plug Nut, 1/4”-20 Serrated Nut 04730-609-05-00 Bracket, Motor Support Weldment 05310-011-66-49 05700-002-68-31...
  • Page 55 STEAM TUB ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Strainer Weldment 05700-003-07-76 Wash Overflow Weldment 05700-001-25-69 Support, Ball Stop Lift 05700-002-91-55 Ball Stop Lift 05700-003-07-50 Shim, Overflow Support 05700-002-96-48 Overflow Support Bracket 05700-001-27-55 O-ring 05330-400-05-00 Clamp, Hose 1 5/16” to 2 1/4” 04730-719-01-37 Discharge Hose 05700-011-88-24...

  • Page 56: Rinse Tank Assembly

    RINSE TANK ASSEMBLY PARTS Complete Assemblies 230 V, 14 kW 70 ◦ Rise - 06401-004-19-57 240 V, 12 kW 40 ◦ Rise - 06401-004-19-55 410 V, 12 kW 40 ◦ Rise - 06401-004-19-56 415 V, 12 kW 40 ◦ Rise - 06401-004-19-54 See "Motors &...

  • Page 57: Ventless Rinse Tank Assembly

    VENTLESS RINSE TANK ASSEMBLY PARTS Complete Assembly 05700-004-21-95 (2 PLC'S) (2 PLC'S) (8 PLC'S) (8 PLC'S) (3 PLC'S) ITEM DESCRIPTION PART NUMBER Booster Tank Weldment - Ventless HH 05700-004-21-83 Gasket, Wash Heater 05330-011-47-79 Heater, 10 kW, 230 V 04540-021-62-57 Probe, Thermistor 4" 06685-004-17-26 Booster Tank Cover 05700-004-21-94...

  • Page 58: Inlet Plumbing

    INLET PLUMBING PARTS 07610-002-23-32-AC...
  • Page 59 INLET PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Y-strainer, 3/4” NPT Brass 04730-717-02-06 Nipple, 3/4" x 1 3/8" Closed Brass 04730-207-34-00 Bracket, Incoming Plumbing Support 05700-021-34-02 Tee, 3/4" x 3/4" x 1/4" Brass 06685-111-88-34 Valve, Ball Test Cock, Bronze 04810-011-72-67 Gauge, Pressure 1/4" BTM Connect 06685-111-88-34 Solenoid Valve, 3/4", 220 V 04810-100-03-18...

  • Page 60: Outlet Plumbing

    OUTLET PLUMBING PARTS 07610-002-23-32-AC...
  • Page 61 OUTLET PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Outlet Plumbing, Vacuum Breaker Assembly 05700-003-22-08 Plug, 1/8" Brass 04730-209-07-37 Rinse Injector Assembly 05700-021-47-65 Gasket, Rinse Plumbing 05330-111-42-81 Outlet Plumbing, Lower Elbow Assembly 05700-003-22-09 NOTICE When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely affect the performance of the dishmachine.

  • Page 62: Inlet Plumbing - Hh-E

    INLET PLUMBING - HH-E PARTS 07610-002-23-32-AC...
  • Page 63 INLET PLUMBING - HH-E PARTS ITEM DESCRIPTION PART NUMBER Y-strainer, 1/2" Brass 04730-217-01-10 Nipple, 1/2" Close Brass 04730-207-15-00 Tee, 1/2" x 1/2" x 1/4" 04730-002-22-56 Gauge, Pressure 06685-111-88-34 Nipple, 1/2" x 4" Brass 04730-207-04-00 Bracket, Incoming Plumbing 05700-004-48-11 Solenoid Valve, 1/2", 208 V 04810-003-71-56 Union, 1/2"...

  • Page 64: Outet Plumbing - Hh-E

    OUTLET PLUMBING - HH-E PARTS 07610-002-23-32-AC...
  • Page 65 OUTLET PLUMBING - HH-E PARTS ITEM DESCRIPTION PART NUMBER Plug, 1/8" Brass 04730-209-07-37 Rinse Injector Assembly 05700-002-56-75 Vacuum Breaker, 1/2" Brass 04820-003-06-13 Hose Assembly, 1/2" x 47" Red 05700-004-48-24 Elbow, 90-degree, 1/2" Brass 04730-011-42-96 Nipple, 1/2" Close Brass 04730-207-15-00 Bushing, 3/4" to 1/2" Brass 04730-002-56-27 NOTICE When servicing plumbing components, take care not to damage the threads of each individual item.

  • Page 66: Plumbing - Hh Ventless

    OSE, 1/2" ID X 24" LG RED 05700-004-19-89 ITEM PART NU (TEMPSTAR HH) A-HOSE, 1/2" ID X 24" LG RED 05700-004 05700-004-19-99 OSE, 1/2" ID X 67" LG RED A-HOSE, 1/2" ID X 67" LG RED 05700-004 PLUMBING - HH VENTLESS A-HOSE, 1/2"...
  • Page 67 PLUMBING - HH VENTLESS PARTS ITEM DESCRIPTION PART NUMBER Bushing, Hex 3/4" to 1/2" Brass 04730-002-56-27 Elbow, 3/4 Street Brass, 90-Degree 04730-206-04-34 Union, 1/2" x 1/2" Brass 04730-003-62-44 Tee, 1/2" x 1/2" x 1/4" 04730-002-22-56 Nipple, Brass 1/2" x 4" 04730-207-04-00 Fitting, 1/4"...

  • Page 68: Inlet Plumbing - Hh Steam

    Nipple, Close, 3/4’’ NPT, Black Iron 04730-907-01-00 INLET PLUMBING - HH STEAM PARTS Complete Assembly To order this complete assembly, use part number: 05700-002-01-60 05700-002-01-60 Bushing, Reducing, 3/4’’ to 1/2’’ 04730-911-02-34 Union, 3/4’’ NPT, Black Iron Elbow, 3/4” 90° Street 2 per assembly 04730-011-87-37 04730-912-01-01...

  • Page 69: Outlet Plumbing - Hh Steam

    OUTLET PLUMBING - HH STEAM PARTS Complete Assembly Union, 3/4’’ NPT, Black Iron To order this complete assembly, use part numbe 05700-002-01-55 04730-912-01-01 05700-002-01-55 Bushing, Reducing, 3/4’’ to 1/2’’ 04730-911-02-34 Steam Trap, 3/4” NPT F&T 06680-500-02-77 Elbow, 3/4” 90° Street 04730-011-87-37 Nipple, Close, 3/4’’...

  • Page 70: Plumbing Options

    PLUMBING OPTIONS PARTS SHOCK ABSORBER (WATER ARRESTOR) OPTION Water Arrestor, 1/2” 06685-100-05-00 Tee, 3/4” x 3/4” x 1/2” Nipple, 3/4”, Brass 04730-211-06-00 04730-207-34-00 HH-E Only Tee, 1/2” x 1/2” x 1/2” HH-E Only Nipple, 1/2”, Brass 04730-211-27-00 04730-207-15-00 PRESSURE REGULATOR OPTION Water Pressure Regulator, 3/4"...

  • Page 71: Solenoid Valve & Vacuum Breaker Parts

    SOLENOID VALVE & VACUUM BREAKER PARTS PARTS Screw Cap Screw Data Plate Coil & Housing Data Plate Valve Bonnet Spring 06401-003-07-40 Spring & Plunger 06401-003-07-40 Plunger Cap Retainer 06401-003-07-40 O-Ring O-Ring Diaphragm 06401-003-07-42 Retainer O-ring & Diaphragm Plunger 06401-003-07-42 Diaphragm 06401-003-07-42 Components of Repair Kit 06401-003-06-24...

  • Page 72: Drain Quench Assembly

    DRAIN QUENCH ASSEMBLY PARTS Elbow, 1-1/2” 90 Street 04730-206-32-00 Drain Quench Drain Quench Assembly 06401-002-59-52 Nipple, 1-1/2” NPT 04730-207-40-00 Modified Compression Fitting Lid, Drain Quench 05700-001-16-52 05700-002-67-16 Thermostat 05930-003-13-65 Solenoid Valve Reducer, 1-1/2” x 1/4” 04810-100-09-18 04730-002-55-76 To Dishmachine Drain To Cold Water Supply Tee, 1-1/2”...

  • Page 73: Steam Coil Assembly

    STEAM COIL ASSEMBLY PARTS Complete Assembly 05700-002-08-62 ITEM DESCRIPTION PART NUMBER Steam Coil Weldment 05700-021-41-38 Stand C, Steam Coil Support 05700-002-08-52 Stand D, Steam Coil Support 05700-002-08-53 Gasket, Steam Coil 05700-001-17-86 Washer, Steam Coil 05700-001-17-87 Adapter, Steam Coil Nut 05310-011-17-85 Stand A, Steam Coil Support 05700-002-08-50 Stand B, Steam Coil Support...

  • Page 74: Motors & Heaters

    MOTORS & HEATERS PARTS The models covered in this manual come supplied with various wash motor assemblies, depending on the characteristics of the machine. To ensure that the correct wash motor assembly is ordered for the model being serviced, refer to the following table: WASH MOTOR MODEL...

  • Page 75: Frame Assembly

    FRAME ASSEMBLY PARTS Cover, Front Panel 05700-002-01-42 Frame Weldment 05700-002-03-49 Frame Weldment, 460 V 05700-002-62-41 Frame Weldment 05700-004-22-56 Bullet Foot 05340-108-02-06 Bullet Foot 05340-002-14-55 Flange Feet 05340-002-01-15 07610-002-23-32-AC...

  • Page 76: Wash & Rinse Assemblies

    WASH & RINSE ASSEMBLIES PARTS 2, 3, 4 9, 18 6, 18 17, 8 2, 3, 19 3 19 07610-002-23-32-AC...
  • Page 77 WASH & RINSE ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER Upper Manifold 05700-031-34-82 Nut, 3/8-16 Hex 05310-276-01-00 Lockwasher, 3/8" 05311-276-01-00 Bolt, Hex 3/8-16 x 7/8" 05306-011-36-95 O-ring 05330-111-35-15 Positioning Bracket, Manifold Tube 05700-011-34-63 Tube, Wash Manifold 05700-031-92-58 Gasket, Manifold 05700-111-35-03 Wash Arm Assembly 05700-004-13-13 Bearing Assembly 05700-021-35-97...

  • Page 78: 460 V Machine Transformer Mounting Box

    460 V MACHINE TRANSFORMER MOUNTING BOX PARTS 07610-002-23-32-AC...

  • Page 79: Exhaust Fan Control Option

    EXHAUST FAN CONTROL OPTION PARTS 07610-002-23-32-AC...

  • Page 80: Ventless & Energy Recovery Assembly

    VENTLESS & ENERGY RECOVERY ASSEMBLY PARTS 07610-002-23-32-AC...
  • Page 81 VENTLESS & ENERGY RECOVERY SYSTEM ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Coil, Heat Exchanger 04420-004-19-61 Inlet, Cold Water 05700-004-19-01 Ring, Water Inlet 05700-004-19-24 Plate, Fan Mounting 05700-004-18-07 Upper Shroud 05700-004-18-06 Exhaust Box 05700-004-18-04 Gasket, Heat Exchanger 05330-004-18-22 Gauge 06680-011-86-42 Coil Box Back 05700-004-18-03 Bolt, 1/4-20 x 3/8"...

  • Page 82: Ventless Door Interlock

    VENTLESS DOOR INTERLOCK PARTS ITEM DESCRIPTION PART NUMBER Guide Block, Door Lock 09330-004-22-72 Cover, Door Lock Mounting 05700-004-22-80 Rod, Interlock Weldment 05700-004-23-15 Solenoid, Horizontal, 1" Push 04820-004-24-11 Spring, Compression 05935-004-24-10 Base, Door Interlock Box 05700-004-24-25 Screw, 3/8" Pan Head 05305-171-02-00 Washer, Flat #10 05311-173-02-00 Locknut, 1/4-20...

  • Page 83: Ventless Door Interlock Override

    VENTLESS DOOR INTERLOCK OVERRIDE PARTS Other Door Interlock components (not shown): Pipe Clamp (found on the side of the machine) 05700-000-35-05 Solenoid, Electrical Interlock Option 04810-100-61-33 Relay 05945-111-47-51 Door Interlock Box Cover Door Interlock Box Bottom 05700-001-21-27 05700-001-21-26 Latch access hole The following instructions are for models equipped with the Door Interlock option.

  • Page 84: Schematics 208/230 V, 50/60 Hz, 1-Phase

    208/230 V, 50/60 HZ, 1-PHASE SCHEMATICS 07610-002-23-32-AC...

  • Page 85: 460 V, 50/60 Hz, 3-Phase

    460 V, 50/60 HZ, 3-PHASE SCHEMATICS 07610-002-23-32-AC...

  • Page 86: Lt & Nb, 208/230 V, 50/60 Hz,1-Phase

    LT & NB, 208/230 V, 50/60 HZ,1-PHASE SCHEMATICS 07610-002-23-32-AC...

  • Page 87: Lt & Nb, 460 V, 50/60 Hz, 3-Phase

    LT & NB, 460 V, 50/60 HZ, 3-PHASE SCHEMATICS 07610-002-23-32-AC...

  • Page 88: Steam, 208/230 V, 50/60 Hz, 1/3-Phase

    STEAM, 208/230 V, 50/60 HZ, 1/3 PHASE SCHEMATICS 07610-002-23-32-AC...

  • Page 89: Sdi Options

    SDI OPTIONS SCHEMATICS 07610-002-23-32-AC...

  • Page 90: Drain Quench Option

    DRAIN QUENCH OPTION SCHEMATICS 07610-002-23-32-AC...

  • Page 91: Addendum

    EXTERNAL DEVICE WIRING ADDENDUM Wiring Diagram Exhaust Fan Exhaust Fan Contactor Contactor (Customer provides or orders (customer provides) optional kit - 05700-004-35-35) CAUTION Do NOT connect L2/N L2/N primary load directly to Fuse Block! Dish Machine Dishmachine Customer Customer Connections Connections Fuse Block NOTICE...
  • Page 92 Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com TempStar ® HH Manual • 07610-002-23-32-AC...

This manual is also suitable for:

Tempstar hh-eTempstar hhTempstar hh ltTempstar hh with ventless and energy recoveryTempstar hh sTempstar hh nb

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