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Genie GS-1530/32 Operator's Manual

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See also: Service & Repair Manual
Operator's Manual
GS-1530/32
GS-1930/32
GS-2032
GS-2632
GS-3232
GS-2046
GS-2646
GS-3246
GS-4047
CE
with
Maintenance
Information
Original Instructions
Ninth Edition
Second Printing
Part No. 1270101

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Summary of Contents for Genie GS-1530/32

  • Page 1 Operator's Manual GS-1530/32 GS-1930/32 GS-2032 GS-2632 GS-3232 with GS-2046 Maintenance GS-2646 Information GS-3246 GS-4047 Original Instructions Ninth Edition Second Printing Part No. 1270101...

  • Page 2: Table Of Contents

    Specifications ............57 Copyright © 1997 Terex Corporation Ninth Edition: Second Printing, May 2016 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    Ninth Edition • Second Printing Operator's Manual Introduction Introduction Owners, Users and Operators: Thank you for choosing our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators: Danger 1 Comply with employer, job site and...
  • Page 4 Operator's Manual Ninth Edition • Second Printing Introduction Hazard Classification Intended Use This machine is intended to be used only to lift Decals on this machine use symbols, color coding personnel, along with their tools and materials to and signal words to identify the following: an aerial work site.

  • Page 5: Symbol And Hazard Pictorials Definitions

    Ninth Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard...
  • Page 6 Operator's Manual Ninth Edition • Second Printing Symbol and Hazard Pictorials Definitions Batteries used as Chock the wheels Release brakes Grounded AC Replace damaged counterweights 3-wire only wires and cords Wheel load Transport diagram Tiedown Lanyard anchorage No smoking points Voltage rating for Pressure rating for Manual force...

  • Page 7: General Safety

    Ninth Edition • Second Printing Operator's Manual General Safety General Safety Part No. 1270101 GS-30 • GS-32 • GS-46 • GS-47...
  • Page 8 Operator's Manual Ninth Edition • Second Printing General Safety GS-30 • GS-32 • GS-46 • GS-47 Part No. 1270101...

  • Page 9: Personal Safety

    Ninth Edition • Second Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 10: Work Area Safety

    Operator's Manual Ninth Edition • Second Printing Work Area Safety Work Area Safety Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will Occupants, equipment and materials shall not not provide protection from contact with or exceed the maximum platform capacity or the proximity to electrical current.
  • Page 11 Ninth Edition • Second Printing Operator's Manual Work Area Safety Do not raise the platform Do not operate the unless the machine is on machine in strong or gusty a firm, level surface. winds. Do not increase the surface area of the platform or the load.
  • Page 12 Operator's Manual Ninth Edition • Second Printing Work Area Safety Do not alter or disable the limit switches. Do not push off or pull toward any object outside Do not alter or disable machine components that in of the platform. any way affect safety and stability.
  • Page 13 Ninth Edition • Second Printing Operator's Manual Work Area Safety If equipped with outriggers Do not place or attach fixed or overhanging loads Do not set the machine up where it cannot be to any part of this leveled using only the outriggers. machine.
  • Page 14 Operator's Manual Ninth Edition • Second Printing Work Area Safety Operation on Slopes Hazards Fall Hazards Do not drive the machine on a slope that exceeds The guard rail system provides fall protection. If the slope and side slope rating of the machine. occupant(s) of the platform are required to wear Slope rating applies to machines in the stowed personal fall protection equipment (PFPE) due to...
  • Page 15 Ninth Edition • Second Printing Operator's Manual Work Area Safety Observe and use color-coded direction arrows on Collision Hazards the platform controls and the platform decal plate for drive and steer functions. Be aware of limited sight distance and blind spots Do not lower the platform when driving or operating.
  • Page 16 Be sure all maintenance has been performed as compartments. Access by the operator is only specified in this manual and the appropriate Genie advised when performing a pre-operation service manual. inspection. All compartments must remain closed and secured during operation.
  • Page 17 Ninth Edition • Second Printing Operator's Manual Work Area Safety Electrocution/Burn Hazards Battery Safety Connect the battery charger to a Burn Hazards grounded, AC 3-wire electrical outlet only. Batteries contain acid. Always wear protective Inspect daily for damaged cords, clothing and eye wear when cables and wires.

  • Page 18: Legend

    Operator's Manual Ninth Edition • Second Printing Legend Legend Platform guard rails Lanyard anchorage points Platform controls Manual storage container Platform extension Flashing light Transport tie-down Steer tire Pothole guard 10 Ground controls 11 LCD readout 12 Non-steer tire 13 Inverter (optional) 14 Brake release pump 15 Emergency lowering knob 16 Entry ladder / transport tie-down...
  • Page 19 Ninth Edition • Second Printing Operator's Manual Legend Platform guard rails Lanyard anchorage points Platform extension release pedal Platform controls Platform extension Manual storage container Transport tie-down Emergency lowering knob Flashing light 10 Steer tire 11 Outrigger 12 Pothole guard 13 Ground controls 14 LCD readout 15 Non-steer tire...
  • Page 20 Operator's Manual Ninth Edition • Second Printing Legend Lanyard anchorage points Platform guard rails Platform extension release pedal Manual storage container Platform controls Platform extension Transport tie-down Emergency lowering knob Flashing light 10 Steer tire 11 Pothole guard 12 Ground controls 13 LCD readout 14 Non-steer tire 15 Brake release pump...

  • Page 21: Controls

    Ninth Edition • Second Printing Operator's Manual Controls Controls STOP 137562 Ground Control Panel Red Emergency Stop button Menu escape button Push in the red Emergency Stop button to the off Menu up button position to stop all functions. Pull out the red LCD diagnostic readout Emergency Stop button to the on position to Menu down button...
  • Page 22 Operator's Manual Ninth Edition • Second Printing Controls Platform Control Panel Red Emergency Stop button Horn button Push in the red Emergency Stop button to the Press the horn button and the horn off position to stop all functions. Pull out the will sound.
  • Page 23 Ninth Edition • Second Printing Operator's Manual Controls Proportional control handle and function Thumb rocker switch for steer function enable switch for drive, steer, lift and outrigger Press the left side of the thumb functions rocker and the machine will turn in Lift function: Press and hold the function the direction the blue triangle enable switch to enable the lift function on the...
  • Page 24 Operator's Manual Ninth Edition • Second Printing Controls Outrigger indicator lights During outrigger extension, lights flash green. As each outrigger contacts the ground, lights turn solid green. Any time the outrigger extension procedure is interrupted, the lights will flash green indicating the outriggers are not contacting the ground or the outriggers are not fully...

  • Page 25: Inspections

    Ninth Edition • Second Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 26 Operator's Manual Ninth Edition • Second Printing Inspections  Outrigger housing and footpads Pre-operation Inspection (if equipped)  Be sure that the operator’s, safety and  Battery pack and connections responsibilities manuals are complete, legible  Ground strap and in the storage container located in the platform.
  • Page 27 Ninth Edition • Second Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 28 Operator's Manual Ninth Edition • Second Printing Inspections Test the Up/Down Functions At the Ground Controls This machine uses both flashing lights and audible Select a test area that is firm, level and free of alarms. obstruction. Descent alarm: Lights flash and alarm sounds at Be sure the batteries are connected.
  • Page 29 60 cm. 18 Push in the platform red Emergency Stop button to the off position. 16 For GS-1530/32 and GS-1930/32 Models Result: No functions should operate. Pull the emergency lowering knob located behind the entry ladder.
  • Page 30 Operator's Manual Ninth Edition • Second Printing Inspections 25 Slowly move the control handle in the direction Test the Drive Function Button indicated by the blue arrow, then in the 30 Press the drive function button. direction indicated by the yellow arrow. Result: The lift function should not operate.
  • Page 31 Ninth Edition • Second Printing Operator's Manual Inspections Test Drive and Braking Test the Tilt Sensor Operation Note: Perform this test from the ground with the 37 Press the drive function button. platform controller. Do not stand in the platform. 41 Fully lower the platform.
  • Page 32 Operator's Manual Ninth Edition • Second Printing Inspections 54 Place a 2x4 or similar piece of wood under a Test Elevated Drive Speed pothole guard. 48 Raise the platform approximately 1.2 m from 55 Raise the platform. the ground. Result: Before the platform is raised 2.1 m 49 Press the drive function button.
  • Page 33 Ninth Edition • Second Printing Operator's Manual Inspections 69 Continue holding the control handle in the Test the Outrigger Function (GS-3232) direction indicated by the yellow arrow until all 64 Raise the platform. outrigger indicator lights turn solid green and a long beep is heard from the platform controls Result: The platform should raise to 6.7 m and alarm.
  • Page 34 Operator's Manual Ninth Edition • Second Printing Inspections 73 Press the drive function button. 82 Move the control handle in the direction indicated by the blue arrow. 74 Press and hold the function enable switch on the control handle. Result: The outriggers should retract. The individual outrigger indicator lights will turn 75 Press the thumb rocker switch on top of the solid green as the corresponding outrigger...
  • Page 35 Ninth Edition • Second Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 36 Use the pictures on the next page to verify that all 82562 Label – Crushing Hazard decals are legible and in place. 82568 Cosmetic – Genie GS-1532 Below is a numerical list with quantities and 82570 Label – Wheel Load, GS-1530 and descriptions.
  • Page 37 Ninth Edition • Second Printing Operator's Manual Inspections Part No. 1270101 GS-30 • GS-32 • GS-46 • GS-47...
  • Page 38 97693 Label – Wheel Load, GS-2632 97719 Label – Safety Arm Part No. Decal Description 114324 Cosmetic – Genie GS-3232 28174 Label – Power to Platform, 230V 114334 Label – Electrocution Hazard, Plug 28235 Label – Power to Platform, 115V 114337 Label –...
  • Page 39 Ninth Edition • Second Printing Operator's Manual Inspections Part No. 1270101 GS-30 • GS-32 • GS-46 • GS-47...
  • Page 40 Label – Air Line to Platform, 110 PSI Platform Control 52475 Label – Transport Tie-down 228938 Label – Maximum Capacity, 544 kg, 62056 Cosmetic – Genie GS-2046 GS-2046 62057 Cosmetic – Genie GS-2646 228939 Label – Maximum Capacity, 454 kg, 62058 Cosmetic –...
  • Page 41 Ninth Edition • Second Printing Operator's Manual Inspections Part No. 1270101 GS-30 • GS-32 • GS-46 • GS-47...

  • Page 42: Operating Instructions

    Operator's Manual Ninth Edition • Second Printing Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety and responsibilities manuals.
  • Page 43 Ninth Edition • Second Printing Operator's Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
  • Page 44 Operator's Manual Ninth Edition • Second Printing Operating Instructions To Retract Outriggers: To Position Outriggers (GS-3232 models) To Extend Outriggers: Press the outrigger function button. Press the outrigger function button. On the LCD screen, a circle below the outrigger function symbol will Machines equipped with foot switch: Press and turn on.
  • Page 45 Ninth Edition • Second Printing Operator's Manual Operating Instructions To Drive To select drive speed Press the drive function button. On the LCD The drive controls can operate in two different screen, a circle below the drive function drive speed modes while in the stowed position. symbol will turn on.
  • Page 46 Operator's Manual Ninth Edition • Second Printing Operating Instructions To determine the slope grade: Driving on a slope Measure the slope with a digital inclinometer OR Determine the slope and side slope ratings for the use the following procedure. machine and determine the slope grade. You will need: Maximum slope rating, stowed position: ...
  • Page 47 Lifting Disabled (GS-3232 only) For further information, please consult the Overload Recovery appropriate Genie Service Manual. A code and a If the ground controls LCD diagnostic readout description of a code can also be viewed at the displays Overload Recovery, the emergency ground controls LCD display.
  • Page 48 Operator's Manual Ninth Edition • Second Printing Operating Instructions Operation from Ground with Battery Level Indicator Controller Use the LED diagnostic readout to determine the battery level. Maintain safe distances between the operator, machine and fixed objects. Note: When a blinking LO code appears on the platform controls LED display, the machine must Be aware of the direction the machine will travel be taken out of service and charged, otherwise all...

  • Page 49: Gs-30 • Gs-32 • Gs-46 • Gs

    Ninth Edition • Second Printing Operator's Manual Operating Instructions From inside the platform, remove the two How to Use the Safety Arm extension deck lock pins. Raise the platform approximately 2.4 m from Keep hands free of pinch points. the ground. From the middle of the extension deck railing, Rotate the safety arm away from the machine fold down the extension deck rail assembly...
  • Page 50 Operator's Manual Ninth Edition • Second Printing Operating Instructions GS-2046, GS-2646, GS-3246 and GS-4047 How to Raise the Guardrails The platform railing system consists of three fold Follow the fold down instructions but in reverse down rail sections for the extension deck and three order, ensuring all lock pins are in place and sections for the main deck.
  • Page 51 Use proper AC input voltage for charging as indicated on the charger. Dry Battery Filling and Charging  Use only a Genie authorized battery and Instructions charger. Remove the battery vent caps and permanently remove the plastic seal from the To Charge Battery battery vent openings.

  • Page 52: Transport And Lifting Instructions

    Transportation regulations, other localized operation. regulations, and their company policy.  Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing, loading and securing construction and lifting equipment for international shipment. ...
  • Page 53 Pump the red brake release pump knob. position. Towing the Genie GS-1530, GS-1532, GS-1930, GS-1932, GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-3246 and GS-4047 is not recommended. If the machine must be towed, do not exceed 3.2 km/h.
  • Page 54 Operator's Manual Ninth Edition • Second Printing Transport and Lifting Instructions Inspect the entire machine for loose or unsecured Securing to Truck or Trailer for items. Transit Use chains or straps of ample load capacity. Always use the extension deck lock when the Use a minimum of 2 chains or straps.
  • Page 55 Ninth Edition • Second Printing Operator's Manual Transport and Lifting Instructions Lifting the Machine with a Forklift Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Fully lower the platform. The platform must remain lowered during all loading and transport Observe and Obey: procedures.
  • Page 56 Operator's Manual Ninth Edition • Second Printing Transport and Lifting Instructions Lifting Instructions Fully lower the platform. Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and the picture on this page.

  • Page 57: Maintenance

    FULL governmental regulations. Add oil as needed. Do not overfill.  Use only Genie approved replacement parts. Hydraulic oil specifications Hydraulic oil type Chevron Rando HD equivalent Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions.
  • Page 58 Operator's Manual Ninth Edition • Second Printing Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 59: Specifications

    It should System voltage be used only with adequate safety factors. AC outlet in platform Standard Continuous improvement of our products is a Genie Maximum hydraulic pressure 241 bar policy. Product specifications are subject to change (functions) without notice or obligation.
  • Page 60 It should Power source 4 Batteries, 6V 225AH be used only with adequate safety factors. System voltage Continuous improvement of our products is a Genie AC outlet in platform Standard policy. Product specifications are subject to change without notice or obligation.
  • Page 61 It should Power source 4 Batteries, 6V 225AH be used only with adequate safety factors. System voltage Continuous improvement of our products is a Genie AC outlet in platform Standard policy. Product specifications are subject to change without notice or obligation.
  • Page 62 (Machine weights vary with option configurations. See be used only with adequate safety factors. serial label for specific machine weight.) Continuous improvement of our products is a Genie Power source 4 Batteries, 6V 225AH policy. Product specifications are subject to change System voltage without notice or obligation.
  • Page 63 It should Power source 4 Batteries, 6V 225AH be used only with adequate safety factors. System voltage Continuous improvement of our products is a Genie AC outlet in platform Standard policy. Product specifications are subject to change without notice or obligation.
  • Page 64 (Machine weights vary with option configurations. See be used only with adequate safety factors. serial label for specific machine weight.) Continuous improvement of our products is a Genie Power source 4 Batteries, 6V 225AH policy. Product specifications are subject to change without notice or obligation.
  • Page 65 Weight 1945 kg be used only with adequate safety factors. (Machine weights vary with option configurations. See Continuous improvement of our products is a Genie serial label for specific machine weight.) policy. Product specifications are subject to change Power source 4 Batteries, 6V 225AH without notice or obligation.
  • Page 66 Weight 2412 kg be used only with adequate safety factors. (Machine weights vary with option configurations. See Continuous improvement of our products is a Genie serial label for specific machine weight.) policy. Product specifications are subject to change Power source 4 Batteries, 6V 225AH without notice or obligation.
  • Page 67 Weight 2781 kg be used only with adequate safety factors. (Machine weights vary with option configurations. See Continuous improvement of our products is a Genie serial label for specific machine weight.) policy. Product specifications are subject to change Power source 4 Batteries, 6V 225AH without notice or obligation.
  • Page 68 Power source 4 Batteries, 12V 150AH Continuous improvement of our products is a Genie System voltage policy. Product specifications are subject to change without notice or obligation.
  • Page 69 www.genielift.com...

This manual is also suitable for:

Gs-2632Gs-3232Gs-1930/32Gs-2032Gs-2046Gs-2646 ... Show all

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