Grizzly EXTREME G0555X Owner's Manual
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Grizzly EXTREME G0555X Owner's Manual

14" extreme series bandsaw
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MODEL G0555X
14" EXTREME SERIES BANDSAW
OWNER'S MANuAL
Copyright © oCtober, 2006 by grizzly industrial, inC. reVised January, 2010 (tr)
WARNING: NO pORTION Of ThIS MANuAL MAy BE REpRODucED IN ANy ShApE
OR fORM WIThOuT ThE WRITTEN AppROvAL Of GRIzzLy INDuSTRIAL, INc.
(for maChines mfg. sinCe 10/06) #tr8670 printed in taiWan

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Summary of Contents for Grizzly EXTREME G0555X

  • Page 1 14" EXTREME SERIES BANDSAW OWNER'S MANuAL Copyright © oCtober, 2006 by grizzly industrial, inC. reVised January, 2010 (tr) WARNING: NO pORTION Of ThIS MANuAL MAy BE REpRODucED IN ANy ShApE OR fORM WIThOuT ThE WRITTEN AppROvAL Of GRIzzLy INDuSTRIAL, INc.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use.

  • Page 3: Table Of Contents

    Table of contents INTRODucTION ..........2 SEcTION 5: AccESSORIES ......35 manual accuracy ........... 2 SEcTION 6: MAINTENANcE ......36 Contact info............ 2 schedule ............36 machine data sheet ........3 Cleaning ............36 identification ........... 5 lubricating ........... 36 SEcTION 1: SAfETy ........

  • Page 4: Introduction

    For your convenience, we post all available man- uals and manual updates for free on our website at www.grizzly.com. Any updates to your model of machine will be reflected in these documents as soon as they are complete. g0555X (mfg. since 10/06)

  • Page 5: Machine Data Sheet

    Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0555X 14" EXTREME SERIES BANDSAW Product Dimensions: Weight................................236 lbs. Length/Width/Height........................30 x 26 x 67-1/4 in.
  • Page 6 The information contained herein is deemed accurate as of 1/3/2010 and represents our most recent product specifications. Model G0555X PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. g0555X (mfg. since 10/06)

  • Page 7: Identification

    G. guide post lock Knob h. upper blade guide assembly table tilt lock Knob miter gauge K. fence lock handle lower blade guide assembly M. motor N. blade tension scale O. table pin p. 4" dust port Q. blade guard g0555X (mfg. since 10/06)

  • Page 8: Section 1: Safety

    TIRED OR UNDER THE INFLUENCE OF RESPIRATOR WHEN OPERATING DRUGS OR ALCOHOL. Be mentally alert MACHINERY THAT PRODUCES DUST. at all times when running machinery. Most types of dust (wood, metal, etc.) can cause severe respiratory illnesses. g0555X (mfg. since 10/06)
  • Page 9 15. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE using the machine! Contact our Technical USING MACHINERY. Support Department at (570) 546-9663. g0555X (mfg. since 10/06)

  • Page 10: Additional Safety For Bandsaws

    If normal safety precautions are overlooked or ignored, seri- sonal injury, damage to equipment, or poor work results. ous personal injury may occur. g0555X (mfg. since 10/06)

  • Page 11: Section 2: Circuit Requirements

    SEcTION 2: cIRcuIT REQuIREMENTS 110/220v Operation power connection Device the model g0555X comes prewired with a nema 5-15 plug for connection to power. if you rewire the motor to 220V, we recommend using the plug and receptacle shown in figure 1 for 220V.

  • Page 12: Section 3: Set Up

    The Model G0555X is a the model g0555X was carefully packed when it heavy machine. DO NOT left our warehouse. if you discover the machine over-exert yourself while is damaged after you have signed for delivery,...

  • Page 13: Inventory

    Wrenches 3, 4, 5mm ....1 each if any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them, or for the sake of expediency, replacements can be obtained at your local hardware store. -11- g0555X (mfg. since 10/06)

  • Page 14: Hardware Recognition Chart

    Recognition chart -12- g0555X (mfg. since 10/06)

  • Page 15: Cleanup

    WD•40 can be used to remove rust pre- ventative. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it. -13- g0555X (mfg. since 10/06)

  • Page 16: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 26" 30" figure 4. minimum working clearances. -14- g0555X (mfg. since 10/06)

  • Page 17: Assembly

    35 hex bolts, eight 8mm flat washers, four 8mm lock washers, and four m8-1.25 hex nuts (figure 6). figure 6. bandsaw mounted to stand. -15- g0555X (mfg. since 10/06)
  • Page 18 12. table installation on trunnion base. 15. place the table insert in the center of the table, so it sits flush with the table top sur- face. 16. insert the pin into the end of the table slot. -16- g0555X (mfg. since 10/06)
  • Page 19 Only use “safety coated" and shatter resis- tant bulbs rated for the voltage of your machine. figure 14. installing fence onto rails. -17- g0555X (mfg. since 10/06)

  • Page 20: Dust Collection

    (2) hose type and length between the dust collector and the machine, (3) number the wheels on the model g0555X are factory of branches or wyes, and (4) amount of other aligned, so center tracking is the only adjustment open lines throughout the system.

  • Page 21: Test Run

    — strange or unusual noises must be inves- tigated and corrected before operating the machine further. always disconnect the machine from power before investigating or correcting potential problems. -19- g0555X (mfg. since 10/06)

  • Page 22: Tensioning Blade

    To reduce blade stretching, remove the ten- sion from the blade when not in use. NOTICE After blade tension and tracking are set cor- rectly, properly adjust the upper/lower sup- port bearings and guide-block assemblies into position before cutting operations. -20- g0555X (mfg. since 10/06)
  • Page 23 Whenever changing a blade or adjusting ten- sion and tracking, the upper and lower blade support bearings and guide-blocks must be 0.016'' re-adjusted before cutting operations. figure 20. blade should be aligned approxi- mately 0.016" away from the bearing edge. -21- g0555X (mfg. since 10/06)

  • Page 24: Adjusting Blade Guides

    23. figure 24. blade guide bearings against both sides of blade. -22- g0555X (mfg. since 10/06)

  • Page 25: Adjusting Positive Stop

    6" machinist’s square or try-square on the table next to the side of the blade as illustrated in figure 25. adjust the positive stop bolt to raise or lower the table until the table is 90˚ to the blade. -23- g0555X (mfg. since 10/06)

  • Page 26: Leveling Extension Table

    11. tighten the hex nuts, loosened in Step 2, main table and extension table as shown in against the lever board so the set screws figure 26. cannot vibrate out of adjustment. figure 26. leveling extension table with straightedge. -24- g0555X (mfg. since 10/06)

  • Page 27: Aligning Table

    Refer to the Aligning Table instructions. adjust the table as needed until the distance between the blade and miter slot is equal at both ends, as measured in Step 5. tighten the trunnion bolts. -25- g0555X (mfg. since 10/06)

  • Page 28: Section 4: Operations

    Regardless of the con- • use light and even pressure while cutting. tent in this section, Grizzly Industrial will light contact with the blade eases line follow- not be held liable for accidents caused by ing and prevents undue friction.

  • Page 29: Motor & Light Switch

    NOTICE When tilting the table to the left, it is necessary to remove the positive stop. -27- g0555X (mfg. since 10/06)

  • Page 30: Ripping

    NEvER place fingers or hands in the line of cut. If you slip, your hands or fingers may go into the blade. ALWAyS use a push stick when ripping narrow pieces. failure to fol- low these warnings may result in serious personal injury! -28- g0555X (mfg. since 10/06)

  • Page 31: Resawing

    When resawing thin pieces, a wandering blade (blade lead) can tear through the side of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade. -29- g0555X (mfg. since 10/06)

  • Page 32: Cutting Curves

    Cut the stack of pieces as though you were cutting a single piece. follow your layout line with the blade kerf on the waste side of your line as shown in figure 32. figure 32. typical stacked cut. -30- g0555X (mfg. since 10/06)

  • Page 33: Blade Information

    When selecting blades, another option to con- the distance between wheels. the model g0555X sider is the shape, gullet size, teeth set and teeth is designed for blades that are 93 ⁄...

  • Page 34: Tooth Pitch

    ⁄ " ⁄ " 14 raker 0.025 guides. g5171 ⁄ " ⁄ " 3 hook 0.025 g5172 ⁄ " ⁄ " 6 hook 0.025 g5173 ⁄ " ⁄ " 10 raker 0.025 -32- g0555X (mfg. since 10/06)

  • Page 35: Blade Changes

    Note: The tensioner must be adjusted if you are using a different length of blade. disConneCt bandsaW from poWer! release the tension lever. remove the table insert and the table pin. adjust the upper and lower guide blocks away from the blade. -33- g0555X (mfg. since 10/06)

  • Page 36: Scale Calibration

    Close the wheel covers. 10. replace the table insert and table pin, being sure not to use excessive force when insert- ing the table pin. figure 36. scale recalibration screws. -34- g0555X (mfg. since 10/06)

  • Page 37: Section 5: Accessories

    600 lb. capacity. service and troubleshooting procedures, as well as information on bandsaw history/design and blade metallurgy. 320 pages. figure 38. g8683z SHOP FOX mobile base. figure 40. bandsaw handbook. ® -35- g0555X (mfg. since 10/06)

  • Page 38: Section 6: Maintenance

    -36- g0555X (mfg. since 10/06)

  • Page 39: Section 7: Service

    6. replace blade. 7. Cast iron motor mount loose/broken. 7. tighten/replace. 8. Centrifugal switch. 8. replace centrifugal switch. 9. test by rotating shaft; rotational grinding/loose shaft 9. motor or spindle bearings are at fault. requires bearing replacement. -37- g0555X (mfg. since 10/06)

  • Page 40: Cutting Operations

    (page 42). other. consistently, 2. rubber tires on wheels are worn out. 2. redress the rubber tires on the wheels (page 36); correctly, or at replace the rubber tires on the wheels. all. -38- g0555X (mfg. since 10/06)

  • Page 41: Checking Belt

    ⁄ ", repeat Steps 3–6. When the belt tension is correct, tighten the motor hinge bolt and close the lower wheel cover. -39- g0555X (mfg. since 10/06)

  • Page 42: Replacing Belt

    13. Check the belt tension and adjust if neces- sary (see Tensioning Belt on page 39). 14. When the belt tension is correct, tighten the figure 43. Wheel mount bolt. motor hinge bolt and close the lower wheel cover. -40- g0555X (mfg. since 10/06)

  • Page 43: Shimming Table

    OFF and wait for the blade to stop. -41- g0555X (mfg. since 10/06)

  • Page 44: Wheel Alignment

    — if your wheels are not coplanar, place the straightedge on the lower wheel first— ensuring that it touches both the top and bottom rim—and adjust the tracking knob to see how the upper wheel lines up with the straightedge. -42- g0555X (mfg. since 10/06)

  • Page 45: Shimming A Wheel

    -43- g0555X (mfg. since 10/06)

  • Page 46: Blade Tensioner

    13. make sure there is no tension on the blade when the lever is released. if all the tension is not released, the lower spacer needs to be threaded farther down the shaft toward the sliding bracket. -44- g0555X (mfg. since 10/06)

  • Page 47: Wiring Diagram (Prewired)

    110v Wiring Diagram (prewired) SWITCHES (viewed from behind) LAMP 5-15 Plug 110 VAC Ground Neutral MOTOR AT 110V (prewired) Start Capacitor 300 MFD 125 VAC 3 RED 2 GRAY 1 BLACK 4 YELLOW Ground -45- g0555X (mfg. since 10/06)

  • Page 48: 220V Wiring Diagram

    REWIRE 220v Wiring Diagram SWITCHES (viewed from behind) LAMP 6-15 Plug 220 VAC Ground MOTOR AT 220V Start Capacitor 300 MFD 125 VAC 3 RED 2 GRAY 1 BLACK 4 YELLOW Ground -46- g0555X (mfg. since 10/06)

  • Page 49: Main Parts Breakdown

    Main parts Breakdown -47- g0555X (mfg. since 10/06)

  • Page 50: Main Parts List

    ROLL PIN 3 X 18 P0555X090 BLADE GUARD (L) P0555X034 STEEL PIN PW03M FLAT WASHER 6MM P0555X035 UPPER WHEEL SHAFT HINGE (ASM) PB04M HEX BOLT M6-1 X 10 35-1 P0555X035-1 UPPER WHEEL SHAFT PW13M FLAT WASHER 20MM -48- g0555X (mfg. since 10/06)

  • Page 51: Main Parts List

    BUTTON HD CAP SCR M6-1 X 25 PW01M FLAT WASHER 8MM PLW03M LOCK WASHER 6MM P0555X135 BUSHING P0555X163 SWITCH PLATE PSBS01M BUTTON HD CAP SCR M8-125 X 20 P0555X164 LINE CORD P0555X137 BRACKET P0555X165 SWITCH PB15M HEX BOLT M8-1.25 X 40 -49- g0555X (mfg. since 10/06)

  • Page 52: Secondary Parts Breakdown

    Secondary parts Breakdown 89 85 -50- g0555X (mfg. since 10/06)

  • Page 53: Secondary Parts Breakdown

    FLANGE SCR M4-.7 X 8 PB83M HEX BOLT M6-1 X 16 PW03M FLAT WASHER 6MM PW02M FLAT WASHER 5MM P0555X228 FENCE (AL) 505MM P608 BALL BEARING 608ZZ P0555X229 BRACKET T=3 P0555X129 ECCENTRIC SHAFT P0555X230 END COVER P0555X145 LAMP NUT -51- g0555X (mfg. since 10/06)

  • Page 54: Stand Parts Breakdown

    P0555X307 FACE PLATE PS17M PHLP HD SCR M4-.7 X 6 PW05M FLAT WASHER 4MM P0555X311 DOOR P0555X312 DOOR LATCH (ASM) P0555X313 GRIZZLY LOGO PLATE PW04M FLAT WASHER 10MM PN08 HEX NUT 3/8-16 P0555X316 STAND FOOT -52- g0555X (mfg. since 10/06)

  • Page 55: Labels Parts Breakdown

    UNPLUG BANDSAW LABEL P0555X409 "PUTTY" COLOR PAINT P0555X405 G0555X MODEL NUMBER LABEL P0555X410 BULB DESTRUCTION LABEL Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MuST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLAcE that label before using the machine again.

  • Page 56: Warranty Card

    Do you think your machine represents a good value? _____ Yes _____No Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.
  • Page 57 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 58: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 59 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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