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Grizzly G0555XH Owner's Manual

14" extreme-series resaw bandsaw, for models manufactured since 01/18
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MODEL G0555XH
14" EXTREME-SERIES RESAW
BANDSAW
OWNER'S MANUAL
(For models manufactured since 01/18)
COPYRIGHT © MARCH, 2018 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TKAB19506 PRINTED IN TAIWAN
V1.03.18

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Summary of Contents for Grizzly G0555XH

  • Page 1 (For models manufactured since 01/18) COPYRIGHT © MARCH, 2018 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TKAB19506 PRINTED IN TAIWAN V1.03.18...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......44 Manual Accuracy ........... 2 SECTION 6: MAINTENANCE ......45 Contact Info............ 2 Schedule ............45 Identification ........... 3 Cleaning & Protecting ........45 Controls & Components ......... 4 Lubricating ........... 45 Machine Data Sheet ........

  • Page 4: Introduction

    Use this machine with respect and caution to lessen the pos- sibility of operator injury. If normal safety precautions are overlooked or ignored, seri- Manufacture Date ous personal injury may occur. Serial Number Model G0555XH (Mfd. Since 1/18)

  • Page 5: Identification

    Do not remove jammed cutoff pieces until blade has stopped. c) Maintain proper adjustment of blade tension, blade guides, thrust bearings. d) Adjust upper guide just clear workpiece. e) Hold workpiece firmly against table. Model G0555XH (Mfd. Since 1/18)

  • Page 6: Controls & Components

    Fence Lock Handle: Secures fence position. G. Gap Screw: Ensures table remains level across blade slot gap and does not become warped or bent when heavy workpieces are loaded on table. Always keep installed and secured except when changing blades. Model G0555XH (Mfd. Since 1/18)
  • Page 7 5° left–45° right for setting bevel angle. R. Positive Stop: Allows for quickly returning table to a calibrated 0° setting after it has been tilted to the right. Refer to Page 29 for more information. Model G0555XH (Mfd. Since 1/18)

  • Page 8: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0555XH 14" EXTREME SERIES RESAW BANDSAW Product Dimensions: Weight................................276 lbs. Width (side-to-side) x Depth (front-to-back) x Height................26 x 31 x 78 in.
  • Page 9 The information contained herein is deemed accurate as of 4/10/2018 and represents our most recent product specifications. Model G0555XH PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0555XH (Mfd. Since 1/18)

  • Page 10: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0555XH (Mfd. Since 1/18)
  • Page 11 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0555XH (Mfd. Since 1/18)

  • Page 12: Additional Safety For Bandsaws

    No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so may result in serious personal injury or property damage. -10- Model G0555XH (Mfd. Since 1/18)

  • Page 13: Section 2: Power Supply

    Nominal Voltage ......220V/240V sure it is connected to a power supply circuit that Cycle ............60 Hz meets the specified circuit requirements. Phase ........... Single-Phase Power Supply Circuit ......15 Amps Plug/Receptacle ......NEMA 6-15 -11- Model G0555XH (Mfd. Since 1/18)
  • Page 14 Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -12- Model G0555XH (Mfd. Since 1/18)
  • Page 15 110V power. Always disconnect the work lamp Minimum Gauge Size ......14 AWG from power and wait for the Maximum Length (Shorter is Better)..50 ft. light bulb to cool before replacing the bulb. -13- Model G0555XH (Mfd. Since 1/18)

  • Page 16: Converting Voltage To 220V

    • Plug 6-15 ............ 1 (As Recommended) • Wire Cutters/Stripper ........1 To convert Model G0555XH to 220V: DISCONNECT MACHINE FROM POWER! Cut off existing 5-15 plug. Open motor junction box, then remove two wire nuts indicated in Figure 8.

  • Page 17: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 18: Inventory

    If you cannot find an item on this list, care- —Flat Washers 10mm ....... 8 fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. -16- Model G0555XH (Mfd. Since 1/18)

  • Page 19: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -17- Model G0555XH (Mfd. Since 1/18)

  • Page 20: Cleanup

    Figure 13. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -18- Model G0555XH (Mfd. Since 1/18)

  • Page 21: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 26" 30" Figure 14. Minimum working clearances. -19- Model G0555XH (Mfd. Since 1/18)

  • Page 22: Assembly

    Level cabinet stand and ensure stand is sturdy and free of wobbles or rocking by adjusting feet up or down, then tighten hex nuts against stand to secure feet in place. -20- Model G0555XH (Mfd. Since 1/18)
  • Page 23 Positive Stop 12. Install fence support using (2) M6-1 x 12 cap screws and (2) 6mm flat washers (see Figure 20). Figure 22. Installed positive stop bolt. Fence Support Figure 20. Fence support installed. -21- Model G0555XH (Mfd. Since 1/18)
  • Page 24 T-Channel to secure fence in place (see Figure 25). Figure 27. Fence installed in horizontal position. Fence Base Rail Fence Lock Lever in Down (Locked) Position Figure 25. Fence base installed on fence rail. -22- Model G0555XH (Mfd. Since 1/18)

  • Page 25: Dust Collection

    Disconnect power from the Hose bandsaw before performing blade tracking adjustments. Figure 28. Dust hose attached to dust port. -23- Model G0555XH (Mfd. Since 1/18)
  • Page 26 After test run is successfully completed, you will perform a thorough ver- sion of the following steps to more accurately tension the blade. Figure 31. Tracking knob and wing nut for blade tracking controls. -24- Model G0555XH (Mfd. Since 1/18)

  • Page 27: Test Run

    DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpect- ed results that can lead to serious injury, death, or machine/property damage. -25- Model G0555XH (Mfd. Since 1/18)

  • Page 28: Tensioning Blade

    (when it begins to flutter). Then you Disconnect bandsaw from power. gradually tighten the blade until proper tension is reached. 10. Re-adjust blade guides (refer Adjusting Blade Support Bearings and Adjusting Blade Guide Bearings on Pages 27– 28 for instructions). -26- Model G0555XH (Mfd. Since 1/18)

  • Page 29: Adjusting Blade Support Bearings

    Blade Guide Bearings on Pages 27– 28 for instructions). Upper Support Bearing Figure 33. Upper support bearing assembly and When using different size blades, the blade controls. tensioning system may need to be reset for correct operation. -27- Model G0555XH (Mfd. Since 1/18)

  • Page 30: Adjusting Blade Guide Bearings

    Figure 37 on Page 29. Figure 35. Blade should be aligned approxi- mately 0.016" away from the bearing edge. Tighten thumb screw to secure adjustment. -28- Model G0555XH (Mfd. Since 1/18)

  • Page 31: Table Tilt Calibration

    (viewed from behind table). Items Needed Open-Ended Wrench 13mm ......1 Phillips Screwdriver #2 ........1 Machinist's Square ..........1 Figure 38. Blade guide bearings adjusted against both sides of blade. -29- Model G0555XH (Mfd. Since 1/18)

  • Page 32: Aligning Table

    Tensioning Blade on page 26Pon page 26 for Observe position of table tilt pointer on instructions). tilt scale located underneath front of table (see Figure 41). Make sure table is perpendicular to side of blade and is locked in place. -30- Model G0555XH (Mfd. Since 1/18)

  • Page 33: Aligning Fence

    Figure 44, adjust fence parallel to miter slot, then re-tighten cap screws. Flange Bolts (3 of 6) Figure 43. Location of trunnion bracket flange Figure 44. Location of fence adjustment cap bolts. screws. -31- Model G0555XH (Mfd. Since 1/18)

  • Page 34: Section 4: Operations

    OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -32- Model G0555XH (Mfd. Since 1/18)

  • Page 35: General Overview

    Remember—the blade does the cutting with is properly disabled. the operator’s guidance. 0.12"–0.15" Figure 46. Minimum lock shaft requirements. -33- Model G0555XH (Mfd. Since 1/18)

  • Page 36: Workpiece Inspection

    Minor Warping: Workpieces with slight cup- ping can be safely supported if the cupped side is facing the table or the fence. A workpiece supported on the bowed side may move unexpectedly resulting in severe injury. -34- Model G0555XH (Mfd. Since 1/18)

  • Page 37: Blade Selection

    To tilt the table: blade. DISCONNECT MACHINE FROM POWER! TPI: The number of teeth per inch measured from gullet to gullet. Loosen both table lock knobs underneath table. Tilt table to desired angle, then re-tighten lock knobs. -35- Model G0555XH (Mfd. Since 1/18)
  • Page 38 Blades will vary slightly even in the same length because of how they are welded. Refer to the Accessories section later in this manual for blade replacements from Grizzly. Blade Width Measured from the back of the blade to the tip of...
  • Page 39 • bent left, one bent right, and then one that is not bent. The raker set is ideal for most con- Carbon Steel Blade tour cuts. Weld High-Speed Steel Figure 55. Bi-metal blade composition. -37- Model G0555XH (Mfd. Since 1/18)

  • Page 40: Blade Selection Chart

    Crosscutting Thick Stock Crosscutting Round Stock Miter Cut Tenons Sharp Curves Gradual Curves Tooth Type Tooth Pitch (Teeth Per Inch or TPI) Fine Medium Coarse Hook Raker Skip (14-32 TPI) (4-12 TPI) (2-4 TPI) -38- Model G0555XH (Mfd. Since 1/18)

  • Page 41: Blade Care & Break-In

    • Using the wrong pitch (TPI) for the workpiece cut. thickness. The general rule of thumb is to have no less than two teeth in contact with the workpiece at all times during cutting. -39- Model G0555XH (Mfd. Since 1/18)

  • Page 42: Changing Blade

    Release blade tension by moving blade ten- sion quick-release lever (see Figure 56) to up position. Remove table insert and gap screw. Adjust upper and lower guide bearings as far away as possible from blade (see Figure 56). -40- Model G0555XH (Mfd. Since 1/18)

  • Page 43: Ripping

    (refer to Page 26 for instructions). NEVER place fingers or hands in the line of cut. If you slip, your hands or fingers may go into the blade and may be cut. -41- Model G0555XH (Mfd. Since 1/18)

  • Page 44: Crosscutting

    Always use push blocks when resawing and keep your hands clear of the blade. Figure 59. Example of a crosscutting operation with the miter gauge. -42- Model G0555XH (Mfd. Since 1/18)

  • Page 45: Cutting Curves

    Figure 61 for an example of a stacked cut ⁄ '' ..........1 ⁄ setup). ⁄ '' ..........2 ⁄ ⁄ '' ..........3 ⁄ ⁄ '' ..........5 ⁄ Figure 61. Example of a stacked cut setup. -43- Model G0555XH (Mfd. Since 1/18)

  • Page 46: Section 5: Accessories

    H3789—G96 Gun Treatment 4.5 Oz. Spray ® To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories. 105" Replacement Bandsaw Blades 105"...

  • Page 47: Section 6: Maintenance

    All bearings are sealed and permanently lubri- cated. Leave them alone until they need to be replaced. If the table becomes difficult to tilt, remove it and lubricate the trunnions and the slides in the trun- nion base. -45- Model G0555XH (Mfd. Since 1/18)

  • Page 48: Wheel Brush

    Apply a thin coat of lubricant to rack. Move guide post up and down several times to distribute lubricant, then remove any excess grease to help reduce potential saw- dust build-up. -46- Model G0555XH (Mfd. Since 1/18)

  • Page 49: Section 7: Service

    7. Machine incorrectly mounted. 7. Tighten mounting bolts; relocate/shim machine. 8. Centrifugal switch is at fault. 8. Replace. 9. Motor bearings at fault. 9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -47- Model G0555XH (Mfd. Since 1/18)
  • Page 50 2. Adjust positive stop (Page 29). or 0 degrees. Miter bar binds in 1. Miter slot dirty or gummed up. 1. Carefully clean miter slot. miter slot. 2. Miter bar is bent. 2. Replace. -48- Model G0555XH (Mfd. Since 1/18)
  • Page 51 2. Clogged dust port. 2. Clean dust port. 3. Low CFM (airflow) from dust collection system. 3. Inspect ducting for leaks/clogs and repair as nec- essary; move dust collector closer to machine; install a stronger dust collector. -49- Model G0555XH (Mfd. Since 1/18)

  • Page 52: V-Belt Tension

    Push motor to the left (as viewed from front Pulley of machine) until there is approximately ⁄ " deflection in V-belt. Approximately ⁄ " Re-tighten both cap screws and close wheel cover. Deflection Pulley Figure 65. Checking V-belt tension. -50- Model G0555XH (Mfd. Since 1/18)

  • Page 53: Replacing V-Belt

    (refer to Pages 23 and 26 for instruc- tions) and adjust guide and support bearings. Motor Mount Cap Screws Wheel Mount Bolt Figure 67. Locations of wheel mount bolt and motor mount cap screws. -51- Model G0555XH (Mfd. Since 1/18)

  • Page 54: Shimming Table

    Perform a test cut with the bandsaw. — If there is still blade lead present, compen- sate for this condition by skewing the fence or shifting the table, as instructed in the following procedures. -52- Model G0555XH (Mfd. Since 1/18)

  • Page 55: Fence Scale Calibration

    Figure 70. Example of fence scale window and power. screws. Repeat Steps 1–5 until there is no longer any Re-tighten screws—scale is now correctly blade lead. calibrated. -53- Model G0555XH (Mfd. Since 1/18)

  • Page 56: Wheel Alignment

    Adjust blade tracking knob to the rear adjustment tilt the top wheel. set screws to tilt the top wheel left/right. Figure 72. Wheel alignment illustration. Figure 71. Checking if wheels are coplanar. -54- Model G0555XH (Mfd. Since 1/18)

  • Page 57: Blade Tensioner

    Remove wheel to be shimmed. Place as many shims as necessary to correct the gap measured in Step 3 onto the wheel shaft. Re-install wheel and secure it in place. Re-install blade and properly tension it. -55- Model G0555XH (Mfd. Since 1/18)
  • Page 58 Loosen setscrews in both of the spacers indi- cated in Figure 75. Back spacers away from tension lever cross- bar shown in Figure 74. Upper Spacer Lower Spacer Sliding Bracket Figure 75. Loosening the spacer set screws. -56- Model G0555XH (Mfd. Since 1/18)

  • Page 59: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -57- Model G0555XH (Mfd. Since 1/18)

  • Page 60: Wiring Diagram (Prewired)

    Start Capacitor 300MFD 250VAC Ground Rewired for 220V Neutral Ground 110 VAC 5-15 Plug Run Capacitor Ground 50uF 250VAC Start Capacitor 300MFD 250VAC 220 VAC 6-15 Plug Ground (As Recommended) READ ELECTRICAL SAFETY -58- G0555XH (Mfd. Since 1/18) ON PAGE 57!

  • Page 61: Wiring Diagram

    Electrical Component Wiring Photos 110V Wiring Connections Figure 78. Motor junction box wiring. Figure 76. Control panel wiring. Figure 79. Start and run capacitors. Figure 77. Voltage conversion label. READ ELECTRICAL SAFETY -59- G0555XH (Mfd. Since 1/18) ON PAGE 57!

  • Page 62: Section 9: Parts

    Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.

  • Page 63: Main

    FLANGE SCREW M5-.8 X 8 P0555XH131 UPPER LOCK COLLAR P0555XH038 COMPRESSION SPRING P0555XH132 FLAT WASHER 10MM P0555XH039 SQUARE NUT M10-1.5 P0555XH133 TENSION LEVER BUY PARTS ONLINE AT GRIZZLY.COM! -61- Model G0555XH (Mfd. Since 1/18) Scan QR code to visit our Parts Store.
  • Page 64 FLAT WASHER 6MM P0555XH265 ADJUSTING GEAR P0555XH232 PLATE P0555XH266 METAL PLATE P0555XH233 HEX NUT M10-1.5 P0555XH267 SPRING PIECE P0555XH244 FLAT WASHER 6MM -62- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0555XH (Mfd. Since 1/18) Scan QR code to visit our Parts Store.
  • Page 65 Blade Guides, Trunnions & Table 104A -63- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0555XH (Mfd. Since 1/18) Scan QR code to visit our Parts Store.
  • Page 66 FLAT WASHER 5MM P0555XH240 EXTEND PLATE P0555XH128 BALL BEARING 608ZZ P0555XH241 FLAT WASHER 6MM P0555XH129 ECCENTRIC SHAFT P0555XH242 HEX BOLT M6-1 X 12 -64- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0555XH (Mfd. Since 1/18) Scan QR code to visit our Parts Store.

  • Page 67: Stand

    P0555X315 HEX NUT 3/8-16 P0555X307 FRONT STAND PANEL P0555X316 STAND FOOT P0555X309 PHLP HD SCR M4-.7 X 6 P0555X317 DOOR CUSHION -65- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0555XH (Mfd. Since 1/18) Scan QR code to visit our Parts Store.

  • Page 68: Labels

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -66-...
  • Page 69 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 70 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 71: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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