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Grizzly G0524 Owner's Manual

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MODEL G0524
RIP SAW
OWNER'S MANUAL
(For models manufactured since 7/16)
COPYRIGHT © NOVEMBER 2003 BY GRIZZLY INDUSTRIAL, INC., REVISED DECEMBER, 2018 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#DS5689 PRINTED IN TAIWAN
V6.12.18

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Summary of Contents for Grizzly G0524

  • Page 1 OWNER'S MANUAL (For models manufactured since 7/16) COPYRIGHT © NOVEMBER 2003 BY GRIZZLY INDUSTRIAL, INC., REVISED DECEMBER, 2018 (MN) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    G0524 Control Panel Wiring ......52 Scale Calibration .......... 22 G0524 Electrical Box Wiring ......53 Dust Collection ..........23 G0524 Main & Feed Motor Wiring ....54 Auxiliary Rollers ........... 23 WARRANTY & RETURNS ......57 SECTION 6: OPERATIONS ......25 Safe Operation ..........

  • Page 4: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0524 (Mfd. Since 7/16)
  • Page 5 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0524 (Mfd. Since 7/16)

  • Page 6: Additional Safety For Rip Saws

    No list of safety guidelines can be complete. Like all machines there is danger associ- Every shop environment is different. Always ated with the Model G0524. Accidents are consider safety first, as it applies to your frequently caused by lack of familiarity or individual working conditions.

  • Page 7: Section 2: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0524 (Mfd. Since 7/16)

  • Page 8: Machine Data Sheet

    Bearings ........................Shielded & Permanently Lubricated Feed Type ................................TEFC Induction Horsepower ................................2 HP Phase .................................. 3-Phase Amps ................................. 6.2A/3.1A Speed ................................1720 RPM Power Transfer .............................. V-Belt Drive Bearings ........................Shielded & Permanently Lubricated Model G0524 (Mfd. Since 7/16) Model G0524 Page 1 of 2...
  • Page 9 Convenient and Easy-to-Reach Control Panel Double Row of Anti-Kickback Fingers Dual Bearing Driveline for Conveyor Table Dual Spindle Elevation Lock Exclusive 6" Wide Chain Feeding Conveyor Table for Smooth Operation Model G0524 (Mfd. Since 7/16) Page 2 of 2 Model G0524...

  • Page 10: Section 3: Power Supply

    Nominal Voltage ......440V, 480V loading the machine during operation and make Cycle ............60 Hz sure it is connected to a power supply circuit that Phase ............ 3-Phase meets the specified circuit requirements. Power Supply Circuit ......35 Amps Model G0524 (Mfd. Since 7/16)
  • Page 11 Locking Disconnect Switch Power Source Machine Conduit Conduit Ground Ground Figure 1. Typical setup of a permanently connected machine. Model G0524 (Mfd. Since 7/16)
  • Page 12 Voltage Conversion Remove the wire labeled “T” at the 220V ter- minal of the transformer (see Figure 3) and The Model G0524 can be converted for 440V connect it to the 440V terminal. operation. This conversion job consists of dis-...
  • Page 13 —If motor rotation is incorrect, disconnect machine from power and swap wire con- Figure 6. Feed motor wired for 440V. nections X2 and Y2 (see Figure 6), then repeat Step 9. 10. Re-install cog tooth belt and motor cover. -11- Model G0524 (Mfd. Since 7/16)

  • Page 14: Section 4: Features

    Note—Only adjust Provides access to the conveyor track and the handwheel when making blade changes. the lubrication brushes. Anti-Kickback Fingers—Prevents workpiece from being ejected out of the saw towards the operator. -12- Model G0524 (Mfd. Since 7/16)

  • Page 15: Control Panel

    O. Variable Speed Adjustment Knob—Turn the dial clockwise to decrease the feed rate and counterclockwise to increase it. The feed rate is variable between 30-112 FPM. -13- Model G0524 (Mfd. Since 7/16)

  • Page 16: Section 5: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely Wear safety glasses during helpful if you need to return your machine later.

  • Page 17: Loose Parts Inventory

    F. Combo Wrench 14 x 17mm ......1 G. Combo Wrench 17 x 19mm ......1 H. Combo Wrench 22 x 24mm ......1 10 pc Allen Wrench Set (1.5-10mm) ..1 J. Arbor Wrench 45mm .........1 K. Cast Iron Feet ..........4 -15- Model G0524 (Mfd. Since 7/16)
  • Page 18 M. Auxiliary Roller Brackets (Right) ....2 Q. Setscrews M6-1.0 x 30 ......4 N. Auxiliary Rollers ........4 R. Lock Washers 6mm ........8 O. Hardware Bag ...........1 S. Flat Washers 6mm ........4 T. Hex Nuts 6-1.0 ..........4 -16- Model G0524 (Mfd. Since 7/16)

  • Page 19: Hardware Recognition Chart

    ⁄ ⁄ ⁄ 10mm ⁄ ⁄ 15mm ⁄ ⁄ ⁄ 20mm ⁄ ⁄ 25mm 30mm ⁄ 10mm 35mm ⁄ 40mm ⁄ 45mm ⁄ 12mm 50mm 55mm ⁄ 60mm ⁄ 65mm ⁄ 70mm 16mm 75mm -17- Model G0524 (Mfd. Since 7/16)

  • Page 20: Site Considerations

    The unpainted surfaces are coated with a waxy Floor Load oil to protect them from corrosion during ship- The Model G0524 weighs 1980 lbs. Most com- ment. Remove this protective coating with a sol- mercial floors are suitable for your machine.

  • Page 21: Placement

    Power Connection Before the machine can be connected to the power source, an electrical circuit and connec- tion device must be prepared per the CIRCUIT The Model G0524 is a REQUIREMENTS section in this manual; and all heavy machine that...
  • Page 22 Figure 21. Disconnecting power from machine. incoming power wires. Make sure wires have enough slack so they are not pulled tight or stretched. Close and secure electrical access door, then REMOVE BLADE, and perform Test Run. -20- Model G0524 (Mfd. Since 7/16)

  • Page 23: Remove The Blade

    Phase of incoming power supply is reversed. Open the electrical panel box and reverse the "R" and "T" power wires at the main terminal (see Figure 22) and start again at step 1. -21- Model G0524 (Mfd. Since 7/16)

  • Page 24: Scale Calibration

    Install the saw blade by reversing the steps in the “Remove the Blade” subsection on the previous page. Note—Make sure the blade is NOT making contact with any part of the conveyor track. -22- Model G0524 (Mfd. Since 7/16)

  • Page 25: Dust Collection

    Allen Wrench 5mm ........1 Wrench 10mm ..........1 Wrench 13mm ..........1 The Model G0524 is supplied with 4 auxiliary rollers (Figure 25) that can be attached when rip cutting workpieces shorter than 8". Note—These auxiliary rollers can be left on the machine when cutting longer boards;...
  • Page 26 Slide the 4 auxiliary roller brackets over the setscrews and secure them with the four M6-1.0 hex nuts and 6mm flat washers, as well as the 4 hex nuts removed in step 1 (Figure 28). -24- Model G0524 (Mfd. Since 7/16)

  • Page 27: Section 6: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -25- Model G0524 (Mfd. Since 7/16)

  • Page 28: Adjusting Feed Rate

    DO NOT adjust the height of the pressure roller/head assembly higher than 2 ⁄ " when the auxiliary rollers are attached. Doing so will cause the blade arbor flange to make contact with the auxiliary rollers. -26- Model G0524 (Mfd. Since 7/16)
  • Page 29 Do not place hands Figure 31. Rip cutting operation. The operator or fingers under the is standing to the side of the workpiece to avoid workpiece. injury in the event of kickback. -27- Model G0524 (Mfd. Since 7/16)

  • Page 30: Section 7: Maintenance

    After the first oil change, the oil inside the gear • V-belts reducer should be replaced after every 2500 hours of use. We recommend 90 Wt. gear oil. After the first 100 hours: • Gear Box Every 2500 Hours: • Gear Box -28- Model G0524 (Mfd. Since 7/16)

  • Page 31: V-Belts

    “low” line and the saw will operate to lubricate them. If the bearing wears out, sim- normally. ply replace it with one ordered from our service department. Figure 33. Lube reservoir. -29- Model G0524 (Mfd. Since 7/16)

  • Page 32: Section 8: Service

    (Figure 34). This section is provided for your convenience— it is not a substitute for the Grizzly Service Department. If any adjustments arise that are not described in this manual, then feel free to call the Grizzly Service Department at (570) 546-9663.

  • Page 33: V-Belt Tension

    Retighten the jam nut when the V-belt has been tensioned correctly and re-install the side access panel. Figure 36. Cap screws to loosen fence. Repeat step 1 to verify that the adjustments are correct. -31- Model G0524 (Mfd. Since 7/16)

  • Page 34: Fence Ride Height

    V-belt tension. Note—Raise the adjust- ment nut to decrease the tension and lower it to increase the tension. Retighten the jam nut when the V-belt has been tensioned correctly and re-install the side access panel. -32- Model G0524 (Mfd. Since 7/16)

  • Page 35: Pressure Rollers

    — If the pressure rollers do not make con- tact with the board at the same time, they need to be adjusted so they do. Continue with the next step. -33- Model G0524 (Mfd. Since 7/16)

  • Page 36: Gibs

    (Figure 41). Always make small adjust- ments to the setscrews, starting with ⁄ turn incre- ments. When adjusted correctly, tighten the jam nuts and make sure the head slides up and down smoothly. Figure 41. Gib adjustment setscrews. -34- Model G0524 (Mfd. Since 7/16)

  • Page 37: Section 9: Accessories

    A must have if you or employees operate for hours To reduce this risk, only install accessories at a time. recommended for this machine by Grizzly. H4978 NOTICE T20446 Refer to our website or latest catalog for additional recommended accessories.
  • Page 38 • Flat Washers 6mm ........2 • Cap Screws M6-1 x 35 ........2 • Phillips Head Screws M5-.8 x 8 ....2 Power Box To install the laser guide on the Model G0524 Rip Saw: Steel Arm Placement Disconnect the Model G0524 Rip Saw...

  • Page 39: Section 10: Parts

    SECTION 10: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Upper Saw Breakdown 63V2 11V2...
  • Page 40 BRACKET P0524032 LIFTING EYE BOLT M12-1.75 X 22 P0524070 SET SCREW M6-1 X 10 P0524033 HANDWHEEL RING P0524071 ELBOW PT 1-1/4 P0524034 HANDWHEEL SHAFT P0524072 SET SCREW M6-1 X 6 P0524035 FLAT WASHER 8MM -38- Model G0524 (Mfd. Since 7/16)

  • Page 41: Motors & Conveyor Track

    Motors & Conveyor Track 111V3-1 111V3-2 111V3-3 152V3-1 152V3-2 152V3-3 111V3 152V3 111V3-4 111V3-5 152V3-4 152V3-5 151 108 146V2 146V2-1 145V2 108 112 165 166 -39- Model G0524 (Mfd. Since 7/16)

  • Page 42: Updated

    P0524166 GEAR OIL LABEL P0524133 KEY 10 X 8 X 30 P0524167 GRIZZLY.COM LABEL P0524134 BRUSH P0524168 MODEL NUMBER LABEL P0524135 BRUSH L-BRACKET (LH) P0524169 PREWIRED 220V LABEL P0524136 HEX BOLT M10-1.5 X 30 -40- Model G0524 (Mfd. Since 7/16)

  • Page 43: Main Spindle

    Main Spindle -41- Model G0524 (Mfd. Since 7/16)
  • Page 44 FLAT WASHER 10MM P0524214 ARBOR HOUSING NUT M12-1.75 P0524230 LOCK WASHER 10MM P0524215 ARBOR HOUSING P0524231 CAP SCREW M10-1.5 X 25 P0524216 HEX NUT M8-1.25 P0524232 SAW BLADE 12" X 1" X 48T X 4MM W -42- Model G0524 (Mfd. Since 7/16)

  • Page 45: Head

    Head 311 310 309 308 317V2 351-1 351-2 351-1 -43- Model G0524 (Mfd. Since 7/16)
  • Page 46 BEARING SEAT (LH) P0524363 CLAMP BAR (LH) P0524331 SPRING NUT M10-1.5 P0524364 HEX NUT M8-1.25 P0524332 COMPRESSION SPRING P0524365 ROLLER HOUSING P0524333 ROLLER ARM P0524366 GRIZZLY NAMEPLATE (LARGE) P0524334 COMPRESSION SPRING 26 X 30 X 155 -44- Model G0524 (Mfd. Since 7/16)
  • Page 47 Table & Cabinet 406 405 404V2 424-1 -45- Model G0524 (Mfd. Since 7/16)
  • Page 48 TAPER PIN 7 X 35 P0524428 KNOB 7MM, STEEL P0524460 CAP SCREW M5-.8 X 12 P0524429 LUBRICATOR COVER P0524461 LOCK WASHER 5MM P0524430 PHLP HD SCR M5-.8 X 8 P0524462 WIRING COVER P0524431 OIL TUBE -46- Model G0524 (Mfd. Since 7/16)

  • Page 49: Auxiliary Rollers

    P0524505 FLAT WASHER 6MM P0524513 STUD-FT M8-1.25 X 100 P0524506 PHLP HD SCR M6-1 X 12 P0524514 HEX NUT M8-1.25 P0524507 ROLLER (RH) P0524515 LOCK WASHER 6MM P0524508 ROLLER (LH) P0524516 BEARING SEAT (LH) -47- Model G0524 (Mfd. Since 7/16)

  • Page 50: Electrical Panel

    FUSE 10 X 38 4A P0524616 TIMER P0524606 FUSE 10 X 38 4A P0524617 RELAY OMROM MY2NJ-200/220VAC 607V2 P0524607V2 CONTACTOR TECO CU-11 220V V2.09.10 P0524618 COMMUTATOR S2506 608V3 P0524608V3 OL RELAY RHU-10 5.5-7.5A V3.07.13 P0524619 STRAIN RELIEF -48- Model G0524 (Mfd. Since 7/16)

  • Page 51: Laser Guide

    LASER BRACKET ASSY P0524711 FUSE COVER 705-1 P0524705-1 CAP SCREW M4-.7 X 8 P0524712 LOCK WASHER 8MM 705-2 P0524705-2 FLAT WASHER 4MM P0524713 FLAT WASHER 8MM 705-3 P0524705-3 LASER BRACKET (TOP) P0524714 FLAT WASHER 8MM -49- Model G0524 (Mfd. Since 7/16)

  • Page 52: Accessories

    WRENCH 14 X 17MM OPEN-ENDS P0524804 T-HANDLE WRENCH 19MM P0524810 WRENCH 17 X 19MM OPEN-ENDS P0524805 GREASE GUN P0524811 WRENCH 22 X 24MM OPEN-ENDS P0524806 WRENCH 8 X 10MM OPEN-ENDS P0524812 HEX WRENCH 1.5-10MM 10PC SET -50- Model G0524 (Mfd. Since 7/16)

  • Page 53: Troubleshooting

    Remove hand wheel and adjust key. Bullets are wedged. Remove hand wheel and adjust bullets. Roll pin or setscrew in worm gear is Inspect roll pins and setscrews in the worm gear. Tighten if contacting geared trunnion. necessary. -51- Model G0524 (Mfd. Since 7/16)

  • Page 54: G0524 Control Panel Wiring

    Failure to do this will result are not specified. in a shock hazard, leading to injury or death. Control Panel (Back-Side) Power Light Emergency Stop Saw Blade Stop Saw Blade Start Conveyor Stop Conveyor Start -52- Model G0524 (Mfd. Since 7/16)

  • Page 55: G0524 Electrical Box Wiring

    Input wire (if used) Timer Transformer - OV-440V/DC24V Output Switch Switch Switch Switch CU-11 CU-16 CU-18 CU-18 Overload RHU-10 Overload 5.5-7.5A RHU-10 21-25A Commutator S2506 Ground Lubricant Pump Head Stock Control Panel Safety Switch -53- Model G0524 (Mfd. Since 7/16)

  • Page 56: G0524 Main & Feed Motor Wiring

    G0524 Main & Feed Motor Wiring Feed Motor Main Motor 220V 220V Figure 46. 220V main motor wiring. Figure 49. 220V feed motor wiring. Figure 47. 220V main motor wiring. Figure 50. 220V feed motor wiring. Feed Motor Main Motor...
  • Page 57 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 58 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 59: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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