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NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the "Replace the Shrouds" procedure.
It may be necessary to adjust the brake tension at the end of this procedure. Refer to the "Set the Brake Tension" procedure.
To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet
!
and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure
location.
Note: Your machine may not match the image. For reference only.
Carefully remove the Shrouds. Refer to the "Replace the
1.
Shrouds" procedure.
2.
Insert 2.5" x 10" cardboard between the Brake Magnet (A) and
the Flywheel (B), and tape the cardboard to the Brake Magnet.
Note: Be sure the cardboard covers all of the Brake Magnet.
Use the pliers to unhook the Tension Spring (C) from the
3.
Main Frame. Pull back and release the Magnet Arm (D) enough to
disengage it from the Motor Pulley Shaft (E).
4.
Loosen and remove the hex head bolt (F), nut (G) and washer
(H) that attach the Brake Assembly (A) to the Main Frame bracket
(J).
NOTICE: Hold the Brake Assembly so that it does not fall.
Do not crimp the cables
5.
Remove the Brake Assembly (A). Remove the cardboard.
Discard the old Brake Assembly.
6.
Installation is the reverse procedure. Tape the cardboard to the
new Brake Magnet. Be sure the cardboard will completely cover
the new Brake Magnet before installation.
NOTICE: Do not crimp the cables.
7.
Before fully attaching the Shrouds, remove the cardboard from
between the Brake Magnet (A) and the Flywheel (B). Power up the
machine to verify that the Magnet Arm (D) can move freely, and
that the Brake Magnet and Flywheel do not touch at the maximum
resistance level.
Machine is on. Current is active. There is risk of electrical
shock.
If necessary, refer to the "Set the Brake Tension" procedure.
A
D
E
G
H
49
B
C
F
J
B
A
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